Certikin MB055 Operating & Installation Manual
  1. Manuals
  2. Brands
  3. Certikin Manuals
  4. Swimming Pool Heater
  5. MB055
  6. Operating & installation manual

Certikin MB055 Operating & Installation Manual

Pool & spa heaters
Hide thumbs Also See for MB055:
Table of Contents

Advertisement

Quick Links

Natural Gas
MODEL:
MB055
WARNING: If the information in these instructions are not followed exactly, a fire or
explosion may result causing property damage, personal injury or death.
-
Do not store or use gasoline or other flammable vapours and liquids in the vicinity
of
this or any other appliance.
-
WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use any phone in your building.
•
Immediately call your gas supplier from a neighbour's phone. Follow the gas
supplier's instructions.
-
Installation and service must be performed by a Corgi registered installer, service
agency or the gas supplier.
MB055
Operating, Installation and
Servicing Instructions for
Pool & Spa Heaters
L.P.G. Serial No:
MB105
MB155
MB105
MB185
MB265
MB155
MB185 - MB265 - MB405
MB405
Models:
MB055
MB105
MB155
MB185
MB265
MB405
M3556

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MB055 and is the answer not in the manual?

Questions and answers

Related Manuals for Certikin MB055

Summary of Contents for Certikin MB055

  • Page 1 Natural Gas L.P.G. Serial No: MODEL: MB055 MB105 MB155 MB185 MB265 MB405 WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or death. Do not store or use gasoline or other flammable vapours and liquids in the vicinity this or any other appliance.

  • Page 2: General Specifications

    GENERAL SPECIFICATIONS WATER CONTENT Litre Model Model Model (gal) (0.18) (0.3) (0.4) Model Model Model (0.4) (0.4) (0.5) MAXIMUM WATER PRESSURE 8 bar (125 psi) MAXIMUM WATER FLOW TEMP 45.0 °C 110 (°F) ELECTRICAL SUPPLY 230V 50Hz, FUSED AT 3A. POWER 100W PERFORMANCE SPECIFICATIONS - NATURAL GAS GAS CATEGORY, TYPE AND SUPPLY PRESSURE G20 @ 20 mbar (8 in.

  • Page 3: Table Of Contents

    INSIDE COVER - GENERAL & PERFORMANCE SPECIFICATIONS Contents PART ONE - USER'S OPERATING INSTRUCTIONS SECTION 1 / START-UP PROCEDURES Before Start-Up Operating Models 055, 105 AND 155 Operating Models 185, 265 and 405 After Start-Up SECTION 2 / CAUTION SECTION 3 / MAINTENANCE & CARE PROCEDURE Pool &...

  • Page 4: Part One - User's Operating Instructions

    PART ONE - USER'S OPERATING INSTRUCTIONS FOR YOUR SAFETY - READ BEFORE OPERATING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. SECTION 1 / START-UP PROCEDURES BEFORE START-UP BURNERS Clean air louvres of dust, lint and debris.

  • Page 5: Operating Models 055,105 And 155

    FOR YOUR SAFETY READ BEFORE OPERATING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. Isolate the appliance with the Service Cock inside. If This appliance is equipped with an ignition device this is not accessible, isolate at the gas meter.

  • Page 6: Operating Models 185, 265 And 405

    OPERATING MODELS 185, 265 and 405 Quick Start Pool Filter Blocked - Yellow Check that the Electricity and Gas Supplies are On - If the pump is running and there is on. Turn on the Pool Pump. Turn on the Heater insufficient pressure, possibly due to a with the switch on the Front Panel and set the blocked Pool Filter.

  • Page 7: After Start-Up

    AFTER START-UP SECTION 2 / CAUTION Feel the inlet and outlet pipes. Outlet pipe should be Elevated water temperature can be hazardous, and only slightly warmer than the inlet. It should not be the U. S. Consumer Product Safety Commission hot.

  • Page 8: Pool & Spa Water Chemistry

    3. Make visual check of the burner and pilot COLD WEATHER OPERATION flame. Flame pattern on the main burner and pilot is indicated in the previous illustration. Yellow MODERATE CLIMATE: Heater operation can con- flame means restriction of the air openings. Lifting tinue during short term cold spells.

  • Page 9: Part Two - Installation/Service Instructions

    PART TWO - INSTALLATION/SERVICE INSTRUCTION SECTION 1 / RECEIVING EQUIPMENT WARNING: This appliance must be installed and serviced by a CORGI registered installer. On receipt of your equipment it is suggested that you visually check for external damage to the carton. If the carton is damaged, a note should be made on the delivery note when signing for equipment.

