TATA Motors Indigo Owner's Manual & Service Book
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TATA Motors Indigo Owner's Manual & Service Book

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  • Page 3 Tata Indigo & Indigo CS TC / COMMON RAIL / MPFI (BS-III & BS-IV) OWNER’S MANUAL & SERVICE BOOK Passenger Car Business Unit Mumbai Pune This owner’s manual is advised to be kept in the vehicle at all times.
  • Page 4 This owner's manual & service book includes information on the operation and maintenance of various equipment installed on the different versions of Tata Indigo. Please note that this manual applies to all the models and explains all equipment including options not installed on your car.
  • Page 5 Dear Indigo Customer, Dear Indigo Customer, Thank you for choosing the Tata Indigo Sedan - another quality offering from our growing range of passenger cars. We would request you to be acquainted with the details in this owner's manual, which will enable you to derive optimum performance from your Indigo.

  • Page 7: Table Of Contents

    INTRODUCTION 24 X 7 ON ROAD ASSISTANCE VALUE ADDED SERVICE TAKING CARE OF THE ENVIRONMENT WARRANTY INFORMATION AT A GLANCE BEFORE DRIVING STARTING & DRIVING MAINTENANCE & CAR CARE EMERGENCY SERVICE TIPS IMPORTANT INFORMATION CUSTOMER SUPPORT NETWORK...

  • Page 9: Important Information About This Manual

    IMPORTANT INFORMATION ABOUT THIS MANUAL Safety symbol Safety and vehicle damage warnings In this manual, you will see CAUTION and NOTICE warnings. CAUTION This is a warning. May cause injury to people if the warning is ignored. You are informed what you must or must not do in order to avoid or reduce the risk to yourself and other people.
  • Page 10 IMPORTANT INFORMATION FOR OWNERS The information and specifications given in this book are valid as on the date of printing. Tata Motors reserves the right to make changes in design and specifications and/or to make additions to or improvements in this product without obligation to install them on products previously sold.

  • Page 11: X 7 On Road Assistance

    Owners Service manual or on the network that spans 33.80 kms, the probability of a break- Helpline sticker on the dashboard, near the steering down happening within hailing distance of a TATA MOTORS wheel. Authorized Workshop is very low. It is Precisely for this •...
  • Page 12 Coverage under the 24 X 7 On road Assistance Program III. The 24x7 On Road Assistance Program as indicated above covers Tata Motors Assured vehicles during the I. The 24x7 On Road Assistance Program Service extended warranty period up to a maximum of 3 events.
  • Page 13 Disclaimer • *The decision for free of charge repairs will be as per the warranty policy & procedures of TATA MOTORS LTD. • The service is not available in the states of Arunachal and as per the interpretation of the same by ASP. You Pradesh, Assam (Except Guwahati City), Meghalaya, will be duly informed by the ASP &...
  • Page 14 EXCLUSION OF LIABILITIES : any deficiency of service of the ASP. • It is understood that TATA MOTORS shall be under • Vehicles will be handled, repaired & towed as per no liability whatsoever in respect of any loss or the customer’s risk &...

  • Page 15: Value Added Service

    VALUE ADDED SERVICE Dear Customer, It is our never ending responsibility and endeavor to ensure that our customer’s expectations are fulfilled comprehensively. To fulfill your vehicle service needs, we recommend the following : 1) Extended Warranty 2) Anti Rust / Sound Deadening / Engine waxing treatment 3) Iftex Fuel Additive : System D (For diesel) and System G (For Petrol) 4) Car detailing programming : Exterior Enrichment and Interior Enrichment Program These products shall help maintain optimum vehicle performance and shall enhance vehicle life.

  • Page 16: Value Added Service

    VALUE ADDED SERVICE Tata Motors recommends the purchase of Extended Warranty,a product of M/s Global Administration Services and United India Insurance. Coverage : Mechanical + Electrical + Emission Benifits : Insures you against unforeseen break down repair bills. Documentation is simple and hassle free.
  • Page 17 Mechanical / Emission / Electrical break down as defined in this warranty and confirmed by the dealer within the stipulated terms and conditions. Tata Motors dealer shall either repair or replace any part found to be defective with a new part or an equivalent at no cost to the owner for parts or labour.
  • Page 18 VALUE ADDED SERVICE IFTEX / BG / BARDAHL Fuel Additive : Fuel Additive with multiple benefits For diesel cars: Iftex System D For Petrol cars: Iftex System G Benefits: Cleans injector and fuel system. Maintains peak engine performance. Saves diesel / petrol and maintenance cost. Reduces smoke and harmful emission.
  • Page 19 VALUE ADDED SERVICE Why are Corrosion Protection Waxes necessary? Corrosion is caused by: Water / salt water acid rain & atmospheric fallouts. Critical areas are: Cavities: joints, crevices, spot welds, underbody Corrosion is the most important factor when we talk about the vehicle life. If you treat your car you can prolong the life.
  • Page 20 Areas covered - four doors, rear quarter panels & dicky. In case of diesel vehicles, can be used in the bonnet. Tata Motors has tied up with M/s Wuerth , M/s STS Chemicals (Dinitrol), M/s 3M India Ltd & M/s Opulent (Waxoyl Brand) for these world class treatment at affordable prices.
  • Page 21 Cleaning & dressing of tyres, Bumpers & all exterior plastic moldings/trims. Tata Motors has tied up with M/s Opulent (Waxoyl brand) M/s 3M & M/s Wuerth for this world class treatment at affordable prices. This treatment is available in all authorized workshops. The Dealer Service Marketing Executive will...
  • Page 22 Specialised protection for seat fabric from liquid spills. Tata Motors has tied up with M/s Opulent (Waxoyl brand and M/s 3M for this world class treatment at affordable prices. This treatment is available in all authorized workshops. The Dealer Service Marketing Executive will explain to you the benefits and terms and conditions of this treatment.
  • Page 23 VALUE ADDED SERVICE Why de-carbonisation is required? Carbon deposits accumulate over time in the entire fuel system, including the fuel lines, injector pump, fuel injectors, combus- tion chambers& intake valves This causes rough idle, vibration at idle, loss of power, hesitation, misfire, decreased mileage, increased smoke, slowed throttle response.
  • Page 24 Tata Motors has tied up with M/s HOEC Bardahl India Ltd and BG for these world class treatment at affordable prices. These treatments are available in all authorized workshops.

