Sealey SUPERMIG200.V2 Manual
Sealey SUPERMIG200.V2 Manual

Sealey SUPERMIG200.V2 Manual

200a professional mig welder with binzel euro torch

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Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to
Wear eye
instructions
protection
Breathing
Electromagnetic
welding
fields can cause
fumes can be
pacemaker
hazardous to
malfunction.
your health.
1. SAFETY
1.1.
ELECTRICAL SAFETY
WARNING! It is the owner's responsibility to read, understand and comply with the following:
You must check all electrical equipment and appliances to ensure that they are safe before use. You must inspect power supply leads,
plugs and all electrical connections for wear and damage. You must ensure the risk of electric shock is minimised by the installation of
appropriate safety devices. An RCCB (Residual Current Circuit Breaker) should be incorporated in the main distribution board. We also
recommend that an RCD (Residual Current Device) is used with all electrical products. It is particularly important to use an RCD with
portable products that are plugged into an electrical supply not protected by an RCCB. If in doubt consult a qualified electrician. You
may obtain a Residual Current Device by contacting your Sealey dealer. You must also read and understand the following instructions
concerning electrical safety.
1.1.1.
The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a qualified
electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2.
The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance
and the safety of the appliance operator. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3.
Ensure the insulation on all cables and the product itself is safe before connecting to the mains power supply. See 1.1.1. & 1.1.2.
above and use a Portable Appliance Tester (PAT).
1.1.4.
Ensure that cables are always protected against short circuit and overload.
1.1.5.
Regularly inspect power supply, leads, plugs for wear and damage and all electrical connections
to ensure that none is loose.
1.1.6.
Important: Ensure the voltage marked on the product is the same as the electrical power supply
to be used and check that supply is correctly fused, see fuse rating at right.
1.1.7.
DO NOT pull or carry the powered appliance by its power supply lead.
1.1.8.
DO NOT pull power plugs from sockets by the power cable.
1.1.9.
DO NOT use worn or damaged leads, plugs or connections. Immediately replace or have
repaired by a qualified electrician.
1.1.10.
This product comes without a plug. You must contact a qualified electrician to ensure an
adequate supply is available.
If fitting such a plug -
Ensure that the unit is correctly wired and earthed, as follows:
a) Connect the GREEN/YELLOW earth wire to the earth terminal 'E'.
b) Connect the BROWN live wire to live terminal 'L'.
c) Connect the BLUE neutral wire to the neutral terminal 'N'.
d) After wiring, check there are no bare wires, that all wires have been correctly connected,
that the cable outer insulation is clamped by the cable grip and that the grip is tight.
1.1.11.
Cable extension reels. When a cable extension reel is used it should be fully unwound before connection. A cable reel with an RCD
fitted is recommended since any product which is plugged into the cable reel will be protected. The section of the cores of the cable is
important. 2.5mm² section is a minimum, but to be absolutely sure that the capacity of the cable reel is suitable for this product and
for others that may be used in the other output sockets, we recommend the use of 2.5mm² section cable.
1.2.
GENERAL SAFETY
DANGER! Unplug the welder from the mains power supply before performing maintenance or service.
Keep the welder and cables in good condition. Take immediate action to repair or replace damaged parts.
9
Use genuine parts and accessories only. Unapproved parts may be dangerous and will invalidate the warranty.
9
Use an air hose to regularly blow out any dirt from the liner and keep the welder clean for best and safest performance.
9
Check and spray the gas cup and contact tip regularly with anti-spatter spray which is available from your Sealey stockist.
9
Locate the welder in a suitable work area. Ensure that the area has adequate ventilation as welding fumes are harmful.
9
© Jack Sealey Limited
200A PROFESSIONAL MIG WELDER WITH
BINZEL® EURO TORCH
MODEL NO:
Wear protective
Wear safety
gloves
footwear
Welding sparks
can cause
explosions or
fire.
Original Language Version
SUPERMIG200.V2
Wear protective
Arc rays can
clothing
burn eyes and
injure skin.
Electric shock
Hot surfaces
from welding
electrodes can
kill.
THIS PRODUCT REQUIRES A
MINIMUM 16 AMP
SUPPLY
SUPERMIG200.V2 Issue 1 11/07/22

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Summary of Contents for Sealey SUPERMIG200.V2

  • Page 1 SUPERMIG200.V2 MODEL NO: Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
  • Page 2: Gas Safety

    Gas Type: ........CO2, Argon, CO2/Argon Mix Torch: ......3mtr Euro Non-Live - BINZEL® MB15 Supply: ..............230V-16A** Absorbed Power: ............7.4kW Case Size: ..............Large ** (To achieve max. power a 32A supply required) Original Language Version SUPERMIG200.V2 Issue 1 11/07/22 © Jack Sealey Limited...
  • Page 3: Assembly And Preparation

    The regulator will screw directly to the threads on the gas bottle. Tighten with a spanner. Original Language Version SUPERMIG200.V2 Issue 1 11/07/22 © Jack Sealey Limited...
  • Page 4 Slide the spacer onto the spool holder and retain it by screwing the knob into place as shown above in fig.9. Ensure that the wire is coming off the bottom of the reel in the direction of the wire drive unit as shown in fig.10. fig.9 fig.10 SUPERMIG200.V2 Issue 1 11/07/22 Original Language Version © Jack Sealey Limited...
  • Page 5 4.12.4. The size of each wire feed groove is printed on the edge of the roller on the same side as the groove. SUPERMIG200.V2 Issue 1 11/07/22 Original Language Version © Jack Sealey Limited...
  • Page 6: Mig/Mag Welding

    IMPORTANT: BEFORE YOU COMMENCE, MAKE SURE THE MACHINE IS SWITCHED OFF AT THE MAINS. IF WELDING A CAR, DISCONNECT THE BATTERY OR FIT AN ELECTRONIC CIRCUIT PROTECTOR. WE STRONGLY RECOMMEND THE USE OF A Sealey “PROSAF/12V OR 24V IN ORDER TO PROTECT SOPHISTICATED ELECTRONICS. ENSURE YOU HAVE READ & UNDERSTOOD THE ELECTRICAL SAFETY INSTRUCTIONS IN CHAPTER 1.
  • Page 7: Ratings Plate

    To keep the contact tip free from spatter, we recommend the use of Sealey anti-spatter spray (MIG/722308) available from your Sealey Stockist. Refer to fig.11 and section 4.9.4 to 4.9.7 for removal and replacement.
  • Page 8: Troubleshooting

    Weld current too high Decrease power and wire speed. (Section 5) Weld speed too slow Move torch faster Incorrect distance of torch to Torch distance should be 8-10mm workpiece SUPERMIG200.V2 Issue 1 11/07/22 Original Language Version © Jack Sealey Limited...
  • Page 9: Environment Protection

    Important: No Liability is accepted for incorrect use of this product. Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim. Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 01284 703534 sales@sealey.co.uk...

Table of Contents