Kistler maXYmos BL Instruction Manual
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Kistler maXYmos BL Instruction Manual

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Instruction
Manual
maXYmos BL
Type 5867B...
ä
valid from
Firmware Version 2.3
5867B_002-626e-04.16

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  • Page 1 Instruction Manual maXYmos BL Type 5867B… ä valid from Firmware Version 2.3 5867B_002-626e-04.16...
  • Page 2 To the extent permitted by law, Kistler does not accept any liability if this manual is not followed or products other than those listed under accessories used.

  • Page 3: Table Of Contents

    BL, Type 5867B… Contents     Important Notes ......................7     For Your Safety ....................7     Unpacking ....................... 7     Transportation and Storage ................7     Supply ......................7     Electromagnetic Compatibility (EMC) .............. 8  ...
  • Page 4 Contents     4.3.5.4.8 Cutting Measuring Curve Off (Truncating) ........44     4.3.6 Specifying Process View ..............45     4.3.6.1 Parameter "Capture Only the First NOK EO for Bar Graph" ... 46     4.3.7 Setting up Data Export – from the maXYmos ........47  ...
  • Page 5 BL, Type 5867B…     4.4.6.5.4 Activating ENVELOPE Trend Tracking ..........75     4.4.6.5.5 Obtaining Process Value from ENVELOPE ........76     4.4.6.6 Catch Zone for Process Values ............76     4.4.6.6.1 Significance and Purpose of Catch Zones ........76  ...
  • Page 6 Writing Values from PLC to maXYmos BL with Firmware Version   1.08 (or earlier) ................175     8.1.9.6 Writing Values from PLC to maXYmos BL Firmware Ver. 1.1 ..177     8.1.9.7 Reading Values from maXYmos BL to PLC ........178  ...
  • Page 7 BL, Type 5867B…     Technical Data ....................... 183     Accessories ......................184     11.1 General Accessories ..................184     11.2 Sensors ......................184     Index ........................185 Total number of pages: 190 Page 6...

  • Page 8: Important Notes

    If safe operation is no longer ensured because one or more of these criteria are not met, the monitor must be immediately returned to your local Kistler sales center or distributor for repair. The monitor must be disconnected from all power sources prior to commissioning and before any maintenance, repair or replacement of parts.

  • Page 9: Electromagnetic Compatibility (Emc)

    (electrostatic charges). 1.6 Disposal Waste electrical and electronic equipment must not be disposed of in domestic refuse. Please take the old equipment to your nearest collection point for disposal of such equipment or contact your Kistler sales office. Page 8 5867B_002-626e-04.16...

  • Page 10: Brief Description

    The maXYmos BL can be used to capture, monitor and display the interrelation of basically all measurands that can be recorded with piezoelectric, strain gage and potentiometric ±10 V sensors.
  • Page 11 BL, Type 5867B… The commonest applications of the maXYmos BL involve monitoring processes: The quality of a part or production step is often reflected in the relationship between two measurands, i.e. with reference to a characteristic curve for the part or step. The maXYmos BL uses evaluation objects to evaluate this curve as GOOD (OK) or BAD (NOK).

  • Page 12: Configuration Of The Monitor

    Configuration of the Monitor Configuration of the Monitor 3.1 Interfaces and Signal Paths ± 10 V TARE Y (strain gage) RESET (piezoelectric) MP-15 MP-02 MP-00 MP-01 Measuring program MP-01 Scaling Current meas- urement curve Scaling Area ZERO X related to ±10 V Global area...

  • Page 13: 3.2 Data And Access Paths

    BL, Type 5867B… 3.2 Data and Access Paths 16 Measuring programs MP-01 MP-02 MP-00 maXYmos BL Data and Access MP-specific Data 1. Process values (without curve) Current Curve Memory History Curve Memory 1. The last 320 1. Current measurement...