  • Page 25: Taking Care Of The Environment

    MAINTENANCE OF THE CAR : WHILE DRIVING : Ensure that recommended maintenance is carried out on the car regularly at the Tata Motors Authorised Avoid frequent and violent acceleration. Service Outlets. As soon as you notice any leakage of oil or fuel in the Do not carry any unnecessary weight on the vehicle as car we recommend that you get it attended immediately.

  • Page 26: Environment Protection

    ENVIRONMENT PROTECTION While carrying out the servicing or repairs of your car, you Get your vehicle checked for emission periodically by should pay keen attention to some of the important engine our authorised dealer and regularly renew the P.U.C. aggregates which greatly affect emission. These Certificate.

  • Page 27: Warranty

    WARRANTY - Terms & Conditions workmanship but such warranty service centres or service points in We WARRANT each Tata Indigo car shall be co-terminus with this any way so as, in our judgement and parts thereof manufactured by us original warranty.
  • Page 28 WARRANTY - Terms & Conditions participation other damages, loss of car, or loss of apply to normal maintenance competitive sport. This warranty time, or otherwise, incurred or services like oils & fluid changes, shall not apply to any repair or accrued.

  • Page 29: Information At A Glance

    INDIGO CS COM.RAIL LS/GLS 32 psi (2.2 bar) 29 psi (2.0 bar) 165/65 R14 INDIGO CS TCIC/MPFI LE/GLE 32 psi (2.2 bar) 29 psi (2.0 bar) IMPORTANT : For fuel specification, please refer ‘IMPORTANT INFORMATION - Fuel, Lubricants & Coolants’ group (Page no. 138 & 139) For recommended oil grades and change intervals, refer lubricants chart and Service Schedule.
  • Page 30 INFORMATION AT A GLANCE - Dimensions INDIGO...
  • Page 31 INFORMATION AT A GLANCE - Dimensions INDIGO CS...

  • Page 33: Before Driving

    BEFORE DRIVING INTERIORS & ACCESSORIES DRIVING CONTROLS • Rear View Mirrors Driving Controls • • Motorised Rear View Mirror Keys • • Inner Rear View Mirror Door Locks • • Goggle Case Child Lock • • Sunvisors Steering cum Ignition Switch •...
  • Page 34 BEFORE DRIVING - Driving Controls DRIVING CONTROLS Analog Clock * Instrument Panel Hazard Warning Switch Horn pad Combi-switch Glove Box Head lamp Leveling Switch A.C.Controls Accelerator Pedal Power Socket Brake Pedal Gear Lever Clutch Pedal Parking Brake Lever Window Winding Switches * In few versions digital clock is provided...
  • Page 35 It is advisable to keep one of the keys in a safe place for use in case of an emergency. NOTICE • Do not use a locally made key, but obtain a duplicate through your Tata Motors dealer. • Do not leave the key inside the car. Lock Unlock...
  • Page 36 BEFORE DRIVING - Key & Door Locks IN CASE OF EMERGENCY 1) The electrically operated devices (like central locking, power On RHS Door windows) may malfunction in the event of flood / fire, because of temporary or permanent damage to the device. Exercise appropriate precautions for safety of yourself and other occupants.
  • Page 37 BEFORE DRIVING - Remote Keyless Entry System REMOTE KEYLESS ENTRY SYSTEM: (if fitted) This Remote Keyless Entry System has a keyless operation to unlock/ lock the door. 1.1 THE SYSTEM CONSISTS OF FOLLOWING: 1. Remote to LOCK/UNLOCK the door from a distance. 2.
  • Page 38 BEFORE DRIVING - Remote Keyless Entry System 2.1. REMOTE KEYLESS ENTRY : Your vehicle can be locked or unlocked using LOCK / UNLOCK remote buttons. UNLOCK: Press UNLOCK button on remote to unlock the driver door. Unlocking is indicated by one flash of turn indicator. Subsequent press of Unlock button will unlock other doors.
  • Page 39 BEFORE DRIVING - Remote Keyless Entry System remote to stop flashing of turn indicators. Subsequent press of unlock button will stop flashing of Lock Symbol and all doors will unlock. Use the door lock knob located on driver’s door to lock the doors.
  • Page 40 BEFORE DRIVING - Remote Keyless Entry System 3.1. LEARNING ADDITIONAL REMOTES / UNLEARNING LOST REMOTES : Every remote can be learnt or unlearnt using the Hopped Coded Plug. Before use, every remote must be learnt. 1. Open the door with mechanical key; plug the Hopped Code Plug into the 6 pole connecter on the Control Unit, located below the driver seat.
  • Page 41 BEFORE DRIVING - Remote Keyless Entry System 6. In response, Lock Symbol on the dashboard turns “ON” for Four seconds and starts blinking at slower rate (Once per second ) to indicate that the remote has been learnt successfully. 7. Repeat steps 4, 5, and 6 for learning additional new remote (Max 5 Numbers) or press UNLOCK button on the Hopped Code Plug to terminate the Learn session after step 6.
  • Page 42 BEFORE DRIVING - Remote Keyless Entry System 4. Press any button and check that the LED on the remote glows, this ensures changed battery works successfully. Battery Low Indication : • Remote functioning range reduced. Replace the battery to get the correct range.

  • Page 43: Steering Lock Cum Ignition Switch

    BEFORE DRIVING - Steering Lock cum Ignition Switch Steering lock cum ignition switch : 3. 'IGN' POSITION - This is for switching on the power supply to the following items : The steering column lock cum ignition switch has the following four positions and is operated with the key.
  • Page 44 BEFORE DRIVING - Steering Lock cum Ignition Switch The following items are operated/powered without the CAUTION key in the ignition switch : I) Do not remove the key, while the car is in motion, as the steering will get locked and the car cannot be steered. Hazard warning system, Stop lamps, Position lamps, II) While turning the key from 'LOCK' position to 'OFF' Registration lamps, Illumination of A.C.

