TATA Motors Xenon Owner's Manual & Service Book
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TATA Motors Xenon Owner's Manual & Service Book

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Ofrecido por www.electromanuales.com
Owner's Manual & Service Book
This owner's manual should be considered as a permanent part of the vehicle and must remain with the vehicle.
Edition :
TA T T T T T A A A A A XENON
TA
TA
XENON
XENON
XENON
TA
TA
XENON
Mumbai
Pune

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Do you have a question about the Xenon and is the answer not in the manual?

Questions and answers

Vincent
February 2, 2025

Only start with quick start all the time

0
1 comments:
Mr. Anderson
February 10, 2025

The TATA Motors Xenon may only start with a quick start due to issues related to the immobilizer, BCM (Body Control Module), or ECU (Engine Control Unit). Possible causes include:

1. Immobilizer and BCM Issues – If the IMMO/BCM and ECU are not correctly coded to the vehicle, the immobilizer may prevent normal starting.
2. ECU/PCM Relay Circuit Fault – The P0685-13 fault code suggests an issue with the ECU/PCM power relay control circuit. Even if the relay shows battery voltage, it may fail under load conditions.
3. Secret Code Immobilizer System – The vehicle may remain in an immobilized state if the correct procedure is not followed to re-enter the secret code.

These factors can cause the vehicle to rely on a quick start rather than a normal ignition sequence.

This answer is automatically generated

0
Hussain
March 14, 2025

I have engine ,anti skid lights on why how to solve

0

Related Manuals for TATA Motors Xenon

Summary of Contents for TATA Motors Xenon

  • Page 1 Ofrecido por www.electromanuales.com TA T T T T T A A A A A XENON XENON XENON XENON XENON Owner's Manual & Service Book This owner’s manual should be considered as a permanent part of the vehicle and must remain with the vehicle.
  • Page 2  form without written permission from TATA MOTORS. The information and specifications given in this book are valid as on the date of printing. TATA MOTORS  Limited reserves the right to make changes in design and specifications and/or to make additions to or improvements in this product without obligation to install them on products previously sold.
  • Page 3 Ofrecido por www.electromanuales.com Foreword DEAR CUSTOMER, We are pleased to hand over to you a TATA XENON vehicle manufactured by TATA MOTORS where quality is the watchword and major attention is paid even to minor details at all stages of manufacture.

  • Page 4: Table Of Contents

    Getting Started Know your Xenon Key & Door Lock Warranty - Terms & Condition Environmental Care Child Lock Xenon At A Glance Seats, Seat Adjustments & Seat Belts Steering Wheel Adjustment Driving Controls Instrument Cluster Driving Steering Lock and Ignition Switch...
  • Page 5 Ofrecido por www.electromanuales.com Contents Towing The Vehicle Windshield Washer & Tyre Routine Service Repair of Tyre / Tube Preliminary Trouble Shooting Tyre Rotation Wheel Alignment, Balancing & Catalytic Electrical Maintenance Converter Maintenance Fuses & Relays Battery Bulb Specification Important Technical Information Bulb Replacement Fuel, Lubricants &...

  • Page 6: Know Your Xenon

    TATA XENON is a versatile vehicle. It incorporates efficiency and safety. well known and proven features of Tata Motors precision and advanced technology.
  • Page 7 Ofrecido por www.electromanuales.com Know Your Xenon Other features like vacuum assisted independent hydraulic brakes on front and rear wheels through tandem master cylinder and tandem booster. Also ventilated front brake discs with twin port calipers provides better braking efficiency and greater safety.

  • Page 8: Warranty - Terms & Condition

    Ofrecido por www.electromanuales.com Know Your Xenon WARRANTY - TERMS & CONDITIONS WE WARRANT each TATA XENON shall be co-terminus with this in accordance with our standard vehicles & parts thereof manufactured original warranty. repair procedure, or by any person by us to be free from defect in material other than our sales or service 3.
  • Page 9 Ofrecido por www.electromanuales.com Know Your Xenon WARRANTY - TERMS & CONDITIONS storage of the vehicle. This warranty racing or participation in any other 10. Any claim arising from this warranty shall not apply to normal competitive sports. This warranty shall be recognised only if it is maintenance services viz.

  • Page 10: Environmental Care

    Ofrecido por www.electromanuales.com Know Your Xenon ENVIRONMENTAL CARE Driving TATA MOTORS is committed to revving of the engine. Also avoid frequent stopping producing vehicles using • Avoid frequent and rapid restarting, if uncalled for. environmentally sustainable acceleration. • technologies. A number of It is not necessary to rev the •...
  • Page 11 Ofrecido por www.electromanuales.com Know Your Xenon ENVIRONMENTAL CARE • Ensure that fuel filters, oil filter While carrying out servicing or etc. replaced repairs, you should pay keen recommended intervals. attention to components given • Do not pour used oils or below which affect emission.

  • Page 12: Xenon At A Glance

    Ofrecido por www.electromanuales.com Xenon At a Glance DRIVING CONTROLS DRIVING CONTROLS Air Vents Instrument Cluster Steering Wheel Side Air Vents Horn Pad Accelerator Pedal Brake Pedal Clutch Pedal Music System 10. Ash Tray 11. Parking Brake 12. Power Window Switches 13.