  • Page 14: Parameter Structure - Parameters And Their Storage Locations

    Configuration of the Monitor 3.3 Parameter Structure – Parameters and their Storage Locations MP-15 MP-00 MP-01 GLOBALe Parameter MP-spezifische Parameter   Language Fieldbus    EO Set (up to 4 EOs) Access Alerting    Switch Signals (S1 u. S2) Date + Time Display+Audio ...

  • Page 15: 3.4.1 Process Menus - Information Pages For Process Status

    BL, Type 5867B… 3.4.1 PROCESS Menus – Information Pages for Process Status 3.4.1.1 Main Page of the PROCESS Menu Level Starting point for PROCESS information pages and point of access for SETUP and SERVICE menus Evaluation Result Piece Counter for GOOD (OK) and BAD (NOK) Parts ALARM or WARNING message.

  • Page 16: Scrolling Through The Process Information

    Configuration of the Monitor 3.4.1.2 Scrolling through the Process Information Pages For meaning of a particular PROCESS information page see related header! Toggling between full screen and normal view by touching relevant area of display! Touch Individual Escape Unzoom Auto-Zoom Zoom+ Zoom Zoom- Show Catchzones Show Bundle Touch...

  • Page 17: Process Information - Warnings And Alarms

    BL, Type 5867B… 3.4.1.3 PROCESS Information – Warnings and Alarms The sidebar of the PROCESS level includes the "Warnings and Alarms" button: The symbol on the button flashes if messages have been received. Neither warnings nor alarms have been received.

  • Page 18: Process Information - Checking Piece Counter

    Configuration of the Monitor 3.4.1.4 PROCESS Information - Checking Piece Counter Touching this button displays the following additional information and function buttons: 1. Display piece counter percentages 2. Piece counter reset button 3. ID of last part Reset button for counter of the part ID (only for internal part ID generation The piece counter and the part ID counter can...

  • Page 19: Service Menus - Tools For Commissioning And Tests

    BL, Type 5867B… 3.4.2 SERVICE Menus – Tools for Commissioning and Tests See headers for meaning of the various SERVICE information pages. With the piezoelectric version the charge amplifier may have to be switched to OPERATE! Manual triggering of the "Test Sensor"...
  • Page 20 The example given shows that sequencer mode has been activated. As a result, the UVT shown will be applied. (Cannot be selected in regular maXYmos BL mode / if no valid license is available) 5867B_002-626e-04.16 Page 19...

  • Page 21: Setup Menus - Structure Of The Parameter Configuration Paths

    BL, Type 5867B… 3.4.3 Setup Menus – Structure of the Parameter Configuration Paths ATTENTION! As the resetting to the defaults is always performed without any prior warning and without another confirmation prompt! You have to back up the entire setup of the monitor beforehand!

  • Page 22: Setup - Configuring Monitor Parameters

    SETUP – Configuring Monitor Parameters SETUP – Configuring Monitor Parameters 4.1 Navigating through a Group of Menus Taking the EO Editor as an example: Several menus with a similar purpose are grouped. The horizontal arrow buttons are used to navigate through the group. A menu group from any individual page can be left by touching the cross or tick button.

  • Page 23: 4.2 Accessing Setup Level

    BL, Type 5867B… 4.2 Accessing Setup Level Settings can be made at Setup level while the process is running. However, care must be taken, as the altered parameters are applied to the live process immediately after the user exits from the particular menu with .

  • Page 24: 4.3 Global Setup - Global Configuration Of Parameters

    SETUP – Configuring Monitor Parameters 4.3 Global Setup – Global Configuration of Parameters Accessing the Setup level is described in Section 4.2! 4.3.1 Choosing Language 5867B_002-626e-04.16 Page 23...

  • Page 25: Specifying (Checking And Unchecking) Access Protection

    BL, Type 5867B… 4.3.2 Specifying (Checking and Unchecking) Access Protection In the default configuration the "Login" button is not yet visible. Operate without Access Protection This is the default configuration. The tick cannot be removed until an administrator has been created and has logged in.
  • Page 26 Now all input users are shown in the login dialogue. If the admin password has been forgotten, it is possible to access from "Kistler". Ask for the corresponding password from Kistler Service at: +49 7172 184 - 333 5867B_002-626e-04.16 Page 25...

