Culligan MARK 89 Installation And Operating Instructions Manual
Culligan MARK 89 Installation And Operating Instructions Manual

Culligan MARK 89 Installation And Operating Instructions Manual

Culligan mark 89/ 812 automatic water conditioner
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CULLIGAN
MARK 89 AND 812
AUTOMATIC
WATER CONDITIONER
©2000 Culligan International Company
®
Cat. No. 01882324
Rev. A 12/7/00
DCO#1809
Installation
and
Operating
Instructions
Printed in USA

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Summary of Contents for Culligan MARK 89

  • Page 1 Cat. No. 01882324 Rev. A 12/7/00 DCO#1809 Installation Operating Instructions CULLIGAN ® MARK 89 AND 812 AUTOMATIC WATER CONDITIONER ©2000 Culligan International Company Printed in USA...
  • Page 2 We encourage Culligan users to learn about Culligan products, but we believe that product knowledge is best obtained by consulting with your Culligan dealer. Untrained individuals who use this manual assume the risk of any resulting property damage or personal injury.
  • Page 3: Table Of Contents

    Installation Operating Instructions CULLIGAN ® MARK 89 AND 812 AUTOMATIC WATER CONDITIONER Table of Contents Page Introduction ............... 2 Specifications ............3 Preparation ............... 4 Installation ..............6 Settings ..............10 Start-Up Procedure ..........16 Appendix A - Sanitizing Instructions ....... 17 Wiring Schematic .............
  • Page 4: Introduction

    Introduction The Culligan Mark 89 and 812 water softeners are tested and validated by WQA to ANSI/NSF ® Standard 44 for the effective reduction of calcium and magnesium (hardness) along with barium and Radium 226/228*. SAFE PRACTICES Throughout this manual there are paragraphs set off by special headings.
  • Page 5: Specifications

    Specifications Culligan Mark 89 and 812 Water Conditioners with Automatic Time Clock or Soft-Minder Meter ® ® 89 Model 812 Model Control Valve 5-cycle, Reinforced Thermoplastic 5-cycle, Reinforced Thermoplastic Overall Conditioner Height 51 in 51 in 1 29.5 cm 1 29.5 cm...
  • Page 6: Preparation

    Pressure - If pressure exceeds 125 psi (860 kPa), install a pressure reducing valve (see materials checklist). On private water systems, make sure the minimum pressure (the pressure at which the pump starts) is greater than 20 psi (140 kPa). Adjust the pressure switch if necessary. CULLIGAN MARK 89 AND 812 WATER CONDITIONER ®...
  • Page 7 CAUTION: The use of a pressure reducing valve may limit the flow of water in the household. Temperature - Do not install the unit where it might freeze, or next to a water heater or furnace or in direct sunlight. LOCATION Space requirements - Allow 6-12 inches (15-30 cm) behind the unit for plumbing and drain lines and 4 feet (1.3 metres) above for service access and filling the salt container.
  • Page 8: Installation

    NOTICE: The Soft-Minder meter cannot be used with the sweat adaptors. ® CAUTION: Close the inlet supply line and relieve system pressure before cutting into the plumbing! Flooding could result! FIG. 1 CULLIGAN MARK 89 AND 812 WATER CONDITIONER ®...
  • Page 9 FIG. 3 FIG. 2 CAUTION: When making sweat connections, remove all plastic and rubber components which contact brass or copper. Damage to these components may result otherwise. BYPASS VALVE INSTALLATION - TIME CLOCK UNITS ONLY The bypass valve connects directly to the backplate of the valve with a pair of screws (Fig. 3). To facilitate this connection, remove the plate by pulling up on the u-clip on the back of the valve.
  • Page 10 Fill the salt storage container with water until the level reaches about 1 inch above the salt support plate. Pour salt into the container. Fill to within a few inches of the top. FIG. 6 FIG. 7 CULLIGAN MARK 89 AND 812 WATER CONDITIONER ®...
  • Page 11 SOFT-MINDER METER CONNECTION ® To connect the meter leads, refer to the instructions listed below and the wiring schematic. • Remove the timer face plate & set it aside. • Remove the two screws holding the timer cover. Set the timer cover aside. •...
  • Page 12: Settings

    Settings The Mark 89 and 812 Water Conditioners are designed to perform efficiently on a wide range of water supplies. Before the unit can be recharged and put into service, several settings must be made. BACKWASH Backwash, the first step in the recharge cycle, expands and loosens the resin bed, and flushes away accumulated turbidity.
  • Page 13: Mark 89 Water Conditioner Salt Dosage

