Gear Shift And Select Shaft Disassembly And Assembly; Fifth Gear Disassembly And Assembly - Suzuki Wagon R Plus RB310 Service Manual

Gear Shift and Select Shaft Disassembly and
Assembly
1) Push spring pins out using specified spring pin removers as
shown bellow.
Special tool
(A): 09922-85811 (4.5 mm)
(B): 09925-78210 (6.0 mm)
(C): 2.8 – 3.0 mm (0.11 – 0.12 in.) Commercially available
spring pin remover
2) Inspect component parts for wear, distortion or damage. If
any detect is found, replace detective part with new one.
NOTE:
• When driving in spring pins, prevent shaft from being
bent by supporting it with wood block.
• Assemble 5th & reverse gear shift cam with its pit and
spring pin aligned.
• Make sure to select an appropriate spring by identify-
ing the painted colors to keep gear shifting perfor-
mance as designed.
– Low speed select spring - No paint
– Reverse select spring - Pink
1. E-ring
2. Washer
3. Reverse select spring
4. Gear shift interlock plate
5. Ball
6. Gear shift interlock spring
7. Gear shift & select lever
8. Spring pin
9. Spring pin

Fifth Gear Disassembly and Assembly

Disassembly
1) Remove side cover bolts and take off transaxle side cover.
CAUTION:
Care should be taken not to distort side cover when it is
removed from left case.
MANUAL TRANSAXLE (M13 ENGINE) 7A2-19
10. Ball
11. Gear shift & select shaft
12. 5th & reverse gear shift cam
13. Spring pin
14. Cam guide return spring
15. 5th & reverse gear shift cam guide
16. Spring pin
17. Low speed select spring