  • Page 27: Access Rights Of The User Groups

    BL, Type 5867B… 4.3.2.1 Access Rights of the User Groups All of the parameters can be viewed even without access authorization. You do, however, have to be suitably authorized to change them. Disabled parameter fields are then displayed against an orange rather than a white background, disabled buttons are dimmed.

  • Page 28: Setting Date And Time

    SETUP – Configuring Monitor Parameters 4.3.3 Setting Date and Time If "Synchronization with Time Server" is checked, the maXYmos synchronizes with an external time server. This feature is useful if all of the components (of an assembly line for instance) have to have an identical time base. The operating system of the maXYmos specifies the synchronization interval independently.

  • Page 29: Configuring Measuring Channels

    BL, Type 5867B… 4.3.4 Configuring Measuring Channels 4.3.4.1 Choosing between GLOBAL or MP-specific Configuration If all of the measuring programs can use the same sensor scaling, because, for example. the items under test have different shaped curves, but approximately identical displacement and/or force ranges, the setup procedure only has to be performed GLOBALLY once for channel X and/or channel Y.

  • Page 30: Configuring Channel X Globally

    SETUP – Configuring Monitor Parameters 4.3.4.2 Configuring Channel X GLOBALLY See page 28 for condition for using the parameters GLOBALLY. Sensor Type: Potentiometer or ±10 V transmitter Unit: Any unit can be entered on the keyboard Used Range: Enter sensor range being used. Determines the initial zoom of the X-axis.

  • Page 31: Principle Of 2-Point Scaling For Example Of Potentiometer

    BL, Type 5867B… 4.3.4.3 Principle of 2-point Scaling for Example of Potentiometer At the bottom (cold) end a potentiometer supplies 0 % and at the hot (top) end 100 % of the possible measurement signal. Within this range two known positions (end points) are approached and the resultant signals taught.

  • Page 32: Configuring Channel Y Globally (Strain Gage Version)

    SETUP – Configuring Monitor Parameters 4.3.4.4 Configuring Channel Y GLOBALLY (strain gage version) See Section 4.3.4.1 on page 28 for condition for using the parameters GLOBALLY. Sensor Type: Strain gage or 10 V transmitter Unit: Any unit can be entered on the keyboard Used Range: Enter limits of range Decimal places: Choose an expedient position for the decimal point Scaling by "Teach-In": Here two physical quantities (such as...

  • Page 33: Configuring Channel Y Globally (Piezoelectric Version)

    BL, Type 5867B… Enable Test Sensor using Dig-Input: Test Sensor s enabled or disabled by means of Dig-In. Disable if, for example, a test is to be triggered for channel X only (there is only one I-STEST input). ⇒ See page 81 for MP-specific configuration of channel Y 4.3.4.5...

  • Page 34: Configuring Cycle Control

    SETUP – Configuring Monitor Parameters Before teaching the test point the OPERATE button may have to be touched to switch the charge amplifier to "OPERATE" mode (Measure). State OPERATE State RESET  channel Y-MP-specific configuration: see page 82 4.3.5 Configuring Cycle Control 4.3.5.1 What is a Cycle? A complete cycle consists of a measuring cycle and an evaluation cycle.

  • Page 35: Choosing Global Or Mp-Specific Cycle Control

    BL, Type 5867B… 4.3.5.2 Choosing GLOBAL or MP-specific Cycle Control The checkbox "Use Settings from GLOBAL SETUP" in the MP Setup is used to decide whether the parameters of Cycle Control are to be configured and used GLOBALLY or MP- specific.

  • Page 36: Configuring Cycle Control Globally - Access Und Menus

    SETUP – Configuring Monitor Parameters 4.3.5.3 Configuring Cycle Control GLOBALLY – Access und Menus See Section 4.3.5.2, page 34 for GLOBAL configuration. Specifying Measuring p. 36 Functions Specifying p. 36 Delta-X Specifying P. 37 START condition Specifying P. 37 STOP condition Specifying P.

