Assembling The Main Axle And Drive Axle; Installing The Shift Forks And Shift Drum Assembly - Yamaha MT-01 T 2005 Service Manual

• Transmission gear dogs
Cracks/damage/rounded edges → Replace
the defective gear(s).
4. Check:
• Transmission gear engagement
(each pinion gear to its respective wheel
gear)
Incorrect → Reassemble the transmission
axle assemblies.
5. Check:
• Transmission gear movement
Rough movement → Replace the defective
part(s).
6. Check:
• Circlips
Bends/damage/looseness → Replace.
ET5YU1024
ASSEMBLING THE MAIN AXLE AND DRIVE
AXLE
1. Install:
• Washer "1"
New
• Circlip "2"
NOTE:
• Be sure the circlip sharp-edged corner "a" is
positioned opposite side to the toothed washer
and gear.
• Install the circlip so that both ends "b" rest on
the sides of a spline "c" with both axles aligned.
2
New
1 2
a
b
c
EAS26320
INSTALLING THE SHIFT FORKS AND SHIFT
DRUM ASSEMBLY
1. Install:
• Shift fork-R "1"
• Shift fork-C "2"
• Shift fork-L "3"
• Shift drum assembly "4"
• Shift fork guide bars "5"
NOTE:
The embossed marks on the shift forks should
face towards the right side of the engine and be
in the following sequence: "R", "C", "L".
2. Check:
• Transmission
Rough movement → Repair.
NOTE:
Oil each gear, shaft, and bearing thoroughly.
5-96
TRANSMISSION