  • Page 13: Instrument Cluster

    Ofrecido por www.electromanuales.com Xenon At a Glance INSTRUMENT CLUSTER INSTRUMENT CLUSTER...
  • Page 14 Ofrecido por www.electromanuales.com Xenon At a Glance INSTRUMENT CLUSTER 1. Front Fog Lamp Indicator (Green) 15. Brake Fluid Level Check/Parking Brake Indicator (Red) 2. ‘Check Engine’ Indicator (Red) 16. Seat Belt Indicator (Red) 3. Door Open Indicator (Red) 17. Trip Odometer 4.
  • Page 15 Ofrecido por www.electromanuales.com Xenon At a Glance INSTRUMENT CLUSTER Front Fog Lamp switch in 2H mode both 4H and 4L Door Open Warning: Indicator (Provision): indicator light on instrument panel Prior to driving ensure that all the This symbol (Green coloured) lights should glow for a few seconds only doors are properly closed.
  • Page 16 Ofrecido por www.electromanuales.com Xenon At a Glance INSTRUMENT CLUSTER cluster flashes along with external Battery Indicator: It also lights up when brake fluid  indicator lights as selected. level is low. Symbol lights up when the ‘IGN’ is When ignition key is turned to ...
  • Page 17 Ofrecido por www.electromanuales.com Xenon At a Glance INSTRUMENT CLUSTER Odometer, Trip meter and The ‘MODE’ knob is used to select The panel illumination intensity Illumination intensity control on one of the Trip meter A, Trip meter varies among preset levels as...
  • Page 18 Ofrecido por www.electromanuales.com Xenon At a Glance INSTRUMENT CLUSTER Hazard Warning: Low Fuel Indicator: NOTICE (Amber/Orange) : If lights do not blink or blink rapidly, it is an indication of It comes on when fuel level reaches problem in the blinker electrical...
  • Page 19 Ofrecido por www.electromanuales.com Xenon At a Glance INSTRUMENT CLUSTER Temperature Gauge: RPM Meter: The gauge indicates the temperature of the engine The meter indicates engine speed in revolutions per coolant. The red zone at ‘H’ indicates temperature minute (rpm) Change gears at appropriate engine rpm higher than the normal.

  • Page 20: Steering Lock And Ignition Switch

    Ofrecido por www.electromanuales.com Xenon At a Glance STEERING LOCK AND IGNITION SWITCH Steering Lock and Ignition LOCK: NOTICE Switch: You can insert or remove the key Do not crank the engine more only in this position. The steering Key of ignition switch is common than 10 secs.

  • Page 21: Combi Switch

    Ofrecido por www.electromanuales.com Xenon At a Glance COMBI SWITCH...
  • Page 22 Ofrecido por www.electromanuales.com Xenon At a Glance COMBI SWITCH WIPER CONTROL SWITCH LEVER - LEFT LIGHTS CONTROL SWITCH LEVER - RIGHT Selector Selector The selector Knob is used for the Operation of Rotate selector knob to set delay timing for Front &...
  • Page 23 Ofrecido por www.electromanuales.com Xenon At a Glance COMBI SWITCH FRONT FOG LAMP SELECTOR REAR FOG LAMP SELECTOR CAUTION SWITCH: SWITCH: If the lights do not blink or blink Rotate the Selector switch clock Rotate the switch anti-clock wise rapidly, it is an indication of a wise to switch on the front for lamp.

  • Page 24: Head Lamp Levelling

    Ofrecido por www.electromanuales.com Xenon At a Glance HEAD LAMP LEVELING SWITCH Head Lamp Leveling Switch: NOTICE A motorized head lamp leveling Since the leveling switch takes arrangement with the setting knob care of headlamp focus pattern at the dash board is provided on under different load conditions;...

  • Page 25: Transfer Case Switch

    Ofrecido por www.electromanuales.com Xenon At a Glance TRANSFER CASE SWITCH Electrical Demisting Shifting from 2H to 4H or 4H to Switch (If fitted) : Rear window & Outer Rear view Shifting can be done up to speeds Mirrors are provided with electrical 65 kmph (40mph).

  • Page 26: Music System, Analog Clock & Antenna

    Ofrecido por www.electromanuales.com Xenon At a Glance MUSIC SYSTEM, CLOCK & ANTENNA Music System (If fitted) : Analog Clock: A provision has been made on all models for fitment of a music system on the facia & for the installation of speakers is made on all doors.

  • Page 27: Heating, Ventilation & Air Conditioning

    Ofrecido por www.electromanuales.com Xenon At a Glance HEATING, VENTILATION & AIR CONDITIONING (HVAC) AIR FLOW PATTERN Central Air vents ( Towards Face) Demisting vents Demisting vents (Towards Windscreen) (Towards Windscreen) Side Air Side Air vents vents Towards Towards foot Board...
  • Page 28 Ofrecido por www.electromanuales.com Xenon At a Glance HEATING, VENTILATION & AIR CONDITIONING (HVAC) regulated to any one of the C. Air Direction Control Knob : A. Temperature-Control Knob : following speeds by operating the The air flow can be changed by...
  • Page 29 Ofrecido por www.electromanuales.com Xenon At a Glance HEATING, VENTILATION & AIR CONDITIONING (HVAC) D. A. C. ON / OFF Switch : In A.C. version, air circulation NOTICE The A.C. can be switched ‘ON’ by mode can be selected by The A.C. can be switched ‘ON’...
  • Page 30 Ofrecido por www.electromanuales.com Xenon At a Glance HEATING, VENTILATION & AIR CONDITIONING (HVAC) Quick Cooling : passed on the windshield glass. Normal Heating : The position of control knobs Switch ‘ON’ the A.C. and keep the (For vehicles fitted with HVAC &...
  • Page 31 Ofrecido por www.electromanuales.com Xenon At a Glance HEATING, VENTILATION & AIR CONDITIONING (HVAC) Defrosting : Ventilator : NOTICE (For vehicles fitted with HVAC unit The air flow can be adjusted Refrigerant charged in the air & HD) continuously with the rotary control...

  • Page 32: Grab Handle & Cigarette Lighter

    Ofrecido por www.electromanuales.com Xenon At a Glance GRAB HANDLE & CIGARETTE LIGHTER Roof Grab Handle : These are provided on all seats except driver seat. This helps in comfortable positioning passengers during journey. NOTICE Do not insert any other part or accessory in cigarette lighter slot.

