Gear Shift Lever Front Case Assembly Disassembly And Reassembly - Suzuki Grand Vitara 2011 Manual

5B-15 Manual Transmission/Transaxle: For Petrol Engine Model
Gear Shift Lever Front Case Assembly
Disassembly and Reassembly
Disassembly
1) Remove gear shift case plug.
2) Drive out gear shift arm pin using special tool, and
then disassemble components parts.
CAUTION
!
Be careful to disconnect gear shift shaft from
gear shift lever front case so that gear shift
locating ball and gear shift locating spring
may be jumped out.
Special tool
(A): 09925–78210
(A)
Reassembly
1) Install new gear shift shaft oil seal (1) to gear shift
lever front case using special tool.
Special tool
(A): 09923–46020
(A)
2) Assemble components parts referring to "Gear Shift
S6JB0A5216015
3) Set new gear shift arm inner pin (1) and outer pin (2)
I5JB0A520012-01
1
I5JB0A520013-01
Lever Front Case Assembly Components: For Petrol
Engine Model".
facing each gap ("a", "b") as shown in figure.
Drive gear shift arm pins by using special tool, till pin
protrusion becomes specified length "c".
Special tool
(A): 09925–78210
Gear shift arm pin protrusion "c": 0.5–1.5 mm
(0.020–0.059 in.)
(A)
"b"
2
1
"a"
1, 2
"c"
3
4
5. Case side
5
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