Honda CRF1000 Africa Twin Manuals

Honda CRF1000 Africa Twin Manuals

Manuals and User Guides for Honda CRF1000 Africa Twin. We have 2 Honda CRF1000 Africa Twin manuals available for free PDF download: Shop Manual, Manual

Honda CRF1000 Africa Twin Shop Manual

Honda CRF1000 Africa Twin Shop Manual (574 pages)

Brand: Honda | Category: Motorcycle | Size: 28.81 MB

Table of Contents

Important Safety Precautions
2
How to Use this Manual
3
Symbols
4
Table of Contents
5
Service Rules
8
Abbreviations
8
Destination Code
8
Model Identification
9
Serial Numbers/Labels
9
General Specifications
11
PGM-FI System Specifications
12
Ignition System Specifications
12
Fuel System Specifications
12
Cooling System Specifications
13
Lubrication System Specifications
13
Cylinder Head/Valve/Camshaft Specifications
13
Dual Clutch Transmission Specifications (CRF100D)
14
Crankcase/Transmission/Balancer Specifications (CRF1000/A)
14
Clutch/Gearshift Linkage Specifications (CRF1000/A)
14
Alternator/Starter Clutch Specifications
14
Crankcase/Transmission/Balancer Specifications (CRF1000D)
15
Crankshaft/Piston/Cylinder Specifications
15
Front Wheel/Suspension/Steering Specifications
16
Rear Wheel/Suspension Specifications
16
Hydraulic Brake Specifications
16
Battery/Charging System Specifications
17
Lights/Meters/Switches Specifications
17
Engine & Frame Torque Values
18
Standard Torque Values
18
Fuel System Torque Values
20
Cooling System Torque Values
20
Lubrication System Torque Values
20
Cylinder Head/Valve/Camshaft Torque Values
20
Alternator/Starter Clutch Torque Values
21
Clutch/Gearshift Linkage (CRF1000/A) Torque Values
21
Dual Clutch Transmission (CRF1000D) Torque Values
22
Crankcase/Transmission/Balancer Torque Values
22
Front Wheels/Suspension/Steering Torque Values
23
Engine Removal/Installation Torque Values
23
Crankshaft/Piston/Cylinder Torque Values
23
Rear Wheel/Suspension Torque Values
24
Hydraulic Brake Torque Values
25
Anti-Lock Brake System (ABS) (CRF1000A/D) Torque Values
26
Lights/Meters/Switches Torque Values
26
Other Torque Values
26
Engine Lubrication and Seal Points
28
Frame Lubrication and Seal Points
29
Special Tool List
30
Cable and Harness Routing
32
Emission Control Systems
53
Source of Emissions
53
Crankcase Emission Control System
53
Exhaust Emission Control System
54
Noise Emission Control System
55
Technical Features
56
ABS with Mode-Selection Mechanism (Rear ABS off Mode) (CRF1000A/D)
56
G Ride (CRF1000D)
58
Dial Clutch Transmission Control Circuit (G Ride)
59
S Mode (CRF1000D)
60
D and S Mode Shift Timing
61
Frame/Body Panels/Exhaust System
63
Maintenance
83
- Maintenance Schedule
  84
- Fuel Line Maintenance
  85
- Throttle Operation
  85
- Air Cleaner Maintenance
  86
- Crankcase Breather Maintenance
  87
- Spark Plug Maintenance
  87
- Spark Plug Removal/Installation
  88
- Spark Plug Inspection
  89
- Valve Clearance
  90
- Intake Valve Clearance Adjustment
  92
- Engine Oil Level Inspection
  93
- Engine Oil Change
  94
- Engine Oil Filter
  94
- Clutch Oil Filter (CRF1000D)
  95
- Engine Idle Speed Inspection
  96
- Radiator Coolant
  96
- Cooling System Maintenance
  97
- Secondary Air Supply System Maintenance
  97
- Drive Chain Slack Inspection
  98
- Drive Chain Adjustment
  98
- Sprocket Inspection
  99
- Drive Chain Cleaning and Lubrication