  • Page 33: Lamps

    Ofrecido por www.electromanuales.com Xenon At a Glance LAMPS Fog Lamp : Head Lamp: Tail Lamp: Head lamps are clear lens type tail lamp assembly Front and rear fog lamps are having multi focal reflector and are incorporates the following provided for your convenience...
  • Page 34 Ofrecido por www.electromanuales.com Xenon At a Glance LAMPS High Mounted Stop Lamp: Door Lamp : High mounted stop lamp is These are provided on the inner provided on the tail gate, and it side of the front and rear doors to...
  • Page 35 Ofrecido por www.electromanuales.com Xenon At a Glance LAMPS Front interior light with reading are opened. When the door is lamps: closed, the lamp will not go ‘OFF’ immediately, but remain ‘ON’ for Interior roof lighting and reading 5-8 sec. This helps settling in the...

  • Page 36: Sun Visor & Mirrors

    Ofrecido por www.electromanuales.com Xenon At a Glance SUN VISOR & MIRRORS Sun visors: A Vanity Mirror has been provided on the back of the Co-driver’s Two adjustable sun visors are sunvisor. provided inside the cab above the windshield to prevent sun glare.

  • Page 37: Rear View Mirror

    Ofrecido por www.electromanuales.com Xenon At a Glance REAR VIEW MIRRORS Inner Rear View Mirror: Outer Rear View Mirror: Antiglare Mirror - The antiglare Motorised Rear View Mirrors are mirror is fitted inside the cab. fitted on both front doors and can...

  • Page 38: Glove Box, Cup Holder & Utility Pockets

    Ofrecido por www.electromanuales.com Xenon At a Glance GLOVE BOX, CUP HOLDER & UTILITY POCKET Utility pocket/box: Utility pocket Glove Box: Cup holder , Coin holder and is provided to the door to keep The glove box is located on the Ash Tray : magazines/books etc.

  • Page 39: Window Glass Operations

    Ofrecido por www.electromanuales.com Xenon At a Glance WINDOW GLASS Power Windows : driver other occupants of the The windows glasses are electrically vehicle to ensure that the key is operated. Each door has a switch removed from the ignition lock that controls its window.

  • Page 40: Fuel Flap Opening

    Ofrecido por www.electromanuales.com Xenon At a Glance FUEL FLAP OPENING Fuel Tank Flap Opening: The fuel flap is located on the left rear side of the vehicle. The fuel flap can be opened by pulling the opening lever located at the right hand side of the driver seat.

  • Page 41: Gear Shift Lever & Parking Brake

    Ofrecido por www.electromanuales.com Xenon At a Glance GEAR SHIFT LEVER & PARKING BRAKE Parking Brake : parking brake indicator on the Gearshift Lever & Shifting instrument panel will go ‘OFF’ when Pattern: the parking brake lever is fully released. The gearshift lever is mounted on...

  • Page 42: Anti Theft / Immobiliser System

    Ofrecido por www.electromanuales.com Xenon At a Glance ANTI THEFT/ IMMOBILISER AND KEYLESS ENTRY SYSTEM Anti Theft/ Immobiliser and Immobilisation of vehicle & Keyless Entry System : continuous flashing of turn indicators, if theft is detected This system is essentially an anti- (Refer Armed Panic).
  • Page 43 Ofrecido por www.electromanuales.com Xenon At a Glance ANTI THEFT/ IMMOBILISER AND KEYLESS ENTRY SYSTEM (IF FITTED) Additional/ new remote can be DESCRIPTION OF MODES AND Gives single flash. Locks all added. Stolen remote can be USAGE OF "REMOTE" ARM doors. Gives delayed flash MODE: disabled.
  • Page 44 Ofrecido por www.electromanuales.com Xenon At a Glance ANTI THEFT / IMMOBILISER AND KEYLESS ENTRY SYSTEM (IF FITTED) UNLOCK/ DISARM MODE : ARMED PANIC MODE : As an additional security measure, the system has a Used to UNLOCK the vehicle In Armed Mode, if Theft is detected backup facility.
  • Page 45 Ofrecido por www.electromanuales.com Xenon At a Glance ANTI THEFT / IMMOBILISER AND KEYLESS ENTRY SYSTEM (IF FITTED) the vehicle cannot be driven. Press Press any button on the remote to unlock to disarm the vehicle. stop flashing. CAR SEEK : AUTO LOCK AND UNLOCK : It is used to find the vehicle.
  • Page 46 Ofrecido por www.electromanuales.com Xenon At a Glance ANTI THEFT / IMMOBILISER AND KEYLESS ENTRY SYSTEM (IF FITTED) EMERGENCY DISARMING 5. On successful completion of 8. The user must enter the 2 PROCEDURE : step 3, the system will come and 4...
  • Page 47 Ofrecido por www.electromanuales.com Xenon At a Glance ANTI THEFT / IMMOBILISER AND KEYLESS ENTRY SYSTEM (IF FITTED) 14. The vehicle can be cranked and 5. On successful learning of the armed panic - will hoot (if driven. remote, system gives single provided) &...
  • Page 48 Ofrecido por www.electromanuales.com Xenon At a Glance ANTI THEFT / IMMOBILISER AND KEYLESS ENTRY SYSTEM (IF FITTED) 7. The user has to enter the parking lights and start 15. If secret code entered twice is existing secret number. The procedure from step 2...
  • Page 49 Ofrecido por www.electromanuales.com Xenon At a Glance ANTI THEFT / IMMOBILISER AND KEYLESS ENTRY SYSTEM (IF FITTED) Remote - Battery Replacement Mode). Press UNLOCK button Battery Low Indication : on the User Remote and then (replace every year for normal use) 1 .