  • Page 37: Cycle Control - Parameters In Detail

    BL, Type 5867B… 4.3.5.4 Cycle Control – Parameters in Detail 4.3.5.4.1 Specifying Measuring Functions – The Differences This menu is accessed as described on p. 35. Y = f(X) A measurand is captured on channel Y against a measurand on channel X. A selectable X increment (Delta- X) controls the reading in of the pairs of Y/X values.

  • Page 38: Specifying Delta-X

    SETUP – Configuring Monitor Parameters 4.3.5.4.2 Specifying Delta-X This menu is accessed as described on p. 35. Values are only read in when changes in X take place. If Delta-X is on "Automatic" (default), the maXYmos specifies a value density of approximately 1 000 pairs of values per curve.
  • Page 39 BL, Type 5867B… 4.3.5.4.4.1 Controlling START-STOP by means of the Measurands This menu is accessed as described on p. 35. This has the benefit of making the maXYmos independent of external control systems. Example 1 START-STOP is controlled by means of the measurand on channel X . When a Thresh-X is reached, the measuring cycle is started and is ended with another Thresh-X.
  • Page 40 SETUP – Configuring Monitor Parameters Example 2 START-STOP is again controlled by the measurand of channel X. By contrast with Example 1, the cycle is now stopped after a curve return that can be preset is reached. 0.50 mm (corresponds to "Return"...

  • Page 41: Examples Of Start-Stop Combinations

    BL, Type 5867B… 4.3.5.4.5 Examples of START-STOP Combinations STOP Thresh-Y STOP Thresh-X, from RIGHT START START Thresh-X, from LEFT Thresh-X STOP Thresh-Y I-START must not be taken to 0 until the STOP-Thresh-Y has been reached. Otherwise the cycle would be prematurely...

  • Page 42: Start-Stop For Y(T) Function Of The Piezoelectric Version

    SETUP – Configuring Monitor Parameters 4.3.5.4.6 START-STOP for Y(t) Function of the Piezoelectric Version With the Y(t) function, for example force against time, it is no longer possible to start the cycle by means of Thresh-X. In this case the maXYmos has to be brought into the START condition using either dig.
  • Page 43 BL, Type 5867B… 2. START using dig. Input I-START Benefit: This makes it possible to also capture and monitor the preliminary stage of curve generation. For example, it is then possible to monitor whether the time from when the START signal appears to when the curve first rises is within specified tolerance band limits.

  • Page 44: Specifying Turning Point - Dividing Measurement Curve Into Positive And Negative Parts

    SETUP – Configuring Monitor Parameters 4.3.5.4.7 Specifying Turning Point - Dividing Measurement Curve into POSITIVE and NEGATIVE Parts This menu is accessed as described on p. 35! Benefit: A POSITIVE and/or NEGATIVE part of the curve can then be allocated to each EO . New re-entries through the other part of the curve which then lead to NOKs are then ignored by the EO.

  • Page 45: Cutting Measuring Curve Off (Truncating)

    BL, Type 5867B… Example 4 Evaluation objects that can be passed through by both the POSITIVE and the NEGATIVE part of the curve (EO-3 at the turning point in this case), are to be allocated to the "Curve Part" ANY (9). This means the EO takes NO ACCOUNT of which part ("ANY") of the curve passes through it.

  • Page 46: Specifying Process View

    SETUP – Configuring Monitor Parameters 4.3.6 Specifying Process View Specifying the form of representation for: 1. The bar graph of the PROCESS page "OK-NOK Distribution" 2. The evaluation objects UNI-BOX and ENVELOPE on the PROCESS page "Current Measurement Curve" Choose a Traffic Light view here. The "Text" option can be used to enter any text, e.g.