  99
- Drive Chain Replacement
  100
- Drive Chain Slider
  101
- Brake Fluid
  101
- Brake Pads Wear Inspection
  102
- Brake System Mainenance
  102
- Hydraulic System Inspection
  102
- Brake Lever Adjustment
  102
- Brake Lock Operation (CRF1000D) Inspection and Adjustment
  103
- Brake Light Switch Maintenance
  103
- Headlight Aim
  104
- Clutch System (CRF1000/A) Maintenance
  104
- Sidestand Maintenance
  105
- Front Suspension Inspection
  105
- Front Suspension Adjustment
  105
- Rear Suspension Inspection
  106
- Rear Suspension Adjustment
  106
- Nuts, Bolts, Fasteners Maintenance
  107
- Steering Head Bearings Maintenance
  108
- Wheels/Tires Maintenance
  108
PGM-FI System
109
- PGM-FI System - Service Information
  110
- PGM-FI System Location
  110
- PGM-FI System Diagram
  111
- PGM-FI Troubleshooting Information
  113
- PGM-FI System Description
  113
- Dtc
  113
- MIL Blink Pattern
  113
- Erasing Stored DTC
  114
- Current Dtc/Freeze DTC
  114
- DTC Readout
  114
- MCS Information
  114
- Circuit Inspection
  115
- PGM-FI Symptom Troubleshooting
  116
- DTC Index Table
  117
- DTC Troubleshooting
  119
- DTC 1 (MAP Sensor)
  119
- DTC 7 (ECT Sensor)
  122
- DTC 7-2 (ECT Sensor High Voltage)
  123
- DTC 8 (TP Sensor)
  124
- DTC 8-2 (TP Sensor High Voltage)
  126
- DTC 9 (IAT Sensor)
  127
- DTC 11 (VS Sensor)
  129
- DTC 12/DTC 13 (Fuel Injector)
  131
- DTC 21 (O2 Sensor)
  133
- DTC 23 (O2 Sensor Heater)
  135
- Dtc 29 (Iacv)
  137
- Dtc 33-2 (Ecm/Pcm Eeprom)
  138
- DTC 54 (Bank Angle Sensor)
  139
- DTC 66 (Rear Wheel Speed Sensor Signal) (CRF1000A/D)
  141
- DTC 67 (Front Wheel Speed Sensor Signal) (CRF1000A/D)
  143
- DTC 83 (EOP Sensor) (CRF1000D)
  144
- DTC 84-1 (CPU in the PCM) (CRF1000D)
  146
- MIL Circuit Troubleshooting
  147
- ECM (CRF1000/A)/PCM (CRF1000D) Removal/Installation
  147
- Power/Ground Line Inspection
  148
- IAT Sensor Removal/Installation
  149
- ECT Sensor Removal/Installation
  149
- MAP Sensor Removal/Installation
  149
- VS Sensor Removal/Installation
  150
- O2 Sensor Removal/Installation
  150
- Bank Angle Sensor Removal/Installation
  150
- PGM-FI System Inspection
  151
- FI Relay Removal/Installation
  151
- FI Relay Inspection
  152
Ignition System
153
- Ignition System - Servie Information
  154
- Ignition System Troubleshooting
  155
- Ignition System Location
  156
- Ignition System Diagram
  157
- Ignition System Inspection
  158
- Ignition Coil Primary Peak Voltage
  158
- CKP Sensor Peak Voltage
  159
- Ignition Coil Tray Removal/Installation
  161
- Ignition Coil Tray Disassembly/Assembly
  162
- Ignition Timing
  162
Electric Starter
163
Fuel System
173
- Fuel System - Service Information
  174
- Fuel System Troubleshooting
  174
- Fuel System Component Location
  175
- Quick Connect Fitting Removal/Installation
  176
- Fuel Pressure Relieving
  176
- Fuel Line Inspection
  176
- Fuel Pressure Normalization
  177
- Fuel Pressure Test
  177
- Fuel Flow Inspection
  178
- Fuel Tank Removal/Installation
  178
- Fuel Pump Unit Inspection
  179
- Fuel Pump Unit Removal
  179
- Fuel Pump Unit Disassembly/Inspection
  180
- Fuel Pump Unit Assembly
  181
- Fuel Pump Installation
  182
- Fuel Pump Relay Removal/Installation
  182
- Air Cleaner Housing Removal/Installation