  • Page 50: Getting Started

    Ofrecido por www.electromanuales.com Getting Started KEYS & DOOR LOCK Keys: Front Doors (Driver & Co- Locking without a key from driver) inside: The key operates all locks and Ignition switch. Locking / unlocking doors with All the doors can also be locked or key from outside : unlocked independently from inside A code number is stamped on the...

  • Page 51: Child Lock

    Ofrecido por www.electromanuales.com Getting Started DOOR LOCK & CHILD LOCK Opening The Doors From Childproof Lock : Tail Gate Locking / Unlocking: Inside : Both the rear doors on dual cab To open the tail gate pull the swing model are provided with child proof handle outwards, and just by All doors can be opened from inside.

  • Page 52: Seats, Seat Adjustments & Seat Belts

    Ofrecido por www.electromanuales.com Getting Started SEAT, SEAT ADJUSTMENTS & SEAT BELTS Seats : 2. Moving the Seat Forward & Head Restraint : Backward: Bucket type seats are provided Adjustable head restraints are with a position lever, lumber To adjust the seat position, lift the provided for bucket seats in front.
  • Page 53 Ofrecido por www.electromanuales.com Getting Started SEAT BELTS Seat belt It is dangerous to put a belt Replace belt assembly if it has It is a mandatory requirement that around a child being carried been used in a severe impact. seat belts be used and correctly on occupants lap.
  • Page 54 Small Child & Pregnant Woman : so that it fits snugly, by grasping TATA MOTORS strongly urges that sash part of the belt and pulling it the driver and passengers in the gently towards your shoulder.
  • Page 55 If a child is too large for a child Pregnant Woman : the protection afforded to the restraint system, the child should TATA MOTORS recommends the wearer. sit in the seat and must be use of a seat-belt. Ask your doctor Care should be taken to avoid restrained using the vehicle’s seat-...

  • Page 56: Steering Wheel Adjustment

    Ofrecido por www.electromanuales.com Getting Started STEERING WHEEL ADJUSTMENT Steering Wheel Position Move the steering wheel up or WARNING Adjustment : down to the desired position. Belts should not be worn with Position the wheel in such a You can adjust the steering wheel straps twisted.

  • Page 57: Driving

    Ofrecido por www.electromanuales.com Driving CHECKS BEFORE DRIVING Before Driving, please ensure to 4. All switches & lamps are If the doors are not properly Check : (Refer maintenance working. closed you will get a audio Section ) warning/indicator light as soon 5.

  • Page 58: Safety Checks

    Ofrecido por www.electromanuales.com Driving SAFETY CHECKS Side Indicators / Hazard Windshield Washer : First Aid Kit : Warning : Always keep windshield glass First aid kit is provided in your Ensure that all side indicators/ vehicle. This is for use in case of clean to avoid any distraction in hazard warning lights are always minor injuries.
  • Page 59 Ofrecido por www.electromanuales.com Driving SAFETY CHECKS Seat Belt : Seat-belts are life saving equipment, use of seat-belts reduces the chance of injury and severity of injury in case of an accident. It is strongly recommended that all vehicle occupants should always wear seat-belts, while vehicle is in motion.

  • Page 60: Fuel Saving Tips

    Ofrecido por www.electromanuales.com Driving FUEL SAVING TIPS INSTRUCTIONS TO IMPROVE Always Maintain a Clean Fuel Economy Speeds : FUEL ECONOMY : Engine Air-Filter : Gear Speed (kmph) Your vehicle's fuel economy is The amount of air supplied will mainly dependent on your style of reduce due to clogged air-filter, driving.

  • Page 61: Starting, Stopping The Engine

    Ofrecido por www.electromanuales.com Driving STARTING, STOPPING THE ENGINE Starting The Engine : Running-in Period : Before starting Avoid rapid acceleration and prolonged high speed running of the engine while using the new vehicle for 1. Apply parking brake. the first 1500-1800 km of operation. 2.

  • Page 62: Gear Shifting

    Ofrecido por www.electromanuales.com Driving STARTING, STOPPING THE ENGINE Before shifting in to reverse gear bring your vehicle Gear Shifting : to a complete stop and depress the clutch pedal fully. Gear Change Speeds During Upshift : Do not shift into reverse gear with vehicle moving Vehicle Speed during up shift forward.
  • Page 63 Ofrecido por www.electromanuales.com Driving GEAR SHIFTING (4X4) 2H - Rear wheel drive but with same torque. This can cause wheel with good traction to 4H - Four wheel drive (High) slow down or stop while the wheel 4L - Four wheel drive (Low) which lost traction rotates with increased speed.
  • Page 64 Ofrecido por www.electromanuales.com Driving GEAR SHIFTING (4X4) 5. Shifting from 4L to 4H transmitted engine torque and Free Wheeling of Front Hub : vehicle speed remain the same as Stop the vehicle After shifting from 4H to 2H, for in 2H. However, when you shift to Press clutch pedal effecting free wheeling of front 4L mode, engine torque is...
  • Page 65 Ofrecido por www.electromanuales.com Driving GEAR SHIFTING (4X4) NOTICE WARNING Do not use 4H or 4L modes Four wheel drive facility is a continuously on dry and hard powerful tool which enables the surfaced road except for vehicle to traverse terrain which checking operation.

  • Page 66: Braking

    Brake booster : This assists the The brake lights may confuse the nearest TATA Motors authorized driver in braking with an other road users behind you. workshop. ergonomic pedal force on brake Use the engine to assist the brakes pedal;...

  • Page 67: Driving In Adverse Conditions

    Ofrecido por www.electromanuales.com Driving DRIVING IN ADVERSE CONDITIONS Driving Through Water : Tow the vehicle to a safe place. Check wiper blades for proper functioning. Take the vehicle to nearest AUTHORISED Workshop to check Avoid harsh braking and sharp for the entry of water into the turns.
  • Page 68 Ofrecido por www.electromanuales.com Driving DRIVING IN ADVERSE CONDITIONS Use side indicators for lane changing in the middle of the climb and allow the vehicle to move back change or turning. is not required. with the control of engine compression. Put on the hazard warning Changing gears in the middle of switch in cases of hazardous the climb can cause loss of...

