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27) Install buck up light switch (1), new washer and pin
to front case (2) referring to "Back Up Light Switch
Removal and Installation: For Diesel Engine Model".
28) Install clutch operating cylinder assembly to
transmission front case referring to "Clutch
Operating Cylinder Assembly Removal and
Installation in Section 5C".
Locating Spring Inspection
Check locating springs for deterioration and replace with
new ones if necessary.
Locating spring free length
Standard: 44.6 mm (1.756 in.)
Service limit: 40.1 mm (1.579 in.)
Input Shaft Assembly Disassembly and
Reassembly
Disassembly
1) Remove input shaft circlip from input shaft using
snap ring pliers.
2) Remove input shaft bearing (1) from input shaft (2)
using bearing puller and hydraulic press.
Manual Transmission/Transaxle: For Diesel Engine Model 5B-60
1
2
I5JB0B520052-01
S6JB0A5226021
S6JB0A5226031
2
1
I5JB0B520053-01
Reassembly
1) Clean all components thoroughly, inspect them for
any abnormality and replace with new ones as
necessary.
2) Drive in input shaft bearing (1) onto input shaft facing
groove (2) side to downward in figure (3) using
special tool and hydraulic press.
Special tool
(A): 09913–75520
1
3) Select circlip (1) that will make thrust clearance "a" of
bearing 0.15 mm (0.006 in) or less and install it.
Available circlip thickness
1.89 mm (0.074 in.)
1.98 mm (0.078 in.)
Input Shaft Inspection
• Check chamfered teeth of gear for damage and
excessive wear, and replace as necessary.
• Check spline portions and replace parts if excessive
wear is found.
• Check bearing for smooth rotation and replace it if
abnormality is found.
(A)
1
3
2
2
I5JB0B520054-02
2.07 mm (0.081 in.)
I5JB0B520055-01
S6JB0A5226032
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