Fronius TransPuls Synergic 4000 Manuals

Manuals and User Guides for Fronius TransPuls Synergic 4000. We have 2 Fronius TransPuls Synergic 4000 manuals available for free PDF download: Operating Instructions Manual, Operating Instructions & Spare Parts

Fronius TransPuls Synergic 4000 Operating Instructions Manual (212 pages)

MIG/MAG power source

Brand: Fronius | Category: Welding Accessories | Size: 5.44 MB

Parameters for Operating Power Sources in Parallel in the Setup Menu Level
2
Parameters for Timetwin Digital in the Setup Menu Level
2
Parameters for TIG Welding in the Setup Menu Level
2
Parameters for Rod Electrode (MMA) Welding in the Setup Menu Level
2
Table of Contents
3
Safety Rules
9
- Explanation of Safety Notices
  9
- General
  9
- Proper Use
  9
- Environmental Conditions
  10
- Obligations of the Operator
  10
- Obligations of Personnel
  10
- Mains Connection
  10
- Protecting Yourself and Others
  11
- Noise Emission Values
  11
- Danger from Toxic Gases and Vapours
  12
- Danger from Flying Sparks
  12
- Risks from Mains Current and Welding Current
  13
- Meandering Welding Currents
  14
- EMC Device Classifications
  14
- EMC Measures
  14
- EMF Measures
  15
- Specific Hazards
  15
- Requirement for the Shielding Gas
  16
- Danger from Shielding Gas Cylinders
  16
- Danger from Escaping Shielding Gas
  17
- Safety Measures at the Installation Location and During Transport
  17
- Safety Measures in Normal Operation
  17
- Commissioning, Maintenance and Repair
  18
- Safety Inspection
  18
- Disposal
  19
- Safety Symbols
  19
- Data Protection
  19
- Copyright
  19
General Information

21
- General
  23
  - Device Concept
    23
  - Functional Principle
    23
  - Application Areas
    23
  - Warning Notices on the Device
    24
  - Description of Warning Notices on the Device
    25
- Special Versions
  27
  - General
    27
  - Alu Edition
    27
  - Crni Edition
    27
  - CMT Variants
    27
  - CMT 4000 Advanced
    28
  - TIME 5000 Digital
    28
  - Yard Edition
    28
  - Steel Edition
    28
- System Components
  29
  - General
    29
  - Overview
    29
Control Elements and Connections

31
Installation and Commissioning

71
- Minimum Equipment Needed for Welding Task
  73
  - General
    73
  - MIG/MAG Gas-Cooled Welding
    73
  - MIG/MAG Water-Cooled Welding
    73
  - MIG/MAG Automated Welding
    73
  - CMT Manual Welding
    73
  - CMT Automated Welding
    74
  - CMT Advanced Welding
    74
  - TIG DC Welding
    74
  - Manual Metal Arc Welding
    74
- Before Installation and Commissioning
  75
  - Safety
    75
  - Proper Use
    75
  - Setup Regulations
    75
  - Mains Connection
    75
- Connecting up the Mains Cable on US Power Sources
  77
  - General
    77
  - Stipulated Mains Cables and Strain-Relief Devices
    77
  - Safety
    77
  - Connecting the Mains Cable
    77
  - Replacing the Strain-Relief Device
    79
- Start-Up
  80
  - Safety
    80
  - Remarks on the Cooling Unit
    80
  - Information on System Components
    80
  - Overview
    81
- Commissioning the TPS 2700
  82
  - General
    82
  - Recommendation for Water-Cooled Applications
    82
  - Connecting the Gas Cylinder
    82
  - Establishing a Ground (Earth) Connection
    83
  - Connecting the Welding Torch
    83
  - Inserting/Replacing Feed Rollers
    84
  - Inserting the Wirespool
    84
  - Inserting the Basket-Type Spool
    85
  - Feeding in the Wire Electrode
    86
  - Setting the Contact Pressure
    87
  - Adjusting the Brake
    87
  - Design of the Brake
    88
- Commissioning the TS 4000 / 5000, TPS 3200 / 4000 / 5000, TIME 5000 Digital
  89
- Commissioning the CMT4000 Advanced
  93
Welding