  • Page 69: Incase Of Emergency

    Ofrecido por www.electromanuales.com Incase of Emergency JACK LOCATION, WARNING TRIANGLE & FLAT TYRE REPLACEMENT 2) Place the triangle on the road Advance Warning Triangle : behind the vehicle. 3) The triangle must be at least 50 meters behind the vehicle in the same lane of traffic.
  • Page 70 Ofrecido por www.electromanuales.com Incase of Emergency JACKING POINTS, FLAT TYRES REPLACEMENT 8) Remove wheel cover (if fitted) 3) Take out ‘Tool kit & Jack’ from and loosen the wheel nuts of flat vehicle which is kept at the rear tyre (Do not remove the nuts at of the cab below the rear this stage).

  • Page 71: Spare Wheel

    Ofrecido por www.electromanuales.com Incase of Emergency SPARE WHEEL Spare Wheel Carrier Removal vehicle. e. Remove the holder 10) Remove wheel-mounting nuts and take out flat tyre. and Fitment Procedure Removal bracket from the wheel rim, by of Wheel : lowering it and taking it out. 11) Roll the spare wheel into position and align the holes in a.

  • Page 72: Limp Home Mode

    Ofrecido por www.electromanuales.com Incase of Emergency SPARE WHEEL & LIMP HOME MODE Fitment of Wheel : locating bolt goes into one of Limp Home Mode : the holes on the wheel rim. a. Place the spare wheel beneath When water gets accumulated in f.

  • Page 73: Starting The Engine With Jump Leads

    Ofrecido por www.electromanuales.com Incase of Emergency STARTING THE ENGINE WITH JUMP LEADS Starting The Engine With Jump Make sure that the battery possible and as close to the Leads : providing the jump start has the starter motor. same voltage as the battery in Route the leads so they cannot The engine with a discharged your vehicle (12 V).

  • Page 74: Towing The Vehicle

    Ofrecido por www.electromanuales.com Incase of Emergency TOWING THE VEHICLE Towing the Vehicle : Front and Rear Tow Hook Location : For towing a vehicle, the best way is to use a towing operator. Alternatively use a rigid tow bar. Avoid using a flexible cable or rope as your vehicle may crash into the vehicle towing your car when it stops suddenly.

  • Page 75: Routine Service

    Ofrecido por www.electromanuales.com Incase of Emergency ROUTINE SERVICE Owner Maintenance : Be extremely careful to prevent WARNING injury to yourself and others and Maintenance Procedures : Routine Service : damage to your vehicle when using Performing maintenance work We highly recommend that these this manual for inspection and on a vehicle can be dangerous.

  • Page 76: Preliminary Trouble Shooting

    Ofrecido por www.electromanuales.com Preliminary Trouble Shooting ENGINE These tips are given for your guidance. Such preliminary jobs are to be carried out in an emergency. In normal cases the problems should be attended to in an authorised Tata workshop by following the repair procedures given in the Workshop Manual.
  • Page 77 Ofrecido por www.electromanuales.com Preliminary Trouble Shooting ENGINE PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN Electric fan not working Get defect rectified High delivery pressure in A.C. Get defect rectified refrigerant circuit Radiator fins clogged Clean it Radiator water passage clogged Get it rectified Thermostat defective Get it rectified...
  • Page 78 Ofrecido por www.electromanuales.com Preliminary Trouble Shooting CLUTCH & BRAKE PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN CLUTCH 1. Clutch slipping Improper pedal travel Adjust pedal travel Oil on clutch disc Clean or replace disc 2. Noisy clutch Pressure plate & diaphragm Contact Authorised Service spring rattling outlet...
  • Page 79 Ofrecido por www.electromanuales.com Preliminary Trouble Shooting BRAKES & STEERING PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN 2. Brake pulling to one side Oil on the brake lining Clean the brake lining One side shoe/pad worn Get the shoe/pad replaced Loose brake anchor plate Tighten the bolts One side brake pipe clogged...
  • Page 80 Ofrecido por www.electromanuales.com Preliminary Trouble Shooting ELECTRICAL & SUSPENSION PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN ELECTRICAL 1. Battery charge & engine oil Battery terminal loose or Check connections pressure lamp in cluster not disconnected operating when key is in 'IGN' Battery completely dead Get the battery properly position...
  • Page 81 Ofrecido por www.electromanuales.com Preliminary Trouble Shooting SUSPENSION PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN Wobbly wheel or tyre Replace wheel or tyre Defective tyre Replace tyre Hub play not proper Adjust hub play Brake grabbing Check and rectify Excessive braking Modify driving habit 2.

  • Page 82: Electrical Maintenance

    Ofrecido por www.electromanuales.com Electrical Maintenance FUSES & RELAYS 1. Fuse & Relay Box 2. Maxifuse Box Cabin Fuse Box Maxifuse Box...
  • Page 83 Ofrecido por www.electromanuales.com Electrical Maintenance FUSES & RELAYS...

  • Page 84: Bulb Specification

    Ofrecido por www.electromanuales.com Electrical Maintenance BULB SPECIFICATION Bulb Specification : DESCRIPTION LOCATION CAP TYPE SPECIFICATION Headlights (Halogen II4) Head lamp P43t 12V 60/55W Front direction indicator Front BAU 15s 12V 21W Side repeater indicator Side W2.1x9.5d 12V 21W Tail lamp rear direction indicator Rear BA15s 12V 21W...

