Tightening Torque - Suzuki RM250 Owner's Service Manual

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18-8 SERVICING INFORMATION

TIGHTENING TORQUE

ENGINE
Cylinder head nuts
Magneto rotor nut
Cylinder nuts
Clutch sleeve hub nut
Crankcase bolt
Primary drive gear bolt
Gearshift cam bolt
Gearshift pawl lifter screw
Exhaust valve shaft arm bolt
Kick starter lever bolt
Spark plug
Oil level chek bolt
Oil drain plug
Water pump drain bolt
Engine mounting bracket nuts (front and upper)
Engine mounting nuts (front and upper)
Engine mounting nut (lower)
CHASSIS
Handlebar holder set nut
Handlebar holder bolts
Front fork clamp bolts (upper and lower)
Steering stem head nut
Front fork cap bolts
Front fork center bolt
Compression damper unit
Master cylinder mounting bolt (front & rear)
Master cylinder rod lock-nut (rear)
Brake hose union bolts (front and rear)
Brake pad mounting pin (front and rear)
Brake caliper mounting bolts (front)
Brake caliper axle bolt (rear)
Brake bleeder bolt (front and rear)
Disc plate bolt (front and rear)
Brake pedal pivot bolt (rear)
Front axle holder bolts
Front axle nut
Rear axle nut
Rear sprocket nuts
Drive chain control roller bolt
Rear swingarm pivot nut (engine mounting)
Rear shock absorber mounting nuts (upper and lower)
Rear cushion lever nut (upper and lower)
PART
PART
N·m
kgf-m
25
2.5
55
5.5
38
3.8
90
9.0
11
1.1
70
7.0
23.5
2.35
10
1.0
4
0.4
23
2.3
20
2.0
5.5
0.55
21
2.1
5.5
0.55
43
4.3
45
4.5
55
5.5
N·m
kgf-m
15
1.5
25
2.5
23
2.3
100
10.0
35
3.5
70
7.0
30
3.0
10
1.0
18
1.8
23
2.3
18
1.8
26
2.6
28
2.8
6
0.6
10
1.0
29
2.9
18
1.8
35
3.5
100
10.0
30
3.0
31
3.1
70
7.0
55
5.5
80
8.0
lb-ft
18.0
40.0
27.5
65.0
8.0
50.5
17.0
7.0
3.0
16.5
14.5
4.0
15.0
4.0
31.0
32.5
40.0
lb-ft
11.0
18.0
16.5
72.5
25.5
50.5
21.5
7.0
13.0
16.5
13.0
19.0
20.0
4.4
7.0
21.0
13.0
25.5
72.5
21.5
22.5
50.5
40.0
58.0

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Questions and answers

Corleone Giovanni
January 22, 2025

Mislio sam a nisam vidio da li suzuki ima reed ventile

1 comments:
Mr. Anderson
February 10, 2025

Yes, the Suzuki RM250 has reed valves. The discussion indicates that RM models have used reed valves from the beginning, and since 1995, the RM250 has had a "traditional full reed" design.

This answer is automatically generated

Christian
February 5, 2025

Was wondering on the piston for these rm250s if I was to get a new one would I haft to get one with the port holes like one that's in the bike now or can I just get a normal piston without the power valve holes in the piston idk confused me for a minute can't find nothing about it

User image 67a33407e772c
2 comments:
marek Nikolas Maliar
March 18, 2025

@Christian

marek Nikolas Maliar
March 18, 2025

@Christian When you buy pistons with holes, they are better because more mixture flows inside and so on. I recommend you choose between brands like Prox, Wiseco, and Wossner.

Maxx
April 14, 2025

How do I know if the holes line up properly Ontario bolt with the hole in the hose connecting to the Caliper

User image 67fca4400db79
1 comments:
Mr. Anderson
April 14, 2025

To check if the holes align correctly for the Suzuki RM250 hose connecting to the caliper, follow these steps:

1. Touch the brake hose union to the stopper.
2. Ensure the brake hose end fits correctly between the hose stopper.
3. Check that the union bolt holes align with the caliper and washer.
4. Once aligned, tighten the union bolt to the specified torque.

This confirms proper alignment and secure connection.

This answer is automatically generated

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