  183
- Throttle Body Removal
  184
- Throttle Body Disassembly/Assembly
  186
- Throttle Body Installation
  186
- IACV Removal
  188
- IACV Inspection
  188
- IACV Installation
  189
- Fuel Injector Removal/Disassembly
  189
- Fuel Injector Assembly/Installation
  190
- Secondary Air Supply System Inspection
  190
- Pair Control Solenoid Valve Removal/Installation
  191
- Pair Control Solenoid Valve Inspection
  191
- Pair Reed Valve Removal/Installation
  192
- Pair Reed Valve Inspection
  193
Cooling System
195
- Cooling System - Service Information
  196
- Cooling System Troubleshooting
  196
- Cooling System Slow Pattern
  197
- Cooling System Testing
  198
- Radiator Cap/System Pressure Inspection
  198
- Coolant Replacement/Air Bleeding
  198
- Thermostat Removal/Installation
  199
- Thermostat Inspection
  200
- Radiator Removal/Installation
  200
- Radiator Disassembly/Assembly
  203
- Water Pump Removal/Installation
  204
- Water Pump Mechanical Seal Inspection
  204
- Radiator Reserve Tank Removal/Installation
  204
- Fan Control Relay Removal/Installation
  205
- Fan Control Relay Inspection
  205
Lubrication System
207
- Lubrication System - Service Information
  208
- Lubrication System Troubleshooting
  208
- Lubrication System Diagram
  209
- Oil Pressure Inspection
  211
- Oil Pump (CRF1000/A) Removal/Installation
  211
- Oil Pump (CRF1000/A) Disassembly/Assembly
  212
- Pressure Relief Valve Inspection
  212
- Oil Pump (CRF1000D) Removal/Installation
  213
- Oil Pump (CRF1000D) Disassembly/Assembly
  213
- Oil Pump Inspection
  214
- Oil Strainer Removal/Installation
  214
- Cylinder Head/Valve/Camshaft
  217
- Cylinder Head/Valve/Camshaft - Service Information
  218
- Cylinder Head/Valve/Camshaft Troubleshooting
  218
- Cylinder Head/Valve/Camshaft - Component Location
  219
- Cylinder Head Cover Removal
  220
- Cylinder Compression
  220
- Cylinder Head Cover Installation
  221
- Rocker Arm Removal
  222
- Rocker Arm Inspection
  223
- Rocker Arm Installation
  223
- Cam Chain Tensioner Lifter Removal/Installation
  224
- Cam Chain Tensioner Lifter Inspection
  225
- Camshaft Removal
  225
- Camshaft Inspection
  226
- Camshaft Installation
  227
Cylinder Head/Valve/Camshaft
229
- Cylinder Head Disassembly
  230
- Cylinder Head Inspection
  231
- Valve Guide Replacement
  231
- Valve Seat Inspection/Refacing
  232
- Cylinder Head/Valve/Camshaft Assembly
  233
- Insulator
  235
Alternator/Starter Clutch
237
Clutch/Gearshift Linkage (Crf1000/A)
249
Crankcase/Transmission/Balancer
355
- Crankcase/Transmission/Balancer Service Information
  356
- Crankcase/Transmission/Balancer Troubleshooting
  357
- Crankcase/Transmission/Balancer Component Location
  358
- Front Balancer
  360
- Rear Balancer
  363
- Crankcase Separation
  367
- Transmission Removal/Disassembly
  369
- Transmission Removal
  371
- Upper Crankcase Bearing Replacement
  372
- Transmission Assembly
  374
- Mainshaft (CRF1000/A) Exploded View
  374
- Mainshaft (CRF1000/D) Exploded View
  375
- Countershaft (CRF1000/A) Exploded View
  376
- Countershaft (CRF1000/D) Exploded View
  377
- Transmission Installation
  378
- Crankcase Assembly
  381
Crankshaft/Piston/Cylinder
383
- Crankshaft/Piston/Cylinder Service Information
  384
- Crankshaft/Piston/Cylinder Troubleshooting