  • Page 85: Bulb Replacement

    Ofrecido por www.electromanuales.com Electrical Maintenance BULB REPLACEMENT The headlamps are provided with Remove the locking clip to Halogen lamp and leveling device remove the main beam lamp with with single fitment for providing connector. straight ahead illumination of the Disconnect the lamp from the road for long distance or a dip beam connector and Replace with which illuminates the road...
  • Page 86 Ofrecido por www.electromanuales.com Electrical Maintenance BULB REPLACEMENT When replacing the headlamps Fog Lamps : bulb, handle it by gripping the cap. Front and Rear fog lamps can be Protect the glass from contacts remove by twisting the bulb holder. with your skin or hard object. If After replacement fix the holder you touch the glass, clean it with with the bulb.

  • Page 87: Vehicle Care

    Ofrecido por www.electromanuales.com Vehicle Care WASHING & CLEANING Use a soft bristle brush, sponge or Vehicle Care : solvents that remove the top layer soft cloth and rinse it frequently The Vehicle is subjected to many of the finish coat. Polish your while washing.
  • Page 88 Ofrecido por www.electromanuales.com Vehicle Care WASHING & CLEANING This will remove the haze that builds window wiper blades and lift them 1. There is a heavy accumulation up on the inside of windows. Use a off the glass. of dirt and mud especially on the soft cloth or paper towels to clean underbody.

  • Page 89: General Precautions

    Ofrecido por www.electromanuales.com Vehicle Care GENERAL PRECAUTIONS scratches and hence always 6. The acid content in bird use a soft cloth and clean water droppings may damage the while wiping your vehicle. newly painted finish and hence any bird dropping must 3.

  • Page 90: Maintenance

    Ofrecido por www.electromanuales.com Maintenance OPENING & CLOSING THE BONNET Closing : Opening & Closing the Bonnet Opening : 1. To close the bonnet disengage 1. Ensure that the vehicle is in the stay rod & clamp it properly. neutral gear with the parking 2.

  • Page 91: Engine Compartment

    Ofrecido por www.electromanuales.com Maintenance ENGINE COMPARTMENT ENGINE COMPARTMENT ( 2.2L DICOR) 1. Brake fluid reservoir Engine Oil Filling Cap Clutch fluid reservoir 4. Engine Oil Dipstick Power steering reservoir Fuse Box 7. E.C.U. Fuse box / Relay Battery 10. Radiator Cap Auxiliary tank Wind shield washer container 13.

  • Page 92: Air Filter, Engine, & Engine Oil Level

    Ofrecido por www.electromanuales.com Manintenance AIR FILTER & ENGINE OIL Air Filter : cleaning and replacement of the Engine Oil Level Checking : air-cleaner element necessary. b) Clogged air-cleaners lead to greater intake resistance and result in increased fuel consumption. Using pressure compressed air, blow off dust on the air cleaner element.

  • Page 93: Engine Coolant & Brake Fluid Level

    Ofrecido por www.electromanuales.com Maintenance ENGINE COOLANT & BRAKE FLUID Engine Coolant Level : Brake Fluid Level : WARNING Do not remove radiator cap when engine is hot. It may cause serious injury. 1. Engine Coolant Filling Cap Brake Fluid Container 2.

  • Page 94: Power Steering Fluid Level

    Ofrecido por www.electromanuales.com Manintenance POPWER STEERING FLUID Power Steering Reservoir : CAUTION CAUTION Do not start the engine without 1. Do not allow brake fluid to oil in the power steering system. make contact with the skin or eyes. 2. Do not allow brake fluid to splash or spill on the paint surface as it will damage the paint.

  • Page 95: Load Conscious Pressure Reducing Valve

    Ofrecido por www.electromanuales.com Maintenance LOAD CONSCIOUS PRESSURE REDUCING VALVE Load Conscious Pressure LCRV mounting bracket on Frame Reducing Valve (LCRV) : 1.0 to 1.2mm Lever A LCRV is required in the brake Lock Nut system during severe braking. Adjusting Nut That time, most of the car weight LCRV Unit is transferred to the front, and the...

  • Page 96: Clutch Fluid & Sedimenter

    Ofrecido por www.electromanuales.com Maintenance CLUTCH FLUID & FUEL SEDIMENTER to be drained from the sedimenter. Clutch Fluid Level : Water Draining Procedure from Water drain operation to be done Sedimenter : on sedimenter. Procedure : 1 Stop the engine, and wait until pressure stabilizes.

  • Page 97: Fuel Filter & Priming Pump

    Ofrecido por www.electromanuales.com Maintenance FUEL FILTERS & PRIMING / PEAR PUMP Fuel Filters : Priming Pump / Pear Pump : NOTICE Do not loosen the HP lines of DICOR system for bleeding the air from fuel system. Priming / Pear Pump Fuel Filter Fuel filter separates dust particles This is used for priming the fuel...

  • Page 98: Windshield Washer & Tyre

    Ofrecido por www.electromanuales.com Maintenance WINDSHIELD WASHER & TYRES Tyres : Windshield Washer : to tell if pressure loss is caused by a tyre problem and not by variation between gauges. Keeping the tyres properly inflated gives you the best combination of riding comfort, handling, tyre life and better fuel efficiency.

  • Page 99: Repair Of Tyre / Tube

    Ofrecido por www.electromanuales.com Maintenance TYRES Recommended Tyre Pressures : loose, mark its location on the rim CAUTION For 4x2 Vehicle & refit properly. Bumps or bulges in the tread Tyre 205 R16 Veh. or the side of the tyre. Balance the wheel after every Wheels condition Replace the tyre if you find...

  • Page 100: Tyre Rotation

    Ofrecido por www.electromanuales.com Maintenance CARE FOR TUBELESS TYRES & TYRE ROTATION Special Care for Tubeless Tyres : (if fitted) NOTICE Life and wear pattern of tyres depends on various 1. While removing tyre from wheel rim and mounting parameters like tyre pressure, wheel alignment, it back on wheel rim, take precautions not to damage wheel balancing, tyre rotation, etc.