  • Page 47: Parameter "Capture Only The First Nok Eo For Bar Graph

    BL, Type 5867B… 4.3.6.1 Parameter "Capture Only the First NOK EO for Bar Graph" Example The actual cause of the NOK here is clearly in the range of EO-2. The NOKs of the following EOs are only a result of this. If they are also counted in the bar graph, the cause of the NOK will no longer be clearly evident.

  • Page 48: Setting Up Data Export - From The Maxymos

    SETUP – Configuring Monitor Parameters 4.3.7 Setting up Data Export – from the maXYmos Format of the log file (currently CSV format) Name or IP address of the server Access data in line with computer management --> User Share name of the destination folder Filter options.

  • Page 49: Specifying Hysteresis For Switch Signals And Trigger-Y

    BL, Type 5867B… 4.3.8 Specifying Hysteresis for Switch Signals and Trigger-Y See dashed-line arrows for effect of hysteresis-X and hysteresis-Y! Hysteresis-X affects Hysteresis-Y affects Hysteresis-Y affects threshold of a switch signal threshold dynamic threshold of a switch signal relative to the X axis.

  • Page 50: Configuring Digital Ios

    SETUP – Configuring Monitor Parameters 4.3.9 Configuring Digital IOs The debounce time specified here affects all of the inputs. In the event of problems you should experiment with different times. Ticking the checkbox for level inversion effects an inversion of the digital output logic.

  • Page 51: Configuring Fieldbus

    BL, Type 5867B… 4.3.10 Configuring Fieldbus Note: The fieldbus type offered varies with the selected hardware option. In this case, PROFIBUS DP Example: Reading out process values. Entry and exit value of EO-2. Parameter listplease see from Example: 8.1.7.2...

  • Page 52: Configuring Warnings And Alarms

    SETUP – Configuring Monitor Parameters 4.3.11 Configuring Warnings and Alarms Warning and alarm messages can be configured in this group of menus. "NOK in Series"Problem This is used to specify the response to a certain number of NOKs in series: "Alarm", "Warning"...

  • Page 53: Display Audio Setup

    BL, Type 5867B… 4.3.12 Display Audio Setup Page 52 5867B_002-626e-04.16...

  • Page 54: Naming

    SETUP – Configuring Monitor Parameters 4.3.13 Naming The station name (device name) appears later on the sidebar of the PROCESS menus. "Company Name" and "Comments" appear in the CSV log of the export data 4.3.14 Network Setup If the DHCP checkbox is checked, the maXYmos is automatically allocated an IP address, provided there is a DHCP server on the network.

  • Page 55: 4.4 Measuring Program-Specific Setup

    BL, Type 5867B… 4.4 Measuring Program-specific Setup 4.4.1 Accessing MP-specific Setup “Operate without Access “Operate without Access Protection” is set to No . A login procedure is not Protection” is set to Yes . A login procedure is not required.

  • Page 56: Editing Evaluation Objects - Eo Editor

    SETUP – Configuring Monitor Parameters 4.4.2 Editing Evaluation Objects – EO Editor 4.4.2.1 Function of Tool Buttons in EO Editor Button Purpose Comments Enter zoom Individual zoom values can be entered in the fields on the manually axes. Touching this button zooms the current measurement curves Auto zoom incl.

  • Page 57: Setting Up Evaluation Objects [Eos]

    BL, Type 5867B… 4.4.3 Setting up Evaluation Objects [EOs] All of the evaluation objects are set up in the similar way to the procedure shown here for the example of a UNI-BOX. Further details are covered in the section "Types of Evaluation Object" from p. 64. See p. 73 ff.

  • Page 58: Specifying Reference Point For The Eos

    SETUP – Configuring Monitor Parameters 4.4.4 Specifying Reference Point for the EOs Section 4.4.3 describes how the EOs are positioned over the measurement curve. The default setup of the maXYmos references EOs and measurement curves to the absolute zero of the X-axis, with the parameters "Ref. Graph on" and "EO Reference" initially set to ABSOLUTE.

