Yamaha FLIP-X Series Manuals

Manuals and User Guides for Yamaha FLIP-X Series. We have 2 Yamaha FLIP-X Series manuals available for free PDF download: User Manual, Maintenance Manual

Yamaha FLIP-X Series User Manual (130 pages)

SINGLE-AXIS ROBOT

Brand: Yamaha | Category: Robotics | Size: 6.45 MB

Table of Contents
7
Chapter 1 About Safety

13
- Safety Information
  
  13
- Essential Caution Items
  
  14
- Special Training for Industrial Robot Operation
  
  19
- Robot Safety Functions
  
  20
- Safety Measures for the System
  
  21
- Trial Operation
  
  21
- Work Within the Safeguard Enclosure
  
  22
- Automatic Operation
  
  22
- Adjustment and Inspection
  
  22
- Repair and Modification
  
  22
- Warranty
  
  23
Chapter 2 Installation and Connections

25
- Checking the Product
  
  27
- Moving the Robot
  
  27
- Robot Installation Conditions
  
  29
  - Installation Environments
    29
  - Installation Base
    30
- Installing the Robot
  
  31
  - T9/T9H
    35
  - F10
    38
  - F14/F14H
    41
  - F17/F20
    45
  - R5/R10/R20
    47
  - B10/B14/B14H
    50
  - F20N
    51
- Protective Bonding
  
  53
- Connections
  
  54
- Setting the Operating Conditions
  
  63
  - Payload
    63
  - Maximum Speed Setting
    64
  - Duty
    64
Chapter 3 Adjusting the Robot

67
Chapter 4 Periodic Inspection

79
- Before Beginning Work
  
  79
- Periodic Inspection
  
  81
  - Daily Inspection
    81
  - Three-Month Inspection
    81
  - Six-Month Inspection
    82
  - Three-Year Inspection
    82
- Applying Grease
  
  83
- Adjusting and Replacing a Loose Shutter
  
  85
  - Replacing the Shutter (T6)
    85
  - Adjusting Shutter Looseness (T6)
    86
- Replacing the Motor
  
  87
  - Replacing the Motor (B10/B14/B14H)
    87
  - Replacing the Motor (F20N)
    89
- Replacing the Drive Belt (B10/B14/B14H)
  
  91
- Replacing the Speed Reduction Belt (B10/B14/B14H)
  
  94
- Replacing the Slider
  
  96
  - Replacing the Slider (B10/B14/B14H)
    96
  - Replacing the Slider (F20N)
    97
Chapter 5 Specifications

101
- Robot Specifications
  
  101
  - T9H
    104
  - F10
    105
  - F14
    106
  - F14H
    107
  - F17
    108
  - F20
    109
  - F20N
    110
  - R10
    112
  - R20
    113
  - B10
    114
  - B14
    115
  - B14H
    116
- AC Servo Motor Termination (T/F Type)
  
  117
AC Servo Motor Termination (R/B Type, F20N)

117
- AC Servo Motor Termination (R/B Type, F20N)
  
  118
- Robot Cables
  
  119
Chapter 6 Troubleshooting

121
- Positioning Error
  
  123
- Feedback Error
  
  124
Appendix

125
- About Machine Reference
  
  127
- Equation of Moment of Inertia Calculation
  
  128

Yamaha FLIP-X Series Maintenance Manual (130 pages)