  • Page 101: Wheel Alignment, Balancing, Catalytic Converter Maintenance

    Ofrecido por www.electromanuales.com Maintenance WHEEL ALIGNMENT, BALANCING, CATALYTIC CONVERTER MAINTENANCE Wheel Alignment : Wheel Balancing : Care for the Catalytic Converter Incorrect wheel alignment causes Wheels of your vehicle are The catalytic Converter does not excessive and uneven tyre wear. balanced for better ride comfort require any special maintenance Check wheel alignment at...

  • Page 102: Battery

    Ofrecido por www.electromanuales.com Maintenance BATTERY 3. When this stops wash it off with Battery : NOTICE plain water. Dry off the battery During normal operation, the with a cloth or paper towel. battery generates gas which is 4. Coat the terminal with petroleum explosive in nature, a spark or jelly to prevent future corrosion.

  • Page 103: Important Technical Information

    Ofrecido por www.electromanuales.com Important Technical Information FUEL, LUBRICANTS & COOLANTS ITEM SPECIFICATION COMPANY & BRAND ENGINE OIL 15W40 API CH4 CASTROL - Castrol GTX (Diesel) +MB 228.3 HPCL - HP Dieselino (T)CH4 7.5 Litres EXXON MOBIL - Mobil Super 1000 TM 15W/40 COOLANT Class-II/JIS K2234 SUNSTAR - Golden Cruiser Premium 1400M Approx.
  • Page 104 Ofrecido por www.electromanuales.com Important Technical Information FUEL, LUBRICANTS & COOLANTS Fuel : High Speed diesel CAUTION Ambient Percentage conforming to IS1460 or EN 590 or temperature Winter Supplementary Due to the precise tolerance of upto Deg. C grade diesel fuel equivalent is recommended to be diesel injection systems, it is Upto -15...
  • Page 105 Ofrecido por www.electromanuales.com Important Technical Information ENGINE OIL Engine Oil : Recommended grade of engine oil confirming to multi grade oil 15W40 API CH4 and MB 228.3 specifications & range of ambient temperature at which these can be used are as follows : Ambient Engine oil grade temperature...

  • Page 106: Oil Filling & Drain Points

    Ofrecido por www.electromanuales.com Important Technical Information OIL FILLING & DRAIN POINTS Engine (2.2 L Dicor) Gear box (G-76) Rear Axle (Spicer) A. Oil Filling Cap B. Dip Stick A. Oil Level Plug B. Drain Plug A. Oil Level Plug, B. Drain Plug Transfer Case (4x4 vehicles) Engine Oil Drain Plug Front Live Axle (4x4) (Spicer)

  • Page 107: Technical Specification

    Ofrecido por www.electromanuales.com Important Technical Information TECHNICAL SPECIFICATION 3. GEAR BOX : 1. ENGINE : Model : GBS-76-5/4.1 with overdrive Model : TATA 2.2L DICOR BS-III Type : Synchromesh on all gears. Type : Direct Injection Common Rail Turbo Charged Intercooled Diesel Engine No.
  • Page 108 Ofrecido por www.electromanuales.com Important Technical Information TECHNICAL SPECIFICATION FRONT AXLE Load conscious : Provided for rear brakes pressure reducing Type : Independently suspended valve LIVE FRONT AXLE Parking brake : Cable Operated Mechanical Type : Independently suspended with Linkages Acting on Rear Wheels. automatic hub locks 10.
  • Page 109 Ofrecido por www.electromanuales.com Important Technical Information TECHNICAL SPECIFICATION 15. PERFORMANCE : 215/75 R 16 Tubeless tyre (For 4X4) Unladen: Front 44 PSI (300kPa) Max. speed : 160 kmph Rear 44 PSI (300 kPa) Laden: Front 44 PSI (300 kPa) Max. gradeability Rear 50 PSI (350 kPa) at rated GVW : 41 % (4x2 vehicle)

  • Page 110: Information At A Glance (Dimensions)

    Ofrecido por www.electromanuales.com Important Technical Information INFORMATION AT A GLANCE - DIMENSIONS DIMENSIONS - TATA XENON CREW CAB 19. MAIN CHASSIS DIMENSIONS AS PER ISO:612 IN MM NOMINAL) Wheel Base : 3150 Rear Overhang : 1105 Track Front : 1571...

  • Page 111: Vehicle Identification

    Ofrecido por www.electromanuales.com Vehicle Identification LOCATION OF AGGREGATE NUMBER Chassis Number plate on Tie Member Vehicle identification Number Vehicle identification Number (VIN) on Frame Transfercase Number Plate (4x4) Gearbox Number (G-76) Engine Number Punch Location...
  • Page 112 Ofrecido por www.electromanuales.com Vehicle Identification LOCATION OF AGGREGATE NUMBER Rear Axle Number (Spicer) Front Live Axle Number (4x4)

  • Page 113: Pdi Service

    Ofrecido por www.electromanuales.com PDI Service SERVICE RECOMMENDATIONS Check for any leakages of 15. Check level of Clutch and PRE- DELIVERY INSPECTION : engine oil. brake fluid. Acceptable if Following jobs are to be found between mid and max. Check for any leakages in the performed at PDI : fuel system.
  • Page 114 Ofrecido por www.electromanuales.com PDI Service SERVICE RECOMMENDATIONS 24. Check for oil leakages in 34.Check for proper opening and 40.Grease with grease gun : power steering circuit. closing of doors. All locations appearing in 25. Check for Steering wheel free 35.Check functioning of door lubrication chart.
  • Page 115 Ofrecido por www.electromanuales.com Service Schedule SERVICE OPERATIONS TO BE PERFORMED BY CUSTOMER THE VEHICLE HAS BEEN BUILT TO GIVE YOU THOUSANDS These services can be satisfactorily performed only by one of OF KILOMETERS OF ECONOMICAL AND TROUBLE-FREE our Authorised Dealers’/TASC’s/TASP’s Workshops in India, PERFORMANCE.
  • Page 116 Ofrecido por www.electromanuales.com Service Schedule SERVICE OPERATIONS TO BE PERFORMED BY CUSTOMER Failure to carry out the services listed in this book can cause considerable damage to the vehicle and inconvenience to you. It is, therefore, in your own interest to take your vehicle to one of our Authorised Dealer’s, TASC’s, TASP’s, Workshop for servicing.