  • Page 45: Combination Switch

    BEFORE DRIVING - Combination Switch Combi-switch FLASH HIGH BEAM FLICK WIPE SPRING RETURN LIGHT STALK WIPER STALK SPRING RETURN DIP BEAM (NORMAL POSITION) HIGH BEAM FAST WIPE LEFT TURN SLOW WIPE (SIGNAL SELF CANCELLING) PUSH SWITCH LANE CHANGE LEFT FOR WASH & WIPE (SPRING RETURN) LANE CHANGE RIGHT (SPRING RETURN)
  • Page 46 BEFORE DRIVING - Combination Switch WIPER CONTROL SWITCH LEVER - LEFT LIGHTS CONTROL SWITCH LEVER - RIGHT Selector Wiper Control Switch Lever - Left Lights Control Switch Lever - Right A. Wiper 'OFF' position A. Head lamp 'OFF' position B. Slow Wipe B.
  • Page 47 BEFORE DRIVING - Accessory Switches Accessory Switches : (if installed) Accessory switches have been provided on the dash board near the steering column on the right hand side. 1. Rear windshield demister (unlatched switch) The switch is pushed and released to switch Accessory 'ON' and the knob returns to the normal position.The Switches...
  • Page 48 BEFORE DRIVING - Fog Lamps Fog lamps : (If fitted) Selector Front and Rear fog lamps can be switched ON/OFF by rotating the switch on Combi-Switch. For front fog lamp: Rotate the switch clockwise to switch ‘ON’ the front fog lamp. Front fog lamps are operative only when the position lamps are switched ‘ON’.
  • Page 49 BEFORE DRIVING - Accessory Switches Gearshift lever & Shifting pattern : The gearshift lever is mounted on the central console between the two front seats. The gearshift pattern is shown on the gear lever knob. 2 4 R NOTICE The reverse gear should be engaged only when the car is Gear stationary.
  • Page 50 BEFORE DRIVING - Instrument Panel INSTRUMENT PANEL (DIESEL) Speedometer Indicators* Engine RPM Meter Temprature Gauge Set Knob Mode Selector Knob Fuel Gauge *All indicators and Chrome ring may not be provided on some clusters.
  • Page 51 BEFORE DRIVING - Instrument Panel INSTRUMENT PANEL (PETROL) Speedometer Indicators* Engine RPM Meter Temprature Gauge Set Knob Mode Selector Knob Fuel Gauge *All indicators and Chrome ring may not be provided on some clusters.
  • Page 52 BEFORE DRIVING - Turn Signal & Hazard Warning Turn Signal and Hazard Warning : I) Turn Signal : Turn signal lamps can be operated only when the ignition supply is 'ON' and by using the turn indicator switch on the combiswitch.
  • Page 53 BEFORE DRIVING - Indicators Parking Brake Indicator cum Low Brake Fluid Warning Light When the ignition key is turned to the 'IGN' position, It comes 'ON' for 3 seconds and goes 'OFF' ( self check). The symbols light up bright contineously for the following conditions : when the parking brake is applied, and/or when the brake fluid level in the container is low with parking brake released and with brake fluid level in the container is...
  • Page 54 BEFORE DRIVING - Indicators Position Lamp Indicator : Symbol lights up when the position lamps are switched 'ON'. (Instrument cluster illumination lamps, illumination lamps for AC, HVAC or ventilation panel are 'ON', when the position lamps are 'ON'). The intensity of digital clock display reduces. Position lamps can be used as parking lamps.
  • Page 55 BEFORE DRIVING - Indicators Water in fuel sedimenter indicator lamp:(If fitted)- Common Rail This light comes 'ON' when there is excess water in the Water sedimenter. In the event of this lamp glowing continuously, it is recommended to take your vehicle to nearest service outlet or drain the water from the sedimenter yourself.
  • Page 56 BEFORE DRIVING - Indicators Glow Plug Indicator Symbol lights up when the 'IGN' is switched 'ON' and goes off after a few moments automatically depending on the engine temperature, indicating readiness to start the engine. Do not start the engine until this light goes off. The duration of 'ON' time varies with engine block temperature and it glows for a longer duration with a cold engine.
  • Page 57 BEFORE DRIVING - Indicators Malfunction Indicator : (BS- IV) This lamp indicates the engine condition. When a malfunction occurs in Engine or Engine Management System (EMS), this lamp will glow when the engine is running to indicate the fault. NOTICE When the IGN is turned on this lamp will glow for a few seconds and go off, this is normal and indicates that the lamp is OK.
  • Page 58 BEFORE DRIVING - Gauges Speedometer, Odometer and Tripmeter (on LCD) : The speedometer indicates the car speed in km/hr. The odometer records the total distance the car has been driven. The tripmeter can be used to measure the distance travelled on each trip or between fuel fillings.
  • Page 59 BEFORE DRIVING - Gauges The ’MODE’ knob is used to select one of Tripmeter A, Tripmeter B or Intensity level of panel illumination. Switching among the above three function scan be done by pressing the knob. RPM meter : (if installed) Intensity Level Indicator The meter indicates engine speed in revolutions per minute (rpm).
  • Page 60 BEFORE DRIVING -Gauges / Audio Warning Fuel Gauge : The fuel gauge indicates the approximate fuel level in the tank. Refill the fuel tank at the earliest, when the needle touches the red band at this time amber light comes 'ON' (indicating reserve level has been reached.) When key is turned to 'IGN' amber light will Low Fuel Warning come 'ON' and go 'OFF' as a self- check, even if needle not touches...
  • Page 61 BEFORE DRIVING - Audio Warning & Tail Lamp Lamps 'ON' Reminder (if installed) When the lamps are 'ON', with the ignition key removed from the switch and driver's door is opened then an audio warning is heard to remind you that the lamps are left 'ON'. Please switch off the lamps before leaving the car.
  • Page 62 BEFORE DRIVING -Heating, Ventilation & Air-Conditioning Air Flow Pattern Towards windscreen (Defrost) Side Air Side Air Vents Vents Central Towards Towards Air Vents Foot Board Foot Board...
  • Page 63 BEFORE DRIVING - Heating, Ventilation & Air-Conditioning HEATING, VENTILATION & AIR CONDITIONING (if installed) A. Temperature Control Knob : The air temperature in the car can be controlled by operating the temperature control knob (A) at the left hand side of the control panel.
  • Page 64 BEFORE DRIVING -Heating, Ventilation & Air-Conditioning C. Air Direction Control Knob : The air flow can be changed by turning the switch (C) to the desired direction. Towards face Towards face and feet Towards feet Towards feet and windshield (Recommended for clearing fogging on windshield) Air demist / defrost windshield (Recommended for clearing heavy fog and snow) Indicator...
  • Page 65 BEFORE DRIVING - Heating, Ventilation & Air-Conditioning E. Air Circulation Switch : • In HVAC version to put air circulation mode in recirculation, press switch 'E'. The indicator lamp will Indicator show air circulation is in recirculation. To put vehicle in Fresh mode release switch 'E'. Indicator lamp will be 'OFF'.
  • Page 66 BEFORE DRIVING -Heating, Ventilation & Air-Conditioning To achieve quick cooling effect, open the windows briefly Defrosting :(For vehicles fitted with HVAC unit) while you operate the air conditioner, with air circulation In low temperature areas, to clear frost formation outside switch is in Fresh mode, fan at higher speed and air the windshield glass, this setting is used.