  • Page 10: Section 2 / Installation Instructions

    SECTION 2 / INSTALLATION Models 185, 265 & 405 BS. 6891; Installation of low pressure pipework. INSTRUCTIONS BS. 6644; Installation of Gas Fired Hot Water Boilers 60kW to 2MW. IMPORTANT NOTICE CP 341; Water Supply. British Gas Publications: IM2; Purging Procedures on Non-domestic These instructions are intended for the use of quali- Gas Installations.
  • Page 11 CLEARANCES For servicing, provide at least 600mm (24") in front of the heater for burner tray removal, and at least ALL HEATERS 450mm (18") on water connection side of the heater For clearances from combustible surfaces, see the to inspect and delime the heat exchanger. chart below.

  • Page 12: Outdoor Heaters

    OUTDOOR HEATERS 105 & 155 Models FLUE TERMINAL (Outdoor) Stackless Top Illustra- These heaters are certified by Advantica for outdoor tion installation, when equipped with the approved tops designated for outdoor use. Top Vent Opening WARNING: The heater shall not be located in an area where water sprinklers, or other devices, may cause water to spray through the cabinet louvres and into the heater.

  • Page 13: Indoor Heaters

    INDOOR HEATER 185, 265 & 405 Models FLUE TERMINAL (Indoor) Draught Diverter The design is also certified by Advantica for indoor Illustration installation when fitted with the appropriate draught diverter and a suitable flue system to outside. Note 1. Remove the louvred jacket top by removing that the heater must be in a room separated from four (4) No.10 flat head screws.
  • Page 14 SPECIFICATIONS & DIMENSIONS 055 - 105 - 155 MODEL FLUE DIA CONNECTIONS SHIPPING WEIGHT WATER kg (lbs) mm (in.) APPLIANCE DIVERTER 100 (4) ½" 1½" NPT 31.8 (70) 2.3 (5) 127 (5) ½" 1½" NPT (105) 3.5 (8) 152 (6) ¾"...
  • Page 15 DIMENSIONS - 155 Model Only 220mm (8 - ") 85mm (3 - ") 1140mm (44 - ") 900mm 770mm (35 - ") (30 - ") 680mm (26 - ") 390mm (15 - ") Connection 370mm 610mm (14 - ") (24") SPECIFICATIONS &...

  • Page 16: Combustion Air

    VENTILATION REQUIREMENTS The flue/chimney design should avoid the formation of excessive quantities of condensate and for this The heater must have both ventilation and reason it is recommended that all chimneys are combustion air. Safe and efficient operation of the suitably insulated and lined.

  • Page 17: Gas Supply Connections

    GAS SUPPLY CONNECTIONS Honeywell Gas Valve Gas piping must have a manual shut-off valve located Burner Pressure outside the heater jacket. All gas piping should be adjustment tested after installation in accordance with local codes. CAUTION: The heater and its manual shut off valve must be disconnected from the gas supply during any pressure testing of that system at test pressures in excess of 150mbar (2.2psi).

  • Page 18: Plumbing For Water Connections

    PLUMBING FOR WATER CONNECTIONS LEFT SIDE WATER CONNECTION CONVERSION 185, 265 & 405 Models Only There are two ways of achieving the connection conversion. Removal and turning of the heat exchanger or, swapping of the headers. Generally swapping headers is easier and this process is described here. 1.
  • Page 19 This page is intentionally left blank 30-09-04...

  • Page 20: All Models

    CONNECTIONS 2" CPVC Adapters All Models LOCATION The heater requires water flow and pressure to operate properly. It must therefore be installed downstream of the discharge side of the filter and pump. A typical installation is plumbed as follows: 1. The Pump outlet is plumbed to the inlet of the Filter. mbsmall.tif 2.
  • Page 21 055 Models Only 185, 265 & 405 Models Only 055hdr.tif Ensure the O rings are properly seated before tightening hand tight. They maybe lubricated with silicone grease. Glue plastic pipe directly in to the 105 Model Only unions. The 105 accepts direct connection to 1½"...