  • Page 117: Service Schedule

    Ofrecido por www.electromanuales.com Service Schedule SERVICE OPERATIONS TO BE PERFORMED BY CUSTOMER OPERATION FREQUENCY Check engine oil level in sump, Top up, if necessary. Daily Check coolant level in auxiliary tank, top-up, if necessary with mixture Daily of clean soft water and recommended anti-freeze additive in specified ratio. Check and get rectified leakage of oil, fuel, brake/clutch fluid and coolant, if any.
  • Page 118 Ofrecido por www.electromanuales.com Service Schedule SERVICE OPERATIONS TO BE PERFORMED BY CUSTOMER OPERATION FREQUENCY Check exhaust system & Exhaust Gas Recirculation (EGR) system. Get it rectified, Monthly if necessary. Tyre rotation 15,000 km Wash the vehicle & clean the condenser with compressed air. As required Check Air Filter service indicator.

  • Page 119: Service Maintenance Schedule

    Ofrecido por www.electromanuales.com Service Maintenance Schedule SERVICE OPERATIONS TO BE PERFORMED AT WORKSHOP X 1000 OPERATION FREQUENCY 90 105 GENERAL Wash the vehicle & Clean the condenser with compressed air Every Service Check & Top up Fluids if required: Coolant, Brake / Clutch Every Service Fluid, Battery Electrolyte, Power Steering Oil, Engine Oil, Gear Box Oil, Transfer Case &...
  • Page 120 Ofrecido por www.electromanuales.com Service Maintenance Schedule SERVICE OPERATIONS TO BE PERFORMED AT WORKSHOP X 1000 OPERATION FREQUENCY 90 105 Change coolant in the cooling system 60,000 km OR 2 Years whichever is earlier Change Sedimenter / Water separator 1,05,000 km Change Timing Belt &...
  • Page 121 Ofrecido por www.electromanuales.com Service Maintenance Schedule SERVICE OPERATIONS TO BE PERFORMED AT WORKSHOP X 1000 OPERATION FREQUENCY 90 105 SUSPENSION & STEERING Grease idler arm (seal type idler arm)& leaf springs shackle 15,000 km Check wheel alignment & balancing, chassis height & 15,000 km adjust if necessary Check condition of rubber bushes in the following &...
  • Page 122 Ofrecido por www.electromanuales.com Service Maintenance Schedule SERVICE OPERATIONS TO BE PERFORMED AT WORKSHOP X 1000 OPERATION FREQUENCY 90 105 HVAC Check the HVAC System for Satisfactory Performance & attend Every Service if required WHEELS & TYRES Tyre rotation 15,000 km LOAD BODY Check and ensure proper tightening and alignment of load 15,000 km...
  • Page 123 Ofrecido por www.electromanuales.com Service Maintenance Schedule SERVICE OPERATIONS TO BE PERFORMED AT WORKSHOP ADDITIONAL MAINTENANCE SCHEDULE UNDER SEVERE DRIVING CONDITIONS : A.. Driving in conditions such as Patrolling, Taxi, Pickup Van, Vehicle Towing, with Trailer Towing B. Driving on Dusty / Sandy roads C.

  • Page 124: Record Of Services Performed

    Ofrecido por www.electromanuales.com Record of Service Performed Servicing Servicing Recommended Recommended Odometer Odometer Repair Repair Service Service Dealer's Dealer's Date Order Date Order Reading Reading Signature Signature KMs. KMs. At km At km & Stamp & Stamp 135,000 1500 150,000 165,000 5500 180,000...
  • Page 125 Ofrecido por www.electromanuales.com Record of Service Performed Servicing Servicing Recommended Recommended Odometer Odometer Repair Repair Service Service Dealer's Dealer's Date Order Date Order Reading Reading Signature Signature KMs. KMs. At km At km & Stamp & Stamp 300,000 465,000 315,000 480,000 330,000 495,000...

  • Page 126: Record Of Repairs Carried Out

    Ofrecido por www.electromanuales.com Record of Repairs Carried Out Chassis No. - Odometer Repair Servicing Dealer’s Date Particulars of Repair Order No. Reading KMs Signature & Stamp...
  • Page 127 Ofrecido por www.electromanuales.com Record of Repairs Carried Out Chassis No. - Odometer Repair Servicing Dealer’s Date Particulars of Repair Reading KMs Order No. Signature & Stamp...
  • Page 128 Ofrecido por www.electromanuales.com Record of Repairs Carried Out Chassis No. - Odometer Repair Servicing Dealer’s Date Particulars of Repair Order No. Reading KMs Signature & Stamp...
  • Page 129 Service Schedule. Gear Box No........WORK DONE TO MY SATISFACTION WORK DONE TO MY SATISFACTION T T T T T a a a a a ta Xenon ta Xenon ta Xenon ta Xenon T T T T T a a a a a ta Xenon...
  • Page 130 Ofrecido por www.electromanuales.com...
  • Page 131 Ofrecido por www.electromanuales.com 4 4 4 4 4 Chassis No........Engine No........Gear Box No........FREE FREE FREE FREE FREE Rear Axle No........LABOUR LABOUR LABOUR LABOUR LABOUR At 20,000-20,500 km OR 24 months whichever earlier please bring your vehicle for this service as per details givenin the Service Schedule.
  • Page 132 Ofrecido por www.electromanuales.com...

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