Brand: Yamaha | Category: Robotics | Size: 7.76 MB

Table of Contents
3
Safety Instructions
7
Safety Information
9
Signal Words Used in this Manual
10
Warning Labels
11
Warning Label Messages on Robot and Controller
11
Supplied Warning Labels
16
Warning Symbols
17
Important Precautions for each Stage of the Robot Life Cycle
18
Precautions for Using Robots and Controllers
18
Essential Precautions for the Linear Conveyor Module
19
Design
20
Precautions for Robots
20
Precautions for Robot Controllers
20
Moving and Installation
21
Precautions for Robots
21
Precautions for Robot Controllers
22
Safety Measures
24
Installing a Safety Enclosure
25
Operation
26
Trial Operation
26
Automatic Operation
28
Precautions During Operation
28
Inspection and Maintenance
30
Before Inspection and Maintenance Work
30
Precautions During Service Work
31
Disposal
32
Emergency Action When a Person Is Caught by Robot
33
Cautions Regarding Strong Magnetic Fields
33
Using the Robot Safely
34
Movement Range
34
Robot Protective Functions
35
Residual Risk
36
Special Training for Industrial Robot Operation
36
KC Mark
37
EMC Standards
37
Examples of EMC Countermeasures
37
Warranty
39
Before Beginning Work
47
Periodic Inspection
48
Daily Inspection
48
Three-Month Inspection
49
Six-Month Inspection
51
Three-Year Inspection
52
Applying the Grease
53
T4L/T4Lh/T5L/T5Lh/T6L
54
T9/T9H/F10/F10H/F14/F14H/F17/F17L/F20/F20N/Gf14Xl/Gf17Xl
55
F8/F8L/F8Lh
56
N15/N15D/N18/N18D
57
B10/B14/B14H
58
Adjusting the Alignment (B10/B14/B14H)
61
Adjusting the Timing Belt Tension (B10/B14/B14H)
62
Adjusting the Drive Belt Tension
63
Adjusting the Speed Reduction Belt Tension
64
Adjusting the Timing Belt Tension (F20N)
66
Installing and Removing the Cover
66
Stroke Cover
66
Belt Cover
68
Motor Cover
69
Adjusting the Timing Belt Tension
70
Adjusting Shutter Looseness (T4L/T4LH/T5L/T5LH/T6L)
71
Replacing the Shutter (T4L/T4LH/T5L/T5LH/T6L)
75
Replacing the Motor
77
T4L/T4Lh/T5L/T5Lh/T6L
77
F8/F8L/F8Lh
79
B10/B14/B14H
82
N15/N15D/N18/N18D
85
Gf14Xl/Gf17Xl
89
Checking the Grid Position
91
Replacing the Insert (T4L/T4LH/T5L/T5LH/T6L)
92
Replacing the Drive and Speed Reduction Belts (B10/B14/B14H)
94
Replacing the Drive Belt
94
Replacing the Speed Reduction Belt
96
Replacing the Slider
97
B10/B14/B14H
97
F20N
98
Replacing the Coupling (GF14XL/GF17XL)
99
Replacing the Bushings (GF14XL/GF17XL)
101
Maintenance Parts
102
Consumable Parts
102
AC Servo Motor Specifications
105
AC Servo Motor Termination (T4L/T5L)
105
AC Servo Motor Termination (T4LH/T5LH/T6L)
106
AC Servo Motor Termination (F8/F8L/F8LH)
107
AC Servo Motor Termination (T9/T9H/F10/F10H/F14/F14H/F17/F17L/F20)
108
AC Servo Motor Termination (B10/B14/B14H/R5/R10/R20/F20N/N15/N18)
109
Brake Cable Specifications
110
(T4L/T5L)
111
Single-Axis Robot Cables
111
Cables for ERCD
111
Robot Cables (Dc24V Specifications)
111
Robot Cables (200V Specifications)
112
Cables for SR1-X
113
Cables for RDV-X (Robot Without Brake)
116
Cables for Single-Axis Multi-Robot
117
Cables for Two-Axis Multi-Robot
118

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Yamaha FLIP-X Series Manuals

Yamaha FLIP-X Series User Manual (130 pages)

Table of Contents

Chapter 1 About Safety

Safety Information

Essential Caution Items

Special Training for Industrial Robot Operation

Robot Safety Functions

Safety Measures for the System

Trial Operation

Work Within the Safeguard Enclosure

Automatic Operation

Adjustment and Inspection

Repair and Modification

Warranty

Chapter 2 Installation and Connections

Checking the Product

Moving the Robot

Robot Installation Conditions

Installing the Robot

Protective Bonding

Connections

Setting the Operating Conditions

Chapter 3 Adjusting the Robot

Attaching the Upper Cover (B10/B14/B14H)

Adjusting the Timing Belt Tension (B10/B14/B14H)

Installing and Removing the Cover (F20N)

Adjusting the Timing Belt Tension (F20N)

Chapter 4 Periodic Inspection

Before Beginning Work

Periodic Inspection

Applying Grease

Adjusting and Replacing a Loose Shutter

Replacing the Motor

Replacing the Drive Belt (B10/B14/B14H)

Replacing the Speed Reduction Belt (B10/B14/B14H)

Replacing the Slider

Chapter 5 Specifications

Robot Specifications

AC Servo Motor Termination (T/F Type)

AC Servo Motor Termination (R/B Type, F20N)

AC Servo Motor Termination (R/B Type, F20N)

Robot Cables

Chapter 6 Troubleshooting

Positioning Error

Feedback Error

Appendix

About Machine Reference

Equation of Moment of Inertia Calculation

Yamaha FLIP-X Series Maintenance Manual (130 pages)

Table of Contents

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