  • Page 22: Electrical Wiring

    EXTERNAL AUXILIARY BYPASS VALVE The Electronic Ignition Device automatically lights (Where Required) the pilot and main burners upon a call for the heat. The heater is supplied with a transformer for 230V An auxiliary bypass valve should be used when flow mains input.
  • Page 23 WIRING DIAGRAM 055-105-155 MODELS ONLY ABBEY IGNITION DEVICE 30-09-04...
  • Page 24 WIRING DIAGRAM 185-265-405 MODELS ONLY ABBEY IGNITION DEVICE 30-09-04...

  • Page 25: Section 3 / Servicing Instructions

    SECTION 3 / SERVICING INSTRUCTIONS GENERAL LOCATION OF CONTROLS 055 MODEL Manual High Limit Reset Button 105 MODEL Pressure Switch Burners & Pilot Drain Valve Unitherm Governor Gas Valve (Bronze Units Only) Bypass Valve Solid State Thermostat & High Limits Ignition Control &...
  • Page 26 GENERAL LOCATION OF CONTROLS - continued. 185-265-405 MODEL 155 Model 185,265 & 405 Models CONTROL PANEL REMOVAL CONTROL PANEL REMOVAL 1. Remove lower door. 1. Remove (4) screws from sides of control 2. Remove (2) screws from bottom flange of panel.

  • Page 27: Pressure Switch

    185 265 and 405 Models Pool Filter Blocked - Yellow On - If the pump is running and there is insufficient pressure, possibly due to a blocked Pool Filter. The Heater will not run. On/Off Overheat - Red Switch On - This indicates the Heater has overheated and shutdown.
  • Page 28 All Models FLAME ROLL-OUT SAFETY SWITCH PRESSURE SWITCH ADJUSTMENT 1. With pump and heater on, turn adjustment knob (clockwise) until a click is heard from the gas valve. 2. Turn adjustment knob (counter clockwise) rollout.tif 1/4 turn. 3. Turn pump off and on several times. The heater is equipped with a thermal cutoff device to Heater should shut off immediately.

  • Page 29: High Limit

    3. To remove the manual reset high limit, follow the 055, 105 & 155 Models procedure for the high limit thermostat but in GAS VALVE REMOVAL addition, disconnect the electrical connections and release its mounting bracket from the side 1. Remove burner tray. (See burner drawer panel by removing the M4 nut at the front of the removal procedure).

  • Page 30: Heat Exchanger Removal

    185, 265 & 405 Models All Models PILOT REMOVAL AND CLEANING CONTROL IMMERSION WELL REPLACEMENT 1. Disconnect pilot tubing, and wires from 1. Shut water off to heater and drain heat gas valve. exchanger. 2. Remove pilot assembly from burner tray. 2.

  • Page 31: Desooting Procedure

    All Models To test the operation of the Unitherm Governor, place in hot water (over 43°C) and watch for movement DESOOTING PROCEDURE against spring. If there is no movement, replace unit. CAUTION: SOOT IS COMBUSTIBLE. EXERCISE EXTREME CARE. NEVER USE A WIRE BRUSH. 055, 105 &...

  • Page 32: Section 4 / Trouble Shooting Guide

    SECTION 4 / TROUBLE SHOOTING GUIDE These instructions are primarily intended for the use of qualified personnel specifically IMPORTANT NOTICE: trained and experienced in the installation of this type of heating equipment and related system components. Installation and service personnel must be Corgi Registered. Persons not qualified shall not attempt to install this equipment nor attempt repairs according to these instructions.
  • Page 33 PROBLEM CAUSE SOLUTION Pilot outage. Low gas pressure..... Adjust gas pressure. Restricted pilot......Clean pilot. Weak pilot generator....Replace pilot. Faulty Detection Electrode or PCB Yellow lazy flame Low gas pressure...... Adjust gas pressure. *Insects or debris clogging burner intake ports.....Clean burners. Inner &...
  • Page 34 055, 105 & 155 Models WARNING ELECTRICAL TROUBLESHOOTING HIGH VOLTAGE For qualified Technicians ONLY NOTE: This heater is equipped with an ignition module that shuts off pilot gas if pilot START fails to light after the third attempt. This is identified by the green LED flashing on the ignition module.
  • Page 35 ELECTRICAL TROUBLESHOOTING 055, 105 & 155 Models If the pool/spa water is too cold, troubleshoot the system as follows: Check voltage at 24 V terminals. VOLTAGE BETWEEN 21.5-28.5 V. VOLTAGE OUTSIDE RANGE 21.5-28.5 V. Set control to max. temperature. After 2-3 Check transformer, 230 V supply, correct as necessary.If 230 V side of transformer is open circuit, check cycles, check water temperature.
  • Page 36 185, 265 & 405 Models Logs CONTROL FAULT DIAGNOSIS The Control keeps a log of the number of times the Pressure Switch, Manual Overheat, Hi-Limit Before commencing a diagnosis it is recommended and Thermal Fuse (Rollout) fail. These can be that you familiarise yourself with the functions of the examined and reset to zero in Setup Mode.
  • Page 37 Setting Pool Temperature Lock/Unlock On / Off Postion Temperature Display Button Switch Setting Knob Setting Factory Setting Alternative Display Indicator Display units ° F = Fahrenheit ° C = Centigrade ° F or ° C Maximum temperature 32 °C (90 °F) 41 °C ( 106 °F) PL or SPA Filter Pressure Log...