95
- MIG/MAG Modes
  97
  - General
    97
  - Symbols and Their Explanations
    97
  - 2-Step Mode
    98
  - Special 4-Step Mode
    99
  - Spot Welding
    99
- MIG/MAG Welding
  100
  - Safety
    100
  - General Tasks before MIG/MAG Welding
    100
  - Overview
    100
- MIG/MAG Synergic Welding
  101
  - General
    101
  - Corrections During Welding
    102
  - Adjusting Parameters for Correction
    103
  - Remarks on the Standard Control Panel
    103
- MIG/MAG Standard Manual Welding
  104
  - General
    104
  - Available Parameters
    104
  - Corrections During Welding
    105
  - Adjusting Parameters for Correction
    106
- CMT Welding
  107
  - General
    107
  - Corrections During Welding
    108
  - Adjusting Parameters for Correction
    110
- Special Functions and Options
  111
  - Arc Break Watchdog Function
    111
  - Ignition Time-Out Function
    111
  - Spatter-Free Ignition Option
    111
  - Synchropulse Option
    112
- Robot Welding
  114
  - Prerequisite
    114
  - General
    114
  - Special 2-Step Mode for Robot Interface
    114
  - Wire-Stick Control Function
    115
  - Changing the Welding Process During CMT Advanced Welding
    115
- TIG Welding
  116
  - Safety
    116
  - Prerequisite
    116
  - Preparation
    116
  - TIG Welding
    117
  - Igniting the Arc
    117
  - Finishing Welding
    118
  - TIG Comfort Stop Option
    118
  - TIG Welding with TIG Comfort Stop
    119
- MMA Welding
  121
  - Safety
    121
  - Prerequisite
    121
  - Preparation
    121
  - Manual Metal Arc Welding
    122
  - Corrections During Welding
    122
  - Adjusting Parameters for Correction
    123
  - Hotstart Function
    123
  - Softstart Function
    123
  - Anti-Stick Function
    124
- Job Mode
  125
  - General
    125
  - Prerequisites
    125
  - Restrictions
    125
  - Job Mode Displays on the Left-Hand Digital Display
    125
  - Selecting Job Mode as the Process
    125
  - Creating a Job
    126
  - Retrieving a Job
    127
  - Copying/Overwriting a Job
    128
  - Deleting a Job
    129
Setup Settings

131
Troubleshooting and Maintenance

173
- Troubleshooting
  175
  - General
    175
  - Safety
    175
  - Displayed Service Codes
    175
  - Power Source - Troubleshooting
    183
- Care, Maintenance and Disposal
  187
  - General
    187
  - Safety
    187
  - At Every Start-Up
    187
  - Every 2 Months
    187
  - Every 6 Months
    187
  - Disposal
    187
Appendix

189
- Technical Data
  191
  - Special Voltages
    191
  - Tps 2700
    191
  - Tps 2700 MV
    192
  - Tps 3200
    193
  - Tps 3200 MV
    194
  - Tps 3200 460 V Ac
    195
  - Ts/Tps 4000
    196
  - Ts/Tps 4000 MV
    197
  - Ts/Tps 5000
    198
  - Ts/Tps 5000 MV
    199
  - Technical Data - US Devices
    200
  - Technical Data - Alu Edition, Crni Edition, Yard Edition and CMT Variants
    200
  - TIME 5000 Digital
    200
  - CMT 4000 Advanced
    201
  - CMT 4000 Advanced MV
    202
- Welding Program Databases
  204
  - Explanation of Symbols
    204
  - Setting up a Welding Program Database - Example
    204
- Terms and Abbreviations Used
  205
  - General
    205
  - Terms and Abbreviations a - C
    205
  - Terms and Abbreviations D - F
    205
  - Terms and Abbreviations G - I
    206
  - Terms and Abbreviations J - R
    207
  - Terms and Abbreviations S
    207
  - Terms and Abbreviations T - 2Nd
    208

