Sealey SUPERMIG180.V4 Instructions Manual

Sealey SUPERMIG180.V4 Instructions Manual

180a professional mig welder with binzel euro torch

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Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to
Wear a
instruction
welding
manual
mask
Electromagnetic
Welding sparks
fields can cause
can cause
pacemaker
explosions or fire
malfunction
1. SAFETY
WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any
other connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of
appropriate safety devices. A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board.
We also recommend that a Residual Current Device (RCD) is used. It is particularly important to use an RCD with portable products that
are plugged into a supply which is not protected by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual
Current Device by contacting your Sealey stockist. You must also read and understand the following instructions concerning electrical
safety.
The Electricity at Work Act 1989 requires that all portable electrical appliances, if used on business premises, are tested by a qualified
electrician, using a Portable Appliance Tester (PAT), at least once a year.
The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances and
the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.
Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. See 1.1.1. and 1.1.2. and
use a Portable Appliance Tester.
Ensure that cables are always protected against short circuit and overload.
Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that none is loose.
Important: Ensure that the voltage marked on the appliance matches the power supply to be used and that the supply is correctly fused.
DO NOT pull or carry the appliance by the power cable.
8
DO NOT pull the plug from the socket by the cable.
8
DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty item repaired or replaced by a qualified
8
electrician.
SUPERMIG180 is a single phase machine and must be run from a minimum 16Amp supply. To achieve maximum output this
model will require a 30Amp fused supply. We recommend you discuss the installation of an industrial round pin plug and
socket with your electrician.
Fit a plug according to the following instructions (UK only).
a)
Connect the GREEN/YELLOW earth wire to the earth terminal 'E'.
b)
Connect the BROWN live wire to the live terminal 'L'.
c)
Connect the BLUE neutral wire to the neutral terminal 'N'.
d)
After wiring, check that there are no bare wires, that all wires have been correctly connected, that the cable outer
insulation extends beyond the cable restraint and that the restraint is tight.
When a cable extension reel is used it should be fully unwound before connection. A cable reel with an RCD fitted is recommended since
any product which is plugged into the cable reel will be protected. The cross-section of the cable on the cable reel must be suitable for the
unit and never lower than the cross-section of the mains cable supplied with the unit.
1.1.
GENERAL SAFETY
DANGER! Unplug the welder from the mains power supply before performing maintenance or service.
Keep the welder and cables in good condition. Take immediate action to repair or replace damaged parts.
9
Use genuine parts and accessories only. Unapproved parts may be dangerous and will invalidate the warranty.
9
Use an air hose to regularly blow out any dirt from the liner and keep the welder clean for best and safest performance.
9
Check and spray the gas cup and contact tip regularly with anti-spatter spray which is available from your Sealey stockist.
9
Locate the welder in a suitable work area. Ensure that the area has adequate ventilation as welding fumes are harmful.
9
Keep work area clean, tidy and free from unrelated materials. Also ensure that the work area has adequate lighting and that a fire
9
extinguisher is at hand.
© Jack Sealey Limited
180A PROFESSIONAL MIG WELDER WITH
BINZEL® EURO TORCH
MODEL NO:
Wear protective
Warning!
gloves
Electricity
Shock hazard
Original Language Version
SUPERMIG180.V4
Warning!
Caution
Keep away
required
from rain
Arc rays can
Electric shock
burn eyes and
from welding
injure skin
electrodes can
kill
Supermig180.V4 Issue:1
Breathing
welding fumes
can be
hazardous to
your health
23/03/22

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Summary of Contents for Sealey SUPERMIG180.V4

  • Page 1 SUPERMIG180.V4 MODEL NO: Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
  • Page 2: Gas Safety

    3. SPECIFICATION fig.1 fig.2 Model No: .............Supermig180.V4 Welding Current: ............30-180A Wire Capacity: ............. 5-15kg Duty Cycle: ..................100% @ 56A, 75% @ 65A, 60% @ 73A, 15% @ 145A Cooling System: .............Forced Air...
  • Page 3 Ensure that the wire is coming off the bottom of the reel in the direction of the wire drive unit as shown in fig.8. Original Language Version Supermig180.V4 Issue:1 23/03/22 © Jack Sealey Limited...
  • Page 4 Grasp gas cup in right hand, push onto torch head and turn clockwise only. DO NOT turn gas cup anti-clockwise, as this will damage the internal spring. c) Cut wire so that it is just protruding from the cup. Original Language Version Supermig180.V4 Issue:1 23/03/22 © Jack Sealey Limited...
  • Page 5: Mig/Mag Welding

    Best connection is obtained by grinding clean the point of contact on the workpiece before connecting the earth clamp. b) The weld area must also be free of paint, rust, grease, etc. c) When welding a vehicle, be sure the vehicle battery is disconnected or fit an Electronic Circuit Protector available from your Sealey stockist.
  • Page 6 7 - Mains Supply U1: Rated supply voltage and frequency. Imax: Maximum current. I1eff: Maximum effective current. 8 - Welding current range. 9 - Serial Number. Specifically identifies each welder. Original Language Version Supermig180.V4 Issue:1 23/03/22 © Jack Sealey Limited...
  • Page 7: Maintenance

    To keep the contact tip free from spatter, we recommend the use of Sealey anti-spatter spray (MIG/722308) available from your Sealey stockist. Refer to fig.12 and section 4.9 for removal and replacement.
  • Page 8: Weee Regulations

    Important: No Liability is accepted for incorrect use of this product. Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim. Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 01284 703534 sales@sealey.co.uk...

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