  • Page 67 BEFORE DRIVING - Heating, Ventilation & Air-Conditioning Quick Heating : All settings as explained before except air circulation switch Close to recirculation. Once vehicle is heated, switch back to fresh mode. Open Ventilator : The air flow can be adjusted continuously with the rotary control knob at the vents on the dash board.
  • Page 68 BEFORE DRIVING -Interiors & Accessories REAR VIEW MIRRORS Door mirrors : Driver side only (In Standard model) Both sides (In Deluxe model) The rear view mirror is fitted on the door from the outside and can be adjusted by the lever provided inside the door. Motorised rear view mirrors : (if fitted) Motorised Rear View Mirrors are fitted on both front doors and can be adjusted to the desired position with the help of a switch...
  • Page 69 BEFORE DRIVING - Interiors & Accessories Sunvisor Inner Rear View Mirror : Antiglare mirror has been fitted inside the cab. Provision has been made for two positions : 1. Normal position 2. Antiglare position Use antiglare position only when necessary, as it reduces rear view clarity.
  • Page 70 BEFORE DRIVING -Interiors & Accessories Reflex Reflectors : For LX version reflex reflectors are provided on the inner side of the front and rear doors to warn the traffic coming from the rear that the door is open. Glove Box : The glove box is located on the dash board in front of the co- driver's seat.
  • Page 71 BEFORE DRIVING - Interiors & Accessories Window Winding : Manually Operated Window Winding : Window winding in the standard version is manually operated. Rotate the handle on the door pad to raise or lower the window glass. Power Windows : (if installed) Window Winding Lever All the window glasses can be operated by means of switches, provided on the central console near the gear shift lever for all the four windows.
  • Page 72 BEFORE DRIVING -Interiors & Accessories Ashtray : Ashtrays are provided on both rear doors for the occupants at the rear. (Only on Deluxe version) To open the rear ash tray press the lid, it will rotate outward. CAUTION Do not forget to extinguish the cigarette butts, before putting them in the ashtray.
  • Page 73 BEFORE DRIVING - Interiors & Accessories Digital Clock : ( if installed ) A digital clock is provided in the middle of the dash board. It displays the time when the steering lock cum ignition switch is in 'IGN' position. H M Z Three push knobs 'H', 'M' and 'Z' are provided for setting the time Front Reading Lamps...
  • Page 74 BEFORE DRIVING -Interiors & Accessories Two triangular shaped push type 'ON / OFF' switches are provided separately for the right and left reading lamps. Rear reading lamps : A roof mounted lamp with two reading lamps is provided above the rear seat.
  • Page 75 BEFORE DRIVING - Interiors & Accessories Front Seats and Seat Adjustments : Front Seats : Both the driver and co-driver seats are of bucket type to provide maximum riding comfort. Moving the seats forward and backward : To adjust the seat position, lift the lever (1)under the seat cushion front, then move the seat to the desired position and release the lever.
  • Page 76 BEFORE DRIVING -Interiors & Accessories Head-rest : (Adjustable on the front seat & fixed on the rear seat) Head-rests are designed to help reduce the risk of neck injuries in case of accidents. For best protection, adjust the top of the headrest, so that it is in level with one's ears.
  • Page 77 BEFORE DRIVING - Interiors & Accessories Seat-Belt : Seat-belts have been provided on the front and rear seats (with micro switch on driver's side for the deluxe model) WARNING Always wear seat belts, while driving. Seat-belt adjustment : 1. Pull the latch plate across your body and insert it into the buckle. 2.
  • Page 78 BEFORE DRIVING -Interiors & Accessories Provision of Music System : A provision has been made for fitting of music system. An internal antenna comes fitted on the front windshield glass on the inner side near the rear view mirror. Provision for the installation of speakers is made on the dash board on both the sides and on each of the front doors and on parcel tray.
  • Page 79 BEFORE DRIVING - Interiors & Accessories Trunk Lid opening : A trunk lid opening lever is provided on the floor between the driver's Trunk seat and door. opening Pull the lever up to unlock the trunk lid. lever Lift the trunk lid by hand using the recess in the centre, near the Fuel flap bumper.
  • Page 80 BEFORE DRIVING -Interiors & Accessories Side Utility Pocket : Additional side utility pockets are provided in luggage area to keep small items. One side utility pocket is provided with net for more flexibility. NOTICE Do not keep heavy/sharp items in the side utility pocket. Took Kit : Side Utility Pocket A tool kit is provided with your car and is located on the left side of...
  • Page 81 STARTING AND DRIVING THE CAR FUEL ECONOMY STARTING & DRIVING • • Instructions to Improve Fuel Economy Opening & Closing the Bonnet • Check List DRIVING IN ADVERSE CONDITIONS • Fuel Level • Driving through Water • Engine Oil Level •...
  • Page 82 STARTING & DRIVING -Opening & Closing the bonnet OPENING & CLOSING THE BONNET Opening : 1. Ensure that the car is in neutral gear with the parking brake applied. Bonnet 2. Pull the bonnet release lever located under the right hand corner release of the dash board.
  • Page 83 STARTING & DRIVING - Check List CHECK ADJUST ENSURE 1. Tyre pressure 1. Front seat 1. Bonnet is fully closed 2. Coolant level 2. Rear view mirrors 2. All doors are properly closed 3. Engine oil level 3. Seat belts are fastened 4.
  • Page 84 STARTING & DRIVING - Fuel Level & Engine Oil Level Fuel Level : Check fuel level on the gauge in the instrument panel. If the pointer is in the red zone and/or visual low fuel warning indicator glows, please ensure fuel filling at the earliest. Avoid driving with fuel at minimum level.
  • Page 85 STARTING & DRIVING - Engine Coolant & Brake Fluid Level Engine Coolant Level : The coolant level is visible through the translucent reservoir. It should be between max. & min. marks. If it seems less, add premixed coolant into the auxiliary tank upto the max. mark. Put the cap back properly.
  • Page 86 NOTICE pedal. Tata Indigo diesel cars use Electronic Micro Processor • The glow plug indicator on the instrument panel will Controller to control critical engine parameters like pre/post glow.
  • Page 87 STARTING & DRIVING - Starting & Stopping Parking : The above white smoke at altitude in cold condition from diesel engine is a normal happening, and due to temporary • Park the car in a safe place. Switch on the indicator effect of atmospheric pressure.
  • Page 88 STARTING & DRIVING - Preparing to drive Running-in instructions : Preparing to Drive : During running-in period i.e. first 1000 km. follow the running- The following checks and adjustments should be carried out in instructions given below : before you start driving the car. 1.