    TIME CLOCK SETTINGS To set the Mark 89 and 812 water conditioner for optimal performance, determine the hardness of the water along with the number of people in the household. Refer to Table 2. Locate the row corresponding to the number of people in the home and move across to the appropriate hardness column.
  • Page 14: Mark 812 Water Conditioner Salt Dosage

    2 (refer to Fig. 9 and Table 3). SOFT-MINDER METERING DEVICE The Mark 89 and 812 Soft-Minder water conditioners are equipped with water meter which regenerates based upon the water consumption patterns of the household. TABLE 3 — RECHARGE FREQUENCY No.
  • Page 15: Gallons Setting

    When ten gallons has passed, the amber light will light up. This will help determine if the meter is properly measuring the gallons count. TABLE 4A — MARK 89 (0.7FT ) GALLON CAPACITIES TO SIGNAL (RESERVE) TOTAL WATER HARDNESS IN GRAINS PER GALLON (mg/l)
  • Page 16 In this case refer to the correct Table 7 column for the salt dosage and brine tank size being used, and adjust the "A" dimension accordingly. TEST SW-1 FIG. 11 FIG. 10 CULLIGAN MARK 89 AND 812 WATER CONDITIONER ®...
  • Page 17 TABLE 5 — REGENERATION SCHEDULE CAPACITY SWITCH POSITION (GALS.) 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 FIG. 12 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000 3100 TABLE 6 - "A" DIMENSION CHART 160 lb. Brine Tank 250 lb.
  • Page 18: Start-Up Procedure

    Advise the customer to periodically check and replenish the salt supply. Clean up the unit and the installation site, removing any soldering or pipe threading residues from the equipment with a damp towel. CULLIGAN MARK 89 AND 812 WATER CONDITIONER ®...
  • Page 19: Appendix A - Sanitizing Instructions

    ® WARNING: HAZARD FROM TOXIC FUMES! CHLORINE BLEACH AND COMMON IRON CONTROL CHEMICALS MAY GENERATE TOXIC FUMES WHEN MIXED. • IF THE UNIT USES CULLIGAN SOFNER-GARD CHEMICAL OR OTHER COMPOUNDS ® ™ CONTAINING SODIUM HYDROSULFITE OR SODIUM BISULFITE, OR ANY OTHER REDUCING AGENT, DISCONNECT THE DEVICE AND MANUALLY REGENERATE THE UNIT BEFORE SANITIZING.
  • Page 20: Wiring Schematic

    Wiring Schematic CULLIGAN MARK 89 AND 812 WATER CONDITIONER ®...
  • Page 21 WIRING SCHEMATIC...
  • Page 22 Control Valve CULLIGAN MARK 89 AND 812 WATER CONDITIONER ®...
  • Page 23: Control Valve Parts List

    Control Valve Parts List CONTROL VALVE PARTS LIST...
  • Page 24 Cover, 9" 01-0019-47 Cover, 12" 00-4445-85 Crush Pad, 9" 00-4445-46 Crush Pad, 12" 00-4419-97 Gasket, Ring, 9" 00-4446-45 Gasket, Ring, 12" 00-4445-83 Well, 9" 00-4446-44 Well, 12" 00-2202-36 Liner, 9" 00-2202-22 Liner, 12" CULLIGAN MARK 89 AND 812 WATER CONDITIONER ®...
  • Page 25 Salt Storage Tank Parts List Item Part No. Description — 00-4413-90 Brine System, 160 lb. Replacement — 00-4418-86 Brine System, 250 lb. Replacement — 00-4418-87 Brine System, 375 lb. Replacement †1 01-0048-70 Gold Band 00-3039-93 Cover with Band, 250 lb. (114 kg) 00-4010-42 Cover with Band, 160 lb.
  • Page 26 Connector Spacer, Brine Valve Chamber (Canadian) 00-4463-88 Screw, St. Steel, Brine Valve Chamber (US) 00-4463-89 Nut, St. Steel, Brine Valve Chamber (US) * Not Illustrated † Replace with 00-3045-15 and relocate spacer ‡ Recommended Spare Parts CULLIGAN MARK 89 AND 812 WATER CONDITIONER ®...
  • Page 27: Timer & Parts List

    Part No. Description Item Part No. Description 00-4409-40 Pointer, Time of day 00-4429-21 Mark 89/812 Timer Replacement 00-4482-57 Screw, #4-24 x 0.625" Phil. 01-0013-85 Dial, Time of day 00-4031-54 Screw, #4-24 x 0.312" Oval Hd. 01-0013-84 Wheel, Time of Regeneration...

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Mark 812

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