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Toro 137-6946 Installation Instructions Manual

Engine replacement kit

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Engine Replacement Kit
Workman
Model No. 137-6946
This product contains a chemical or chemicals known to the State of California
Installation
Loose Parts
Use the chart below to verify that all parts have been shipped.
Procedure
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© 2017—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
MDX Utility Vehicle
Proposition 65 Warning
to cause cancer, birth defects, or reproductive harm.
Description
No parts required
No parts required
No parts required
No parts required
Engine
Air intake hose
Hose clamp—air cleaner side
Hose clamp—engine side
Air cleaner bracket
Bolt
Locknut
Nut
Front tube frame
Right bed spacer assembly
Left bed spacer assembly
Pivot bed spacer
Screw
Carriage bolt
Bolt
Nut
No parts required
No parts required
Register at www.Toro.com.
WARNING
CALIFORNIA
Qty.
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1
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2
1
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4
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Form No. 3417-262 Rev A
Installation Instructions
Use
Prepare the machine.
Disconnect the battery.
Remove the cargo bed.
Disconnect the engine.
Install the engine.
Install the bed spacers.
Install the cargo bed.
Connect the Battery
Original Instructions (EN)
All Rights Reserved *3417-262* A
Printed in the USA

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Summary of Contents for Toro 137-6946

  • Page 1 Form No. 3417-262 Rev A Engine Replacement Kit Workman ® MDX Utility Vehicle Model No. 137-6946 Installation Instructions WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm.
  • Page 2: Preparing The Machine

    Preparing the Machine No Parts Required Procedure Note: Determine the left and right sides of the machine from the normal operating position. Note: You can use a hoist for better access under the machine. Park the machine on a level surface. Engage the parking brake.
  • Page 3 Removing the Cargo Bed No Parts Required For Machines with a Manual Cargo Bed Lift Cargo box weight: approximately 57 kg (126 lb) Lift the latch lever on either side of the machine, near the forward corner of the cargo bed, and fully raise the bed (Figure g024429...
  • Page 4 Lift the cargo bed up and off the machine (Figure g025013 Figure 4 g226635 Figure 6 1. Washer 4. Bed hole 2. Hairpin 5. Prop rod 3. Slot (frame) Slide the prop rod forward to remove it from the bracket on the frame (Figure Note: Retain the hardware for cargo bed...
  • Page 5 For Machines with an Electric Cargo Bed Lift Remove the hex-head bolt (1/2 x 5-1/2 inches) and locknut (1/2 inch) from the inboard and outboard lift brackets (Figure Note: Retain the hardware for cargo bed installation. Remove the hairpin cotter from the clevis pin (3-1/2 inches), and remove the clevis pin (3-1/2 inches) from the lift actuator rod (Figure...
  • Page 6 DANGER In certain conditions during fueling, static electricity can be released and cause a spark, which can ignite the fuel Disconnecting the Engine vapors. A fire or explosion from fuel can burn you and others and can damage property. No Parts Required •...
  • Page 7 g226804 Figure 8 1. Throttle cable 10. Oil in hose 19. Clutch assembly 28. Clutch screw 2. Engine nut 11. Oil out hose 20. Exhaust manifold 29. Engine tray 3. Cable bracket screw 12. Straight fitting (engine) 21. Manifold screw 30.
  • Page 8: Installing The Engine

    g226803 Figure 9 1. Intake hose 6. Air-cleaner bracket 11. Cable bracket (choke) 16. Engine 2. Hose clamp 7. Screw 12. Spring 17. Air-intake hose 3. Air cleaner 8. Cable-bracket screw 13. Stud ball 18. Locknut 4. Mounting bracket 9. Cable clamp 14.
  • Page 9 Install the 4 flange nuts and 4 cap screws securing the engine to the engine tray. Thread the 2 oil hoses into their fittings in the engine. Installing the Bed Spacers Note: Thread the straight hose end to the elbowed fitting on the engine and thread the elbowed hose end onto the straight hose fitting.
  • Page 10 Connect the right bed spacer assembly to the front tube frame with a bolt and to the bed frame assembly with a carriage bolt as shown in Figure g227146 Figure 12 g227145 1. Nut 3. Solenoid bracket bolts Figure 11 2.
  • Page 11 Installing the Cargo Bed No Parts Required For Machines with a Manual Cargo Bed Lift Rotate the cargo bed so that the hinge-bracket g026402 Figure 14 assembly and prop rod are facing downward (Figure 13). 1. Detent slot 2. Prop rod Using lifting equipment at the front and rear of the cargo bed, raise the cargo bed, and Carefully lower the cargo bed until the holes in...
  • Page 12: Connecting The Battery

    For Machines with an Electric Cargo Bed Lift Rotate the cargo bed so that the hinge-bracket assembly and prop rod are facing downward Connecting the Battery (Figure 13). Using lifting equipment at the front and rear of the cargo bed, raise the cargo bed, and No Parts Required align it over the frame of the machine with the hinge-bracket assembly facing rearward...