Kubota M9960 Manuals

Manuals and User Guides for Kubota M9960. We have 2 Kubota M9960 manuals available for free PDF download: Workshop Manual, Operator's Manual

Kubota M9960 Workshop Manual

Kubota M9960 Workshop Manual (362 pages)

Brand: Kubota | Category: Tractor | Size: 26.39 MB

Table of Contents

Information

4
- Table of Contents
  4
- Safety First
  5
- Safety Decals
  9
- Specifications
  22
- Traveling Speeds
  24
- Dimensions
  32
General

36
- Model Name and Serial Numbers
  38
- Tractor Identification
  38
- Tractor Number
  38
- Engine Number
  39
- DPF Muffler Number
  40
- Cylinder Number
  42
- E4B Engine
  42
- General Precautions
  43
- Handling Precautions for Electrical Parts and Wiring
  44
- Wiring
  44
- Battery
  46
- Connector
  46
- Fuse
  46
- Handling of Circuit Tester
  47
- Color of Wiring
  48
- Lubricant, Fuel and Coolant
  49
- General Use Screws, Bolts and Nuts
  51
- Stud Bolts
  51
- Tightening Torques
  51
- Adaptors, Elbows and Others
  52
- Hydraulic Fittings
  52
- Hydraulic Hose Fittings
  52
- Hydraulic Pipe Cap Nuts
  52
- American Standard Screws, Bolts and Nuts with Unc or Unf Threads
  53
- Metric Screws, Bolts and Nuts
  53
- Plugs
  53
- Maintenance
  54
- Check and Maintenance
  57
- Daily Check
  57
- Check Points of Initial 50 Hours
  58
- Check Points of Every 50 Hours
  60
- Check Points of Every 100 Hours
  62
- Check Points of Every 200 Hours
  69
- Check Points of Every 300 Hours
  73
- Check Points of Every 400 Hours
  73
- Check Points of Every 600 Hours
  74
- Check Point of Every 1500 Hours
  75
- Check Point of Every 800 Hours
  75
- Check Points of Every 3000 Hours
  76
- Check Points of Every 1 Year
  77
- Check Points of Every 2 Years
  78
- Others
  82
- Special Tools
  88
- Special Tools for Engine
  88
- Special Tools for Tractor
  103
- Special Tools for Air Conditioner Unit
  122
- Tire Size and Inflation Pressure
  125
- Tires
  125
- Front Wheels (2WD Model
  126
- Tread Adjustment
  126
- Front Wheels (4WD Model
  127
- Rear Wheels
  128
- Tire Liquid Injection
  129
- Wheel Hub
  129
- Implement Limitations
  133
Mechanism

137
- Cylinder Block
  138
- Engine
  138
- Half-Floating Head Cover
  138
- Center Direct Injection System (E-Cdis)
  139
- Cylinder Head
  139
- Piston
  139
- Lubricating System
  141
- Oil Cooler
  141
- Cooling System
  142
- Thermostat
  142
- Bottom Bypass System
  143
- Common Rail System (Crs)
  144
- Overview
  144
- Fuel System
  145
- Supply Pump
  146
- Rail
  149
- Injector
  150
- Engine Control System
  153
- Engine ECU
  154
- Sensor
  154
- Egr System
  157
- Overview
  157
- Intake and Exhaust System
  158
- Egr Valve
  159
- Reed Valve
  159
- After Treatment Devices
  160
- After Treatment System
  160
- Auto Mode
  161
- Dpf Regeneration Process
  161
- Inhibit Mode
  163
Servicing

168
- Troubleshooting
  169
- Servicing Specifications
  172
- Tightening Torques
  177
- Checking and Adjusting
  179
- Checking, Disassembling and Servicing
  179
- Engine Body
  179
- Cooling System
  181
- Lubricating System
  181
- Turbocharger
  183
- EGR System
  184
- DPF System
  185
- Lubricant and Coolant
  186
- Preparation for Separating Engine
  186
- Bonnet and Cover
  187
- DPF Muffler
  189
- Propeller Shaft and Power Steering Hose
  190
- ROPS Model
  191
- Separating Engine
  191
- CABIN Model
  195
- Damper Disk and PTO Spline Boss
  202
- Disassembling and Assembling
  202
- External Parts
  203
- Turbocharger and EGR
  203
- Common Rail
  204
- Cylinder Head and Valves
  208
- Thermostat
  214
- Supply Pump
  215
- Water Pump and Oil Cooler
  217
- Gear Case and Timing Gear
  218
- Piston and Connecting Rod
  220
- Flywheel and Crankshaft
  223
- Diesel Particulate Filter (DPF)
  229
- Intake Air Heater
  229
- Cylinder Head
  231
- Servicing
  231
- Timing Gears
  237
- Piston and Connecting Rod
  239
- Crankshaft
  243
- Cylinder
  246
- Oil Pump
  246
Mechanism