  • Page 89: Preparing To Drive

    STARTING & DRIVING - Preparing to drive Gear Shifting : All forward gears being synchronised, provide for easy and effortless gear shifting. Always remember to press the clutch pedal fully while shifting the gears and also to release the clutch pedal 2 4 R gently.
  • Page 90 STARTING & DRIVING - Preparing to drive Gear Shifting Appropriate gear change speeds for good pick-up : TCIC COMMON RAIL MPFI Speed (kmph) Upshift Speed (Kmph) Upshift Speed (Kmph) Upshift 1st to 2nd-25-30 1st to 2nd-30 1st to 2nd - 25-30 2nd to 3rd-50-60 2nd to 3rd-60 2nd to 3rd - 50-60...
  • Page 91 STARTING & DRIVING -Fuel Economy INSTRUCTIONS TO IMPROVE FUEL ECONOMY : Always have the engine tuned correctly through recommended maintenance at an Authorised Service Your car's fuel economy is mainly dependent on your style of outlet. driving. Proper Driving Practices : To operate your car as economically as possible, use the following driving suggestions.
  • Page 92 STARTING & DRIVING - Fuel Economy MPFI System : b) Replace clogged fuel filters to prevent inconsistent fuel delivery from the fuel pump. NOTICE The multi point fuel injection system has been designed to meet various load and speed conditions of the engine and doesn't require any regular maintenance.
  • Page 93 STARTING & DRIVING - Driving in Adverse Condition Driving Through Water : • Never venture to drive through water when it flows above the stone guard or above the tyre centre line. • The engine may get seriously damaged if attempts are made to cross through deep water.
  • Page 94 STARTING & DRIVING - Driving in Adverse Condition Driving on a Rainy Day : • Check wiper blades for proper functioning. • Check brakes, steering and windows. • Check tyres for wear and tyre pressure. Worn out tyres are unsafe on wet roads. •...