  • Page 59: Dynamic Reference Point "Trigger-Y

    BL, Type 5867B… 4.4.4.2 Dynamic Reference Point "TRIGGER-Y" With large positioning tolerances or external tolerances on the item under test itself, the ABSOLUTE zero is unsuitable as reference X. Positioning errors can cause one and the same part to be evaluated as OK one time and NOK the next time.

  • Page 60: Dynamic Reference Point "Block

    SETUP – Configuring Monitor Parameters 4.4.4.3 Dynamic Reference Point "BLOCK" If the reference points ABSOLUTE and TRIGGER-Y prove unsuitable because positioning tolerances together with dispersion, for instance in the insertion zone between the parts being joined, cause too much dispersion in the X direction, the reference point BLOCK, i.e. the position at the BLOCK point, may be the correct reference.

  • Page 61: Optimizing Block To Improve Reproducibility

    BL, Type 5867B… 4.4.4.3.2 Optimizing BLOCK to Improve Reproducibility Blocking forces on manual presses often depend on the particular force being applied by the operator. If curves ("Ref. Graph on") and evaluation objects ("EO Reference") are referenced relative to BLOCK, the block force measurement curves can be displaced in the X...

  • Page 62: Practical Example For Reference Block

    SETUP – Configuring Monitor Parameters 4.4.4.3.4 Practical Example for Reference BLOCK The process of press fitting a pin into a housing is to be monitored. External tolerances on the housing have led to BLOCK being chosen as reference point. The measurement curves and all of the EOs apart from EO-3 are specified relative to this reference point.

  • Page 63: What Is The Purpose Of Dynamic Reference Points

    BL, Type 5867B… 4.4.4.4 What is the Purpose of Dynamic Reference Points? External tolerances are often not covered by quality control but are nevertheless superimposed on the measurement curve in the X direction. When the ABSOLUTE static reference point is being used they inevitably lead to horizontal offsetting of the measurement curve and hence often to NOK.

  • Page 64: Finding Suitable Reference Point

    SETUP – Configuring Monitor Parameters 4.4.4.5 Finding Suitable Reference Point Once a bundle of curves has been "adjusted", the setter can find the most suitable reference point by then switching to TRIGGER-Y, BLOCK or ABSOLUTE. 1. All curves and the EO are 2.

  • Page 65: Testing Newly Set Up Evaluation Objects

    Correct reference points and/or the EO coordinates as necessary. 4.4.6 Types of Evaluation Object The maXYmos BL offers a total of five types of evaluation object [EOs]. Four of these can be specified for each measurement curve or for each measurement program. 4.4.6.1 Evaluation Object [EO] UNI-BOX 4.4.6.1.1...

  • Page 66: Positioning Uni-Box Over Measurement Curve

    SETUP – Configuring Monitor Parameters 4.4.6.1.2 Positioning UNI-BOX over Measurement Curve See also Section: "Setting up Evaluation Objects [EOs]“, p. 56 Left: Positioning the UNI-BOX with a stylus or numerical entry in the EO Editor Right: UNI-BOXes in the PROCESS View 4.4.6.1.3 Obtaining Process Values from the UNI-BOX With the UNI-BOX, provision of process values depends on the configuration and they are...

  • Page 67: Specifying Catch Zone Of Uni-Box

    BL, Type 5867B… Min-Max Process Values Within the boundaries of a box and to the boundary of any catch zone defined. Depending on the configuration they can be: XMIN-X / XMIN-Y (smallest X value and the associated Y value)

  • Page 68: Which Process Values Does Uni-Box Provide

    SETUP – Configuring Monitor Parameters 4.4.6.1.5 Which Process Values Does UNI-BOX Provide? Which individual process values the UNI-BOX provides depends on their configuration. Have a look at the "Value Table" Editor of the "Process View" menu group, choosing the number of the EO about which you require the information.

  • Page 69: Positioning Line-X Over Measurement Curve

    BL, Type 5867B… 4.4.6.2.2 Positioning LINE-X over Measurement Curve Left: Positioning a LINEX element with a stylus or numerical entry Right: LINE