  • Page 38: Section 5 / Replacement Parts

    SECTION 5 REPLACEMENT PARTS LIST 055 & Easiheat Model NOTE: To supply the correct part it is important that you state the model number, serial number and type of gas when applicable. spares2.pcx Pilot ( Silver ) Pilot ( Black ) europilot.tif softlite.tif inject.tif...
  • Page 39 Description - 055 Model Part Code BURNER TRAY Burner Tray w/Gas Valve Natural Burner Tray w/Gas Valve Propane Burner 301210 Burner Injector Natural No.50 350079 Burner Injector Propane No.57 350083 CONTROLS High Limit 57ºC (135ºF) 600889B High Limit Manual Reset 102ºC M3029 Thermostat Control (Solid State) 600960...

  • Page 40: Replacement Parts List - 055

    REPLACEMENT PARTS LIST 105 Model 16-H softlite.tif 11-H 14-H 12-H 10-M Pilot (Silver) inject.tif spares105_2.tif Pilot (Black) 10-12-01 europilot.tif...
  • Page 41 Description - 105 Model Part Code BURNER TRAY Burner Tray w/Gas Valve Natural Burner Tray w/Gas Valve Propane Burner 301210 Burner Orifice Natural No.50 350079 Burner Orifice Propane No.59 350350 CONTROLS Automatic Reset Thermostat 601549 High Limit Manual Reset 102ºC M3029 Thermostat Control (Solid State) 600960...

  • Page 42: Replacement Parts List - 105

    REPLACEMENT PARTS LIST 155 Model 12-H bits.tif Pilot (Silver) Pilot (Black) inject.tif europilot.tif softlite.tif 17-08-00...
  • Page 43 Description - 155 Model Part Code BURNER TRAY Burner Tray w/Gas Valve Natural Burner Tray w/Gas Valve Propane Burner 301210 Burner Orifice Natural No.49 350078 Burner Orifice Propane No.57 350083 CONTROLS Thermostat Pocket, High Limit M3028 High Limit 60ºC (140ºF) 600893B High Limit Manual Reset 102ºC M3029...

  • Page 44: Replacement Parts List - 155

    17-H REPLACEMENT PARTS LIST 16-H 185, 265 & 405 Model 13-H 11-H 12-H 10-H 11-H 14-H 12-H 17-H 15-H 14-H 16-H 14-M 18-H 10-S 12-S 18-H Pilot (Silver) Pilot (Black) europilot.tif inject.tif softlite.tif 27-01-04...
  • Page 45 Description - 185, 265 & 405 Models BURNER TRAY Burner Tray w/Burners Burner Tray w/o Burners Burner Tray w/Gas Valve Natural SPMB405 Burner Tray w/Gas Valve Propane SPMB403 Burner 301210 301210 301210 Burner Orifice Natural No.50 350079 350079 350079 Burner Orifice Propane No.59 350350 350350 350350...
  • Page 46 185, 265 & 405 Replacement Parts List (continued) Description PILOT (Silver) Pilot Natural/Propane 600799 600799 600799 Pilot Orifice Natural M3274 M3274 M3274 Pilot Orifice Propane 601218 601218 601218 Pilot Tube 400607 400607 400607 Hi-Tension Wire 650998 650998 650998 PILOT (Black) Pilot Natural/Propane M3685 M3685...
  • Page 47 Station Lane Industrial Estate Witney Oxon. Tel. 01993 778855 Fax. 01993 703407 17-05-04...

This manual is also suitable for:

Mb105Mb155Mb185Mb265Mb405

Table of Contents