  384
- Crankshaft/Piston/Cylinder Component Location
  385
- Crankshaft Side Clearance Inspection
  386
- Crankshaft Removal
  386
- Crankshaft Inspection
  386
- Crankshaft Installation
  387
- Main Journal Bearing Inspection
  388
- Main Journal Oil Clearance Inspection
  388
- Bearing Selection
  389
- Bearing Installation
  390
- Bearing Ispection
  391
- Oil Clearance Inspection
  391
- Piston/Cylinder
  394
- Piston/Connecting Rod Removal
  394
- Piston Removal
  394
- Piston Installation
  395
- Piston Ring Installation
  395
- Piston Inspection
  395
- Piston/Installation Rod Installation
  396
- Piston Oil Jet Removal/Installation
  396
Engine Removal/Installation
397
Front Wheel/Suspension/Steering
423
- Front Wheel Disassembly/Assembly
  424
- Front Wheel Installation
  426
- Fork Removal
  426
- Fork Disassembly
  427
- Fork Inspection
  430
- Fork Assembly
  430
- Fork Installation
  434
- Steering Stem Removal
  434
- Bearing Replacement (Steering Stem)
  436
- Steering Stem Installation
  438
Rear Wheel/Suspension
441
- Rear Wheel/Suspension - Service Information
  442
- Rear Wheel/Suspension Troubleshooting
  442
- Rear Wheel/Suspension Component Location
  443
- Rear Wheel Removal
  444
- Rear Wheel Inspection
  444
- Rear Wheel Disassembly/Assembly
  445
- Rear Wheel Installation
  447
- Shock Absorber Inspection
  448
- Shock Absorber Removal/Installation
  448
- Cushion Linkage Removal
  449
- Cushion Disassembly/Inspection
  449
- Cushion Linkage Bearing Replacement
  450
- Cushion Assembly/Installation
  451
- Swingarm Removal
  452
- Swingarm Disassembly/Assembly
  454
- Swingarm Inspection
  455
- Pivot Bearing Replacement
  455
- Swingarm Installation
  457
Hydraulic Brake
459
Anti-Lock Brake System (ABS) (CRF1000A/D)
487
Battery/Charging System
511
- Battery/Charging System - Service Information
  512
- Battery/Charging System Troubleshooting
  513
- Battery/Charging System Component Location
  514
- Battery/Charging System Diagram
  514
- Battery Removal/Installation
  515
- Battery Box Removal/Installation
  516
- Voltage Inspection
  516
- Battery Testing
  517
- Charging System Inspection
  517
- Current Leakage Test
  517
- Charging Voltage Inspection
  518
- Regulator/Rectifier Removal/Installation
  518
- Regulator/Rectifier Inspection
  518
- Alternator Charging Coil Inspection
  519
- Ground Line Inspection
  519
- Battery Charging Line Inspection
  519
Lights/Meters/Switches
521
Immobilizer System (HISS)
553
- Immobilizer System (HISS) - Service Information
  554
- Immobilizer System (HISS) Location
  554
- Immobilizer System (HISS) Diagram
  555
- Key Registration Procedures
  555
  - When the Ignition Switch Is Faulty
    556
  - When All Keys Have Been Lost
    557
  - When the ECM/PCM Is Faulty
    558
- Diagnostic Code Indication
  559
  - Immobilizer System (HISS) Troubleshooting
    560
  - ECM (CRF1000/A)/PCM (CRF1000D) - CKP Sensor Line Inspection
    562
- Hiss Indicator
  562
  - Immobilizer Receiver
    562
  - Power Input Line Inspection
    563
  - Signal Line Inspection
    563
- Immobilizer Receiver
  564
- Replacement Parts for Problem (HISS)
  564
Wiring Diagram
565
- Wiring Diagram (CRF1000)
  566
- Wiring Diagram (CRF1000A)
  567
- Wiring Diagram (CRF1000D)
  568
- Index
  570

