Periodic Checks And Adjustments - Yamaha YZF-R1 Series Service Manual

PERIODIC CHECKS AND ADJUSTMENTS

PERIODIC MAINTENANCE ............................................................................3-1
INTRODUCTION .......................................................................................3-1
PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL
SYSTEM ...................................................................................................3-1
GENERAL MAINTENANCE AND LUBRICATION CHART .......................3-1
CHECKING THE VEHICLE USING THE YAMAHA DIAGNOSTIC
TOOL ........................................................................................................ 3-4
CHECKING THE FUEL LINE (Primary injector)........................................ 3-4
CHECKING THE FUEL LINE (Secondary injector) ...................................3-4
CHECKING THE SPARK PLUGS ............................................................. 3-5
ADJUSTING THE VALVE CLEARANCE .................................................. 3-6
CHECKING THE ENGINE IDLING SPEED ..............................................3-9
SYNCHRONIZING THE THROTTLE BODIES.......................................... 3-9
CHECKING THE THROTTLE BODY JOINTS ........................................ 3-11
CHECKING THE CRANKCASE BREATHER HOSE ..............................3-11
CHECKING THE EXHAUST SYSTEM....................................................3-11
CHECKING THE CANISTER (for California only)................................... 3-11
CHECKING THE AIR INDUCTION SYSTEM..........................................3-12
REPLACING THE AIR FILTER ELEMENT ............................................. 3-12
ADJUSTING THE CLUTCH LEVER FREE PLAY................................... 3-12
CHECKING THE BRAKE OPERATION .................................................. 3-13
CHECKING THE BRAKE FLUID LEVEL................................................. 3-13
ADJUSTING THE FRONT DISC BRAKE................................................ 3-14
CHECKING THE FRONT BRAKE PADS ................................................ 3-14
ADJUSTING THE REAR DISC BRAKE .................................................. 3-14
CHECKING THE REAR BRAKE PADS .................................................. 3-15
CHECKING THE FRONT BRAKE HOSES ............................................. 3-15
CHECKING THE REAR BRAKE HOSE .................................................. 3-15
BLEEDING THE HYDRAULIC BRAKE SYSTEM (ABS)......................... 3-16
CHECKING THE WHEELS ..................................................................... 3-17
CHECKING THE TIRES..........................................................................3-17
CHECKING THE WHEEL BEARINGS ....................................................3-18
CHECKING THE SWINGARM OPERATION ..........................................3-18
LUBRICATING THE SWINGARM PIVOT ............................................... 3-18
DRIVE CHAIN SLACK............................................................................. 3-18
LUBRICATING THE DRIVE CHAIN ........................................................ 3-19
CHECKING AND ADJUSTING THE STEERING HEAD ......................... 3-19
LUBRICATING THE STEERING HEAD.................................................. 3-20
CHECKING THE STEERING DAMPER.................................................. 3-20
CHECKING THE CHASSIS FASTENERS .............................................. 3-20
LUBRICATING THE BRAKE LEVER ......................................................3-20
LUBRICATING THE CLUTCH LEVER....................................................3-20
LUBRICATING THE PEDAL ................................................................... 3-20
CHECKING THE SIDESTAND................................................................3-21
LUBRICATING THE SIDESTAND........................................................... 3-21
CHECKING THE SIDESTAND SWITCH................................................. 3-21
CHECKING THE FRONT FORK ............................................................. 3-21
ADJUSTING THE FRONT FORK LEGS (for YZF-R1)............................ 3-21
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