Fronius TransPuls Synergic 4000 Operating Instructions & Spare Parts (212 pages)

MIG/MAG Power source

Brand: Fronius | Category: AC Power Distribution | Size: 27.06 MB

Table of Contents
5
Safety Rules
11
- Explanation of Safety Symbols
  11
- General
  11
- Intended Purpose
  12
- Environmental Conditions
  12
- Obligations of the Operator
  12
- Obligations of Personnel
  13
- Mains Connection
  13
- Protecting Yourself and Others
  13
- Noise Emission Values
  14
- Danger from Toxic Gases and Vapours
  14
- Danger from Flying Sparks
  15
- Risks from Mains Current and Welding Current
  15
- Meandering Welding Currents
  17
- EMC Device Classifications
  17
- EMC Measures
  17
- EMF Measures
  18
- Specific Hazards
  18
- Danger from Shielding Gas Cylinders
  20
- Safety Measures at the Installation Location and During Transport
  20
- Safety Measures in Normal Operation
  21
- Maintenance and Repair
  22
- Safety Inspection
  22
- Disposal
  22
- Safety Symbols
  22
- Data Protection
  23
- Copyright
  23
General Information

25
- General
  27
  - Device Concept
    27
  - Functional Principle
    27
  - Application Areas
    27
  - Warning Notices on the Device
    27
- Special Versions
  29
  - General
    29
  - Alu Edition
    29
  - Crni Edition
    29
  - CMT Variants
    29
  - CMT 4000 Advanced
    29
  - TIME 5000 Digital
    30
  - Yard Edition
    30
  - Steel Edition
    30
- System Components
  31
  - General
    31
  - Overview
    31
Control Elements and Connections

33
Installation and Commissioning

73
- Minimum Equipment Needed for Welding Task
  75
  - General
    75
  - MIG/MAG Gas-Cooled Welding
    75
  - MIG/MAG Water-Cooled Welding
    75
  - MIG/MAG Automated Welding
    75
  - CMT Manual Welding
    75
  - CMT Automated Welding
    76
  - CMT Advanced Welding
    76
  - TIG DC Welding
    76
  - Manual Metal Arc Welding
    76
- Before Installation and Commissioning
  77
  - Safety
    77
  - Proper Use
    77
  - Setup Regulations
    77
  - Mains Connection
    77
- Connecting up the Mains Cable on US Power Sources
  78
  - General
    78
  - Stipulated Mains Cables and Strain-Relief Devices
    78
  - Safety
    78
  - Connecting the Mains Cable
    78
  - Replacing the Strain-Relief Device
    79
- Start-Up
  81
  - Safety
    81
  - Remarks on the Cooling Unit
    81
  - Information on System Components
    81
  - Overview
    81
- Commissioning the TPS 2700
  82
  - General
    82
  - Recommendation for Water-Cooled Applications
    82
  - Connecting the Gas Cylinder
    82
  - Establishing a Ground (Earth) Connection
    83
  - Connecting the Welding Torch
    83
  - Inserting/Replacing Feed Rollers
    83
  - Inserting the Wirespool
    84
  - Inserting the Basket-Type Spool
    84
  - Feeding in the Wire Electrode
    85
  - Setting the Contact Pressure
    86
  - Adjusting the Brake
    86
  - Design of the Brake
    87
- Commissioning the TS 4000 / 5000, TPS 3200 / 4000 / 5000, TIME 5000 Digital
  88
- Commissioning the CMT4000 Advanced
  92
Welding