249
- F8/R8 Speed Transmission Model
  250
- Structure
  250
- F12/R12 Speed Transmission Model
  251
- F24/R24 Speed Transmission Model
  252
- Hydraulic Shuttle Shift Section
  253
- Power Train for Traveling Gear
  253
- Structure
  253
- Oil Flow
  254
- Hydraulic Clutch Pack
  255
- Hydraulic Shuttle Valve Section
  256
- Structure
  256
- Operation
  257
- F8/R8 Speed Transmission Model
  262
- Main Gear Shift Section
  262
- F12/R12 and F24/R24 Speed Transmission Model
  263
- F8/R8 Speed Transmission Model
  264
- Range Gear Shift Section
  264
- F12/R12 and F24/R24 Speed Transmission Model
  265
- Creep Gear Shift Section (Option)
  266
- F8/R8 Speed Transmission Model
  267
- Shift Fork Rod and Fork
  267
- F12/R12 and F24/R24 Speed Transmission Model
  268
- Creep Gear Shift Section (Option)
  269
- Dual Speed Shift Section
  270
- Hydraulic Clutch Pack
  270
- Dual Speed Valve
  271
- Lubrication for Transmission
  272
- Power Train for Pto System
  273
- Pto Gear Section
  273
- PTO Hydraulic Clutch
  274
- Pto Hydraulic Clutch Section
  274
- PTO Solenoid Valve, Relief Valve and Oil Flow
  275
- 2WD-4WD Section
  276
- 4Wd Shift Section
  276
- Power Train for 4Wd
  276
- 2WD-4WD Shift Linkage
  277
- 4WD Hydraulic Clutch
  278
- 4Wd Hydraulic Clutch Section (Dual Speed Model)
  278
- 4WD Oil Flow
  279
- Differential Lock
  280
- Pin Type
  280
- Hydraulic Actuated Type (Dual Speed Model)
  281
- Structure
  281
- Oil Flow
  282
Servicing

283
- Troubleshooting
  285
- Servicing Specifications
  287
- Tightening Torques
  290
- Checking and Adjusting
  292
- Hydraulic Shuttle Lever
  292
- Engine Start Condition
  294
- Clutch Pedal Free Travel
  295
- Gear Shifting Linkage
  296
- Main Gear Shift
  296
- Range Gear Shift
  298
- Accelerator Section
  300
- Checking Accelerator Lever
  300
- Adjusting Accelerator Lever and Wire
  302
- Hydraulic Clutch Valve
  304
- Disassembling and Assembling
  308
- Hydraulic Shuttle Valve and Solenoid Valve
  308
- Preparation for Disassembling and Assembling Valve
  308
- Hydraulic Shuttle Valve
  313
- Solenoid Valve
  313
- Dual Speed Solenoid Valve
  314
- Front Axle Rocking Restrictor
  314
- Lubricant and Coolant
  314
- Preparation for Separating each Block
  314
- Propeller Shaft (4WD Model) and Power Steering Hose
  315
- Bonnet and Cover
  316
- DPF Muffler
  318
- ROPS Model
  318
- Separating Engine and Clutch Housing Case
  318
- CABIN Model
  321
- Preparation for ROPS Model
  328
- Separating Clutch Housing Case and Transmission Case
  328
- Preparation for CABIN Model
  337
- Clutch Housing Case
  340
- Transmission Case
  342
- Damper Disk
  343
- Removing Hydraulic Shuttle Clutch (F8/R8 and F12/R12 Speed Transmission Model)
  343
- Shuttle and Dual Speed Clutch
  343
- Removing Hydraulic Shuttle Clutch (F24/R24 Speed Transmission Model)
  345
- Shuttle Clutch Assembly
  347
- Removing Dual Speed Clutch
  352
- Shift Cover
  355
- 1St Shaft
  362
- Disassembling Clutch Housing Case
  362
- Removing 1St Shaft, 2Nd Shaft and 3Rd Shaft
  362

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Kubota M9960 Operator's Manual

Kubota M9960 Operator's Manual (176 pages)

Brand: Kubota | Category: Tractor | Size: 11.49 MB

Table of Contents

Table of Contents

7
- Universal Symbols
  3
- Parking the Tractor
  16
- Safe Operation
  25
- Servicing of Tractor
  