Advertisement

Honda CRF1000 Africa Twin Manual

Honda CRF1000 Africa Twin Manual (375 pages)

Brand: Honda | Category: Motorcycle | Size: 6.28 MB

Table of Contents

Table of Contents

6
- Vehicle Safety
  7
- Safety Guidelines
  8
- Image Labels
  12
- Safety Precautions
  17
- Riding Precautions
  18
- Accessories & Modifications
  22
- Off-Road Safety
  23
- Loading
  24
- Operation Guide
  25
  - Parts Location
    25
  - Crf1100D/D2/D4 (P
    30
  - Horn Button
    123
  - Parking Brake
    134
  - Audio System
    155
  - Starting the Engine
    211
  - Shifting Gears
    213
  - Cruise Control
    220
  - Accessory Socket
    230
Maintenance

237
- Importance of Maintenance
  238
- Maintenance Schedule
  239
- Maintenance Fundamentals
  242
- Tool
  254
- Components
  255
  - Removing & Installing Body Components
    255
    
    Battery
    255
    
    Battery Box Cover
    256
    
    Clip
    257
    
    Front Seat
    258
    
    Rear Seat
    260
    
    Skid Plate
    262
    
    Tool Box
    264
  - Engine Oil
    265
    
    Adding Engine Oil
    266
    
    Adding Coolant
    271
  - Coolant
    271
  - Changing Coolant
    272
  - Brakes
    273
  - Checking the Side Stand
    277
  - Side Stand
    277
  - Drive Chain
    278
  - Adjusting the Drive Chain Slack
    279
  - Wheels
    282
  - Clutch
    284
  - Adjusting the Clutch Lever
    285
  - Throttle
    287
  - Crankcase Breather
    288
  - Other Adjustments
    289
    
    Adjusting the Headlight Aim
    289
    
    Adjusting the Brake Lever
    290
    
    Adjusting the Front Suspension
    291
    
    Adjusting the Rear Suspension
    295
    
    Adjusting the Windscreen Height
    301
Troubleshooting

303
- Engine will Not Start (HISS Indicator Stays On)
  
  304
- Overheating (Segment H Flashes in Coolant Temperature Gauge)
  
  305
- Warning Indicators on or Flashing
  
  306
- If the “-” Indicator Is Blinking in the Gear
  
  310
- If the "-" Indicator Is Blinking in the Gear Position Window While Riding
  
  310
- Other Warning Indications
  
  311
- Tyre Puncture
  
  313
  - Repair Kit
    313
  - Front Wheel
    315
- Audio System Trouble
  
  323
- Electrical Trouble
  
  336
  - Battery Goes Dead
    336
  - Burned-Out Light Bulb
    336
  - Blown Fuse
    340
  - Information
    344
    
    Keys
    345
    
    Instruments, Controls, & Other Features
    346
    
    Caring for Your Vehicle
    350
    
    Storing Your Vehicle
    354
    
    Transporting Your Vehicle
    355
    
    You & the Environment
    356
    
    Serial Numbers
    357
    
    Fuels Containing Alcohol
    358
    
    Catalytic Converter
    359
  - Specifications
    364
    
    Service Data
    365
    
    Torque Specifications
    369
  - Index
    370

Advertisement

Related Products

Honda Categories

Motorcycle Automobile

Lawn Mower

Lawn Mower Offroad Vehicle Engine

More Honda Manuals