95
- MIG/MAG Modes
  97
  - General
    97
  - Symbols and Their Explanations
    97
  - 2-Step Mode
    98
  - Special 4-Step Mode
    99
  - Spot Welding
    99
- MIG/MAG Welding
  100
  - Safety
    100
  - General Tasks before MIG/MAG Welding
    100
  - Overview
    100
- MIG/MAG Synergic Welding
  101
  - General
    101
  - Corrections During Welding
    102
  - Adjusting Parameters for Correction
    102
  - Remarks on the Standard Control Panel
    102
- MIG/MAG Standard Manual Welding
  103
  - General
    103
  - Available Parameters
    103
  - Corrections During Welding
    104
  - Adjusting Parameters for Correction
    104
- CMT Welding
  105
  - General
    105
  - Corrections During Welding
    106
  - Adjusting Parameters for Correction
    108
- Special Functions and Options
  109
  - Arc Break Watchdog Function
    109
  - Ignition Time-Out Function
    109
  - Spatter-Free Ignition Option
    109
  - Synchropulse Option
    110
- Robot Welding
  112
  - Prerequisite
    112
  - General
    112
  - Special 2-Step Mode for Robot Interface
    112
  - Wire-Stick Control Function
    113
  - Changing the Welding Process During CMT Advanced Welding
    113
- TIG Welding
  114
  - Safety
    114
  - Prerequisite
    114
  - Preparation
    114
  - Igniting the Arc
    115
  - Finishing Welding
    116
  - TIG Comfort Stop Option
    116
  - TIG Welding with TIG Comfort Stop
    118
- MMA Welding
  119
  - Safety
    119
  - Prerequisite
    119
  - Preparation
    119
  - Manual Metal Arc Welding
    119
  - Corrections During Welding
    120
  - Adjusting Parameters for Correction
    120
  - Hotstart Function
    120
  - Softstart Function
    121
  - Anti-Stick Function
    121
- Job Mode
  122
  - General
    122
  - Prerequisites
    122
  - Restrictions
    122
  - Job Mode Displays on the Left-Hand Digital Display
    122
  - Selecting Job Mode as the Process
    122
  - Creating a Job
    122
  - Retrieving a Job
    123
  - Copying/Overwriting a Job
    124
  - Deleting a Job
    125
Setup Settings

127
Troubleshooting and Maintenance

165
- Troubleshooting
  167
  - General
    167
  - Safety
    167
  - Displayed Service Codes
    167
  - Power Source - Troubleshooting
    175
- Care, Maintenance and Disposal
  179
  - General
    179
  - Safety
    179
  - At Every Start-Up
    179
  - Every 2 Months
    179
  - Every 6 Months
    179
  - Disposal
    179
Appendix

181
- Technical Data
  183
  - Special Voltages
    183
  - Tps 2700
    183
  - Tps 2700 MV
    184
  - Tps 3200
    185
  - Tps 3200 MV
    186
  - Tps 3200 460Vac
    187
  - Ts/Tps 4000
    188
  - Ts/Tps 4000 MV
    189
  - Ts/Tps 5000
    189
  - Ts/Tps 5000 MV
    190
  - Technical Data - US Devices
    191
  - Technical Data - Alu Edition, Crni Edition, Yard Edition and CMT Variants
    191
  - TIME 5000 Digital
    191
  - CMT 4000 Advanced
    192
  - CMT 4000 Advanced MV
    193
- Welding Program Databases
  195
  - Explanation of Symbols
    195
  - Setting up a Welding Program Database - Example
    195
- Terms and Abbreviations Used
  196
  - General
    196
  - Terms and Abbreviations a - C
    196
  - Terms and Abbreviations D - F
    196
  - Terms and Abbreviations G - I
    197
  - Terms and Abbreviations J - R
    197
  - Terms and Abbreviations S
    198
  - Terms and Abbreviations T - 2Nd
    198
Spare Parts List

201

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Fronius TransPuls Synergic 4000 Manuals

Fronius TransPuls Synergic 4000 Operating Instructions Manual (212 pages)

Table of Contents

General Information

Control Elements and Connections

Installation and Commissioning

Welding

Setup Settings

Troubleshooting and Maintenance

Appendix