  25
- Specifications
  
  27
  - Specification Table
    27
  - Traveling Speeds
    29
- Implement Limitations
  
  30
- Instrument Panel and Controls
  
  32
- Pre-Operation Check
  
  35
  - Daily Check
    35
- Operating the Engine
  
  36
- Operating the Tractor
  
  55
  - Operating New Tractor
    55
    
    Do Not Operate the Tractor at Full Speed for the First 50 Hours
    55
    
    Changing Lubricating Oil for New Tractors
    55
  - Boarding and Leaving the Tractor
    55
  - Operating Foldable Rops
    55
    
    To Fold the ROPS
    55
    
    To Raise the ROPS to Upright Position
    56
    
    Adjustment of Foldable ROPS
    57
  - Starting
    57
    
    Operator's Seat
    57
    
    Glove Box
    58
    
    Seat Belt
    58
    
    Tilt Steering Adjustment
    58
    
    Light Switch
    59
    
    Turn Signal / Hazard Light Switch
    59
    
    Front Work Light Switch
    60
    
    Brake Pedals (Right and Left)
    60
    
    Clutch Pedal
    61
    
    Travel Speed Limiter
    62
    
    Main Gear Shift Lever
    63
    
    Range Gear Shift Lever
    63
    
    Hydraulic-Shuttle Shift Lever
    63
    
    Creep Speed (if Equipped)
    63
    
    Front Wheel Drive Lever
    64
    
    Hand Throttle Lever
    65
    
    Foot Throttle
    65
  - Stopping
    65
  - Check During Driving
    65
    
    Immediately Stop the Engine if
    65
    
    Easy Checker(TM)
    65
    
    Fuel Gauge
    67
    
    (1) Def/Adblue® Gauge
    67
    
    Coolant Temperature Gauge
    68
    
    Tachometer
    68
  - Lcd Monitor
    69
    
    Various Setting Mode
    70
    
    Performance Monitor
    74
  - Electronic Engine Control
    75
    
    RPM Dual Memory Setting
    75
    
    Constant RPM Management Control
    77
  - Parking
    77
  - Operating Techniques
    78
    
    Differential Lock
    78
    
    Operating the Tractor on a Road
    78
    
    Operating on Slopes and Rough Terrain
    79
    
    Transport the Tractor Safely
    79
    
    Directions for Use of Power Steering
    79
    
    Trailer Electrical Outlet
    79
    
    Electrical Outlet
    80
- Pto
  
  81
  - Pto Operation
    81
    
    PTO Clutch Control Switch
    81
    
    PTO Gear Shift Lever
    82
    
    PTO Speed Limiter
    82
    
    1000 Rpm PTO Shaft
    83
    
    LCD Monitor Message
    84
    
    PTO Shaft Cover and Shaft Cap
    84
- 3-Point Hitch & Drawbar
  
  85
  - 3-Point Hitch
    86
    
    Selecting the Holes of Lower Links
    86
    
    Adjusting Lateral Float
    86
    
    Selecting the Top Link Mounting Holes
    86
    
    Drawbar
    86
    
    Lifting Rod (Left)
    87
    
    Lifting Rod (Right)
    87
    
    Top Link
    88
    
    Telescopic Stabilizers
    88
    
    Telescopic Lower Links
    88
  - Drawbar
    89
    
    Adjusting Drawbar Length
    89
    
    Swing Drawbar
    89
- Hydraulic Unit
  
  90
  - 3-Point Hitch Control System
    90
    
    Position Control
    90
    
    Draft Control
    90
    
    Mixed Control
    91
    
    Float Control
    91
    
    3-Point Hitch Lowering Speed
    91
  - Remote Hydraulic Control System
    91
    
    Remote Control Valve
    91
    
    Remote Control Valve Lever
    92
    
    Remote Control Valve Coupler Connecting and Disconnecting
    93
    
    Flow Control Valve (Option)
    93
    
    Adjusting the Flow Rate
    93
    
    Positions and Advantages of the Flow Control Valve
    94
    
    Hydraulic Control Unit Use Reference Chart
    95
- Tires, Wheels and Ballast
  
  96
  - Tires
    96
    
    Inflation Pressure
    96
    
    Dual Tires
    96
  - Wheel Adjustment
    96
    
    Front Wheels (with 2-Wheel Drive)
    96
    
    Front Wheels (with 4-Wheel Drive)
    98
    
    Rear Wheels
    99
  - Ballast
    100
    
    Front Ballast
    100
    
    Rear Ballast
    101
- Maintenance
  
  102
  - Service Intervals
    102
    
    Maintenance Items Chart
    104
  - Lubricants, Fuel and Coolant
    105
- Periodic Service
  
