Toro 4019 Manuals

Manuals and User Guides for Toro 4019. We have 2 Toro 4019 manuals available for free PDF download: Service Manual, Operator's Manual

Toro 4019 Service Manual

Toro 4019 Service Manual (114 pages)

Brand: Toro | Category: Lawn Mower | Size: 5.36 MB

Table of Contents

This Page Is Intentionally Blank.

3
- Service Manual
  1
- Table of Contents
  3
- Greensmaster Flex
  4
- Chapter 1 - Safety
  
  5
  - Safety Instructions
    5
    
    Safety Instructions
    6
    
    Before Operating
    6
    
    While Operating
    7
    
    Maintenance and Service
    7
  - Safety and Instruction Decals
    8
Chapter 2 Product Records and Maintenance

9
- Product Records
  9
  - Equivalents and Conversions
    10
  - Torque Specifications
    11
    
    Fastener Identification
    11
    
    Fasteners (Inch Series Fasteners)
    14
    
    Fasteners (Metric Fasteners)
    14
    
    Other Torque Specifications
    14
    
    Conversion Factors
    14
Chapter 3 Engine

15
- Specifications
  16
- General Information
  17
  - Operator's Manual
    17
- Introduction
  17
- Service and Repairs
  17
  - Adjustments
    18
    
    Throttle Cable Adjustment
    18
  - Service and Repairs
    19
    
    Cooling System
    19
    
    Ignition Components
    19
    
    Spark Plug
    20
    
    Engine
    22
Chapter 4 Traction and Reel Drive System

25
- Specifications
  26
- General Information
  27
  - Operator's Manual
    27
  - Gearbox Seals
    27
- Service and Repairs
  29
- Chapter 3 - Engine
  
  32
  - Adjustments
    32
    
    Traction Drive Belt Replacement
    34
- Chapter 8 - Groomer
  
  34
  - Service and Repairs
    34
    
    Traction Drive Idler Pulley and Bearings
    35
    
    Traction Drum Assembly
    36
    
    Gearbox
    40
    
    Gearbox Service
    42
    
    Differential Service
    46
Chapter 5 Electrical System

49
- Chapter 6 - Chassis and Controls
  
  49
- Chapter 7 - Cutting Unit
  
  49
  - Special Tools
    49
    
    Wiring Schematic
    50
    
    Special Tools
    51
    
    Troubleshooting
    53
    
    Starting Problems
    53
    
    Component Testing
    54
    
    Ignition System Operation
    54
    
    Ignition Coil
    54
    
    Interlock Module and Switch
    55
    
    Lighting Coil
    55
    
    Service and Repairs
    56
    
    Interlock Switch
    56
    
    Operator Presence Switch (Optional)
    57
Chapter 6 Chassis and Controls

59
- Specifications
  60
- General Information
  61
  - Operator's Manual
    61
- Service and Repairs
  62
  - Handle Assembly
    62
  - Parking Brake Cable Replacement
    64
  - Traction Control Cable Replacement
    65
  - Reel Control Cable Replacement
    66
  - Throttle Cable Replacement
    67
  - Transport Wheels (Optional)
    68
  - Kickstand
    70
Chapter 7 Cutting Unit

71
- Specifications
  72
- General Information
  73
  - Operator's Manual
    73
  - Separating Cutting Unit from Traction Unit
    73
- Special Tools
  74
- Factors that Can Affect Quality of Cut
  76
- Adjustments
  78
  - Leveling Rear Roller
    78
- Service and Repairs
  79
  - Backlapping
    79
  - Bedbar
    80
  - Bedknife Service
    82
  - Bedbar Adjuster Service
    84
  - Rollers
    86
  - Roller Service
    88
  - Cutting Reel
    90
  - Cutting Reel Service
    93
  - Side Plate Service
    94
  - Preparing Reel for Grinding
    96
Chapter 8 Groomer

97
- Specifications
  98
- General Information
  99
  - Transport Mode
    99
- Troubleshooting
  100
  - Factors Affecting Grooming Performance
    100
  - Grooming Reel Mechanical Problems
    101
- Adjustments
  102
  - Height/Depth of Groomer Adjustment
    102
- Service and Repairs
  103
  - Groomer Drive Belt Replacement
    103
  - Grooming Reel
    104
  - Grooming Reel Service
    107
  - Groomer Reel Bearing Replacement
    108
  - Idler Assembly
    110
  - Groomer Arm Assembly
    112
  - Grooming Brush
    114

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Toro 4019 Operator's Manual

Toro 4019 Operator's Manual (36 pages)

Walk-Behind Mower

Brand: Toro | Category: Lawn Mower | Size: 1.64 MB

Table of Contents

Introduction
2
Table of Contents
3
Safety
4
Setup
9
Product Overview
15
- Controls
  15
- Specifications
  16
- Attachments/Accessories
  16
Operation
17
- Think Safety First
  17
- Checking the Engine Oil Level
  17
- Filling the Fuel Tank
  17
- Checking the Interlock Switch Operation
  18
- Starting and Stopping the Engine
  18
- Transport Operation
  18
- Preparing to Mow
  19
- Mowing Operation
  19
Maintenance
21
- Recommended Maintenance Schedule(S)
  21
  - Daily Maintenance Checklist
    22
- Engine Maintenance
  23
  - Engine Oil
    23
  - Servicing the Air Cleaner
    24
  - Replacing the Spark Plug
    24
- Fuel System Maintenance
  25
  - Cleaning the Fuel Filter
    25
- Electrical System Maintenance
  26
  - Servicing the Interlock Switch
    26
- Drive System Maintenance
  26
  - Checking the Transmission Fluid Level
    26
  - Changing the Transmission Fluid
    27
- Brake Maintenance
  27
  - Adjusting the Service/Parking Brake
    27
Adjusting the Belts
28
- Belt Maintenance
  28
- Traction Drive Belt
  30
Controls System Maintenance
31
Adjusting the Traction Control
31
Adjusting the Reel Control
31
Storage
32
The Toro Total Coverage Guarantee
36

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