  • Page 95: Driving In Adverse Condition

    STARTING & DRIVING - Driving in Adverse Condition Towing the Vehicle : • For towing a car, the best way is to use a wrecker. • Alternatively use a rigid tow bar. • Avoid using a flexible cable or rope as your car may crash into the car towing your car when it stops suddenly.
  • Page 96 STARTING & DRIVING - Driving in Adverse Condition DRIVING SAFETY Mobile phones CAR SAFETY CHECKS Seat-Belt Avoid using mobile phones while driving. W i n d s h i e l d / w i p e r / w i n d s h i e l d This could divert your attention from the Washer Seat-belts are life saving equipment and...
  • Page 97 STARTING & DRIVING - Driving in Adverse Condition Side indicators / Hazard warning when subjected to extreme conditions, the vehicle when it stranded on the road. such as high speed, high load and high The triangle must be at least 50 meters Ensure that all side indicators/hazard outside temperature.
  • Page 98 STARTING & DRIVING...
  • Page 99 MAINTENANCE & CAR CARE MAINTENANCE POINTS CAR CARE • • Engine Compartment Washing • Windshield Washer • Polishing • Air Filter • Cleaning of Carpets • Engine Cooling System • Cleaning of Glass • • Fuel System Wiper Care • •...
  • Page 100 MAINTENANCE POINT - Engine Compartment (TCIC) ENGINE COMPARTMENT-TCIC Brake Fluid Container (Behinf Intercooler) Auxiliary Tank Intercooler Engine Oil Filling Fuse Box & Relay Windshield Battery Washer Filling Air Filter Air Filter Service Power Steering Indicator Fluid Container (if fitted) Dip Stick...
  • Page 101 MAINTENANCE POINT - Engine Compartment (Common Rail) ENGINE COMPARTMENT-COMMON RAIL Brake Fluid Container (Behinf Intercooler) Auxiliary Tank Intercooler Engine Oil Filling Cap Fuse Box & Relay Windshield Washer Filling C a p Battery Air Filter P o w e r Steering Fluid Container Dip Stick...
  • Page 102 MAINTENANCE POINT - Engine Compartment (MPFI) 475 SI MPFI PETROL ENGINE Auxiliary Tank Brake Fluid Container Engine Oil Fuse Box & Relay Filling Cap Battery Windshield Washer Filling C a p Air Filter Power Steering Fluid Container (if fitted) Dip Stick...
  • Page 103 MAINTENANCE & CAR CARE - Engine Compartment Lamp & Winshield Washer ENGINE COMPARTMENT LAMP : (if fitted) Engine compartment lamp is provided to illuminate the engine compartment. To push-pull type switch is provided to operate the lamp. NOTICE Do not forget to switch 'OFF' the engine compartment lamp before closing the bonnet.
  • Page 104 MAINTENANCE & CAR CARE - Air Filter AIR FILTER : The air filter element should be periodically cleaned. Replace the air filter element with a new one, when air cleaner service indicator shows red band, even after cleaning. Service Indicator (If fitted) Always use a genuine air filter element.
  • Page 105 MAINTENANCE & CAR CARE - Engine Cooling System ENGINE COOLING SYSTEM : Check coolant level and top up if necessary. If engine overheating occurs, there could be a fault in the cooling system which may be due to : 1. Insufficient coolant in the cooling system or dirt/scales having accumulated inside the cooling water passages especially in the radiator core.
  • Page 106 MAINTENANCE & CAR CARE - Fuel Sedimenter (Common Rail) Fuel Sedimenter (Common Rail): (if fitted) This causes the vehicle to run on “Limp Home Mode”; there is a drastic reduction in performance of the vehicle in Limp The water accumulated should be drained if the water in fuel Home Mode.
  • Page 107 MAINTENANCE & CAR CARE - Fuel Filling Cap NOTICE The fuel cap for petrol and diesel versions are of the vented type. For petrol ,it is black in colour & for diesel it is in grey in colour. Use genuine and correct cap for replacement. •...
  • Page 108 MAINTENANCE & CAR CARE - Transaxle Oil Transaxle Oil : Checking of Oil Level : 1. Clean the oil level plug and the surrounding area. 2. Remove the oil level plug and check whether oil is dripping out. The oil level must not be below the filler plug. Add oil to bring it to the required level.
  • Page 109 MAINTENANCE & CAR CARE - Clutch & Brake CLUTCH : Your car is provided with a single plate dry friction diaphragm type, pre- loaded release bearing clutch which is mechanically actuated by a cable connecting the clutch pedal & the clutch release lever. There is no free play in the system and hence no clutch pedal free play adjustment is required although the clutch pedal height from the floor has to be adjusted as clutch lining wears and operate pedal 4-5 time and...
  • Page 110 MAINTENANCE & CAR CARE - Brake & Brake Fluid BRAKES (Vacuum Assisted) : The hydraulic brake system of your car is assisted by a vacuum booster which reduced the effort of driver during braking. In the unlikely event of disruption in supply of vacuum to the booster (e.g.
  • Page 111 MAINTENANCE & CAR CARE - Power Steering POWER STEERING (if installed) Do not start the engine without oil in the power steering system. This will result in serious damage to the pump. In Power steering is fitted for lighter steering effort and easy case of an emergency, disconnect the pump drive belt manoeuverability, during driving and also help absorb the road and then start the engine or drive slowly as vacuum...
  • Page 112 MAINTENANCE & CAR CARE - Battery Use a proper wrench to loosen and remove cables from the BATTERY : terminals. Always disconnect the negative (-ve) cable Check the battery for proper electrolyte level and corrosion first and reconnect it last. on the terminals.
  • Page 113 MAINTENANCE & CAR CARE - Battery Connect leads in the order as shown in the sketch : Starting the Engine with Jump Leads : The engine with a discharged battery may be started by transferring electrical power from a battery in another car. This may be dangerous as any deviation from the following Body instructions could lead to personal injury resulting from any...
  • Page 114 MAINTENANCE & CAR CARE - Catalytic Converter Catalytic Converter (DIESEL): Catalytic Converter (PETROL): To reduce exhaust pollution, the vehicle is fitted with Diesel The catalytic converter is fitted on your car to reduce exhaust Oxidation Catalytic Converter. The two way Catalytic Converter pollution.
  • Page 115 MAINTENANCE & CAR CARE - Catalytic Converter & Turbocharger Lubrication of Turbocharger : Avoid The turbocharger rotor assembly is supported by two fully • Push start or tow-starting the vehicle. (Use jump leads). floating bearing bushes in the bearing housing. These bearing •...
  • Page 116 MAINTENANCE & CAR CARE - Intercooler Intercooler (If fitted): Hot air coming out of turbocharger flows the inter cooler and gets cooled before entering the intake manifold. The inter cooler is mounted on top of cylinder head cover. As such it does not require any maintenance however it can be cleaned externally ( when it is not hot) by blowing compressed air through its fins.
  • Page 117 MAINTENANCE & CAR CARE - EGR System EGR System : ( Common Rail engine)- if fitted To reduce exhaust pollution from your car, the engine is provided with exhaust gas recirculation (EGR) system. The EGR system consists of an EGR valve, EGR cooler and EGR pipe.
  • Page 118 MAINTENANCE & CAR CARE - Spark Plug SPARK PLUG (Petrol Engine) : Spark Plug Mico Spark Plug No. FR6 DC4 Spark Plug Gap 0.7 mm to 0.8 mm You should inspect the spark plugs periodically for carbon deposits. When carbon accumulates on the spark plug, a strong spark will not be produced.
  • Page 119 MAINTENANCE & CAR CARE - Carbon Canister CARBON CANISTER (Petrol Engine) : As petrol evaporates in the fuel tank, hydrocarbons are discharged into the atmosphere. The carbon canister stores these hydrocarbons from the fuel tank. Air drawn through the carbon canister into the engine should be controlled to maintain exhaust emissions within desired limits as well as to ensure good driveability.
  • Page 120 MAINTENANCE & CAR CARE - Wheels & Tyres WHEELS & TYRES : Always use only the recommended size of wheel rims & tyres. Use of non-recommended rims and tyres may have an adverse effect on car safety and furthermore could infringe on car regulations. Wheel Change : When changing wheels, use the jack provided with the car.
  • Page 121 MAINTENANCE & CAR CARE - Wheels & Tyres • The jack should be placed below the body sill behind the front wheel tyre for front wheel changing and before the rear wheel tyre for rear wheel changing. Please refer to the sticker (Jack location) fixed on the jack.
  • Page 122 MAINTENANCE & CAR CARE - Wheels & Tyres 3. Relocate the tyre on the wheel rim if the weight required to balance is more than 140 gm. 4. Balance weights are available from 5 gm to 140 gm, in steps of 5 gm.
  • Page 123 MAINTENANCE & CAR CARE - Wheels & Tyres Under inflated tyres reduce your comfort in car handling and are prone to failures due to high temperature. They also cause uneven wear and more fuel consumption. Inspection : CAUTION Every time you check inflation pressure, you should also examine tyres for leakage, damage, foreign objects &...
  • Page 124 MAINTENANCE & CAR CARE - Wheels & Tyres Spare Wheel : It is located in the luggage compartment. • To take out the spare wheel, first fold in and lift up the floor cover. • Unscrew and remove retaining bolt, at the centre. •...
  • Page 125 MAINTENANCE & CAR CARE - Fuses & Relays LOCATION OF FUSE BOX & RELAYS Fuses & Relays : The electrical circuits in your car have fuses to protect the wiring from accidental short circuit or sustained overload. Fuses and relays are located at 3 locations in your car as shown in the sketch.
  • Page 126 MAINTENANCE & CAR CARE - Head Lamp CAUTION The electrical system is protected by fuses that are designed to foil and prevent damage to wiring harness. Always replace blown fuse with the same rating as specified to prevent wiring damage that can result in a possible fire.
  • Page 127 MAINTENANCE & CAR CARE - Head Lamp bulb from the holder. This should be done carefully, otherwise it may lead to breakage of the bulb holder / holding clip. • Note the instructions on the bulb carton. Replace the bulb with a new one of the same type with right orientation in the holder.
  • Page 128 MAINTENANCE & CAR CARE - Car Care CAR CARE : The car is subjected to many external influences such as climate, road conditions, industrial pollution and proximity to the sea. These conditions demand regular care of the car body. Dirt, insects, bird droppings, oil, grease, fuel and stone chippings should be removed as soon as possible.
  • Page 129 MAINTENANCE & CAR CARE - Car Care Cleaning of Windows, Front & Rear Glass : Inflate the tyres to 0.5 bar above the normal specified pressure and check it at regular intervals. Clean the windows inside and outside with commercially Check the battery charge every six weeks.
  • Page 130 MAINTENANCE & CAR CARE - Car Care PROPER PARKING : FOLLOWING GUIDELINES WILL HELP YOU TO BETTER PROTECT YOUR CAR FROM CORROSION Always park your car in shade to protect it from harsh sunlight or in a well-ventilated garage so that there is no dampness PROPER CLEANING : on any part of the car.
  • Page 131 MAINTENANCE & CAR CARE - Car Care WAXING : 4. Avoid driving on gravel roads, as the possibility of paint chip off due to the impact of stones is high. If you are Waxing and polishing is recommended to maintain the gloss driving on freshly tarred road, check immediately and wet-look appearance of your paint finish.
  • Page 132 MAINTENANCE & CAR CARE - Car Care...