  107
  - How to Open the Hood
    107
    
    Hood
    107
    
    Side Cover
    107
  - Daily Check
    108
    
    Walk Around Inspection
    108
    
    Checking and Refueling
    108
    
    Checking the Def/Adblue® Level and Adding the Fluid
    108
    
    Checking Water Separator
    109
    
    Checking Engine Oil Level
    110
    
    Checking Transmission Fluid Level
    110
    
    Checking Coolant Level
    111
    
    Cleaning Evacuator Valve
    111
    
    Checking Dust Indicator
    111
    
    Cleaning Grill, Radiator Screen, Oil Cooler and Battery Mount
    112
    
    Checking DPF/SCR Muffler
    112
    
    Checking Brake Pedal
    112
    
    Checking Gauges, Meter and Easy Checker(TM)
    112
    
    Checking Head Light, Turn Signal / Hazard Light Etc
    113
    
    Checking Seat Belt and ROPS
    113
    
    Checking Movable Parts
    113
  - Initial 50 Hours
    113
    
    Changing Engine Oil
    113
    
    Replacing Engine Filter
    113
  - Every 50 Hours
    113
    
    Checking Engine Start System
    113
    
    Checking Wheel Bolt Torque
    114
    
    Checking Tie-Rod Dust Cover
    115
  - Every 100 Hours
    115
    
    Lubricating Grease Fittings
    115
    
    Cleaning Air Cleaner Primary Element
    117
    
    Adjusting Fan Belt Tension
    117
    
    Adjusting Brake Pedal
    118
    
    Checking Gear Locked Parking Brake
    118
    
    Checking Battery Condition
    119
  - Every 200 Hours
    120
    
    Adjusting Toe-In
    120
    
    Draining Fuel Tank Water
    121
  - Every 400 Hours
    122
    
    Cleaning Water Separator
    122
    
    Lubricating Grease Fitting [2WD Model]
    122
  - Every 500 Hours
    122
    
    Changing Engine Oil
    122
    
    Replacing Engine Oil Filter
    123
    
    Replacing Fuel Filter
    123
    
    Replacing Hydraulic Oil Filter
    124
    
    Checking Power Steering Line
    125
    
    Checking Radiator Hose and Clamp
    125
    
    Checking Fuel Line
    126
    
    Checking Intake Air Line
    126
  - Every 600 Hours
    127
    
    Adjusting Front Axle Pivot
    127
  - Every 1000 Hours
    127
    
    Changing Transmission Fluid
    127
    
    Changing Front Differential Case Oil
    128
    
    Changing Front Axle Gear Case Oil
    128
    
    Adjusting Engine Valve Clearance
    128
  - EVERY 1000 HOURS or 1 YEAR
    129
    
    Replacing Air Cleaner Primary Element and Secondary Element
    129
    
    Checking Exhaust Manifold
    129
    
    Checking and Cleaning EGR Cooler
    130
    
    Anti-Freeze
    131
    
    Checking Def/Adblue® Injector
    132
    
    Replacing Power Steering Hose
    133
    
    Bleeding Brake System
    134
    
    Replacing Slow-Blow Fuses
    135
    
    Replacing Light Bulb
    136
- Storage
  
  137
  - Engine Troubleshooting
    138
  - Power Train Trouble Shooting
    140
- Options
  
  141
- Appendices
  
  142
  - Index
    142
Table of Contents

146
- Safe Operation
  148
- Specifications
  
  160
  - Specification Table
    160
  - Traveling Speeds
    162
- Operating the Tractor
  
  163
  - Operating Retractable Rops
    163
  - Seat
    165
    
    Operator's Seat
    165
  - Warning Lamp
    165
  - 3-Point Hitch Control System
    165
    
    3-Point Hitch Lowering Speed
    165
  - Remote Hydraulic Control System
    166
  - Front Loader
    167
- Tires, Wheels and Ballast
  
  168
  - Tires
    168
    
    Inflation Pressure
    168
    
    Dual Tires
    168
  - Wheel Adjustment
    168
    
    Rear Wheels
    170
  - Ballast
    172
- Periodic Service
  
  173
  - Daily Check
    173
  - Every 3000 Hours
    174
- Options
  
  175
- Appendices
  
  176
  - Index
    176

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