  • Page 133: Emergency Service Tips

    EMERGENCY SERVICE TIPS EMERGENCY SERVICE TIPS • Engine • Clutch • Transaxle • Brakes • Steering System • Electrical • Suspension...
  • Page 134 EMERGENCY SERVICE TIPS - Engine (Diesel) These tips are given for your guidance. These preliminary jobs are to be carried out in an emergency. In normal cases the problems should be attended to in an Authorised Service outlet by following the repair procedures given in the Workshop Manual.
  • Page 135 EMERGENCY SERVICE TIPS - Engine (Diesel) SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN • High delivery pressure in A.C. Get defect rectified refrigerant circuit • Radiator fins clogged Clean it • Radiator water passage clogged Get it rectified •...
  • Page 136 EMERGENCY SERVICE TIPS - Engine (Petrol) SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN ENGINE (PETROL) • Engine not cranking Dead battery, loose or improper Get battery checked and/or battery/electrical connections changed • Jump start using another battery •...
  • Page 137 EMERGENCY SERVICE TIPS - Engine (Petrol) SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN • Radiator fins clogged Clean it • Radiator water passage clogged Get it rectified • Thermostat defective Get it rectified • Charging indicator Battery not getting charged due Get the belt tension adjusted continuously remains ON to loose belt...
  • Page 138 EMERGENCY SERVICE TIPS - Clutch & Transaxle SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN CLUTCH • Clutch slipping Improper pedal travel Adjust pedal travel • Rusted clutch cable Replace cable • Oil on clutch disc Clean or replace disc at Authorised Service outlet •...
  • Page 139 EMERGENCY SERVICE TIPS - Brakes SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN Damaged clutch pressure plate • Replace clutch cover/disc Worn synchrocones • Replace Worn dog teeth on sleeve or gear • Replace sleeve or gear Distorted shift shaft/linkages •...
  • Page 140 EMERGENCY SERVICE TIPS - Steering SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN One side brake pipe clogged • Get the brake line cleaned Defective tandem master cylinder • Rectify/Replace tandem master cylinder Brake Squeal Defective brake lining •...
  • Page 141 EMERGENCY SERVICE TIPS - Electrical & Suspension SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN ELECTRICAL • Battery charge & engine oil Battery terminal loose or Check connections pressure lamp in cluster not disconnected • operating when key is in 'IGN' Battery completely dead Get the battery properly position...
  • Page 142 EMERGENCY SERVICE TIPS - Suspension SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN • Wobbly wheel or tyre Replace wheel or tyre • Defective tyre Replace tyre • Hub play not proper Adjust hub play • Brake grabbing Check and rectify •...

  • Page 143: Important Information

    IMPORTANT INFORMATION IMPORTANT INFORMATION • Chassis & Aggregate Numbers • Fuel, Coolants & Lubricants • Technical Specifications • Service Schedule • Car Record Sheet...
  • Page 144 IMPORTANT INFORMATION - Chassis & Aggregate Numbering LOCATION OF CHASSIS AND AGGREGATE NUMBERS (DIESEL) Transaxle Number Engine Number (Common Rail) Engine Number ( TCIC) Chassis Number Plate Chassis Number Plate (TCIC) (Common Rail)
  • Page 145 IMPORTANT INFORMATION - Chassis & Aggregate Numbering LOCATION OF CHASSIS AND AGGREGATE NUMBERS (PETROL) Transaxle Number Engine Number Chassis Number Plate...
  • Page 146 IMPORTANT INFORMATION - Fuel, Lubricants & Coolant FUEL (DIESEL) : At very low temperature, fluidity of diesel may become insufficient due to paraffin separation. It is therefore Fuel BS-III : High speed diesel conforming to IS 1460 or necessary to mix supplementary fuel with summer or winter DIN 51601 or equivalent is recommended to be used as grade diesel.
  • Page 147 IMPORTANT INFORMATION - Fuel, Lubricants & Coolant FUEL (PETROL) : Lubricants : (Petrol) Engine oil : Recommended grade of engine oil conforming Fuel BS-III : Unleaded regular grade petrol conforming to to API-SF/CC specification and range of ambient IS 2796 DIN 51607 (or equivalent) and octane rating not temperature at which these can be used are given in the less than 87 RON (RON stands for Research Octane table below.
  • Page 148 IMPORTANT INFORMATION - Fuel, Lubricants & Coolant Coolants : Presence of dirt in the coolant chokes up passages in the radiator, cylinder head and cylinder block, thereby causing insufficient cooling of engine. To prevent rust formation and freezing of coolant inside the passages of radiator, cylinder block and cylinder head, use only branded premixed engine coolant.
  • Page 149 IMPORTANT INFORMATION - Co-branded Lubricants & Coolant PLEASE USE ONLY GENUINE ENGINE OILS, COOLANTS, LUBRICANTS,BRANDED BY TATA MOTORS FOR OPTIMUM PERFORMANCE OF YOUR TATA INDIGO... ITEM COMPANY BRAND ENGINE OIL (DIESEL) CASTROL Castrol GTD 15 W/40 5.5 Litres HPCL HP Milcy 15 W/40...
  • Page 150 IMPORTANT INFORMATION -Technical Specification 1. ENGINE (DIESEL) : 1.ENGINE (PETROL) Model : Tata 475 IDI TCIC Model : Tata 475 SI (MPFI) - (1.4L) BS - III : Tata 1.4L COMMON RAIL : Tata 475 SI (MPFI) - (1.2L) BS - III : Tata 475 SI 56 (MPFI)- (1.2L) BS- IV Type : Water cooled,Diesel Engine with...
  • Page 151 Pinion Steering Gear with - 1.13 1.27 1.36 collapsible steering column - 0.78 0.88 0.95 Steering Wheel : 380 mm dia - 0.64 0.674 0.71 360 mm dia ( Indigo CS LS/GLS) Rev. - 3.58 3.58 3.58 Final drive ratio : 3.765 4.64...
  • Page 152 : 738 (Indigo CS) Tyres : 175/65R 14 (All Models) Overall length : 4177 (Indigo) 165/65R 14 Indigo CS LE/GLE/ : 3988 (Indigo CS) TCIC Max. Width : Wheel rims : 5 J x 14 stylised steel rims Over body...
  • Page 153 430 (TCIC) 415 (CR)(CR*) 410 (CR*) 385 (CR*) 435 (CR*) 430 (MPFI) * Common Rail 15. PASSENGER CAPACITY : 2 front + 3 rear 16. LUGGAGE SPACE Net inside loading space : 0.45 m (Indigo) : 380 Litres (Indigo CS)
  • Page 154 - At 1000-1500 km. OR 1 month whichever is eariler Warranty claims can be settled by any free service - At 5000-5500 km. OR 6 months whichever is eariler Tata Motors Authorised Dealer for all free service - At 10000-10500 km. OR 12 months whichever is eariler...
  • Page 155 IMPORTANT INFORMATION -Service Schedule OPERATION FREQUENCY Wash the vehicle & Clean Condenser Fins EVERY Service • • • • • • • • • • • • • Drain water accumulated in Sedimenter / when warning lamp glows (COMMON RAIL) EVERY Service •...
  • Page 156 IMPORTANT INFORMATION -Service Schedule OPERATION FREQUENCY TRANSAXLE Change Transaxle oil 20,000 • • • • • BRAKES Check front brake pads & rear brake linings. Replace if necessary 20,000 • • • • • Repalce brake fluid (or 2 years whichever is earlier) & Check brake 40,000 •...
  • Page 157 IMPORTANT INFORMATION -Car Record Sheet Date km reading Fuel filled Fuel consumption Remarks / Complaints...
  • Page 158 IMPORTANT INFORMATION -Car Record Sheet Date km reading Fuel filled Fuel consumption Remarks / Complaints...
  • Page 159 IMPORTANT INFORMATION - Record Service Performed Recommended Date Odometer Repair Servicing Recommended Date Odometer Repair Servicing Service reading Order Dealer's Service reading Order Dealer's Signature & Signature & At km. Stamp At km. Stamp PDI Free Labour 1,20,000 # 1,30,000 # 1,000 * 1,40,000 # 10,000 *...
  • Page 160 IMPORTANT INFORMATION - Record of Warranty Repairs Carried Out Odometer Repair Particulars of Repair Servicing Dealer's Signature & Stamp Date reading (km) Order No.
  • Page 161 IMPORTANT INFORMATION - Record of Warranty Repairs Carried Out Odometer Repair Particulars of Repair Servicing Dealer's Signature & Stamp Date reading (km) Order No.
  • Page 162 Right Hand Regional Manager Gram Revolution Per Minute Gross Vehicle Weight Seconds Ignition Sq.cm. Square Centimeter Kilogram TASC Tata Motors Authorised Service Centre Kilometer TASP Tata Motors Authorised Service Point Km/h Kilometer per hour Volts Left Hand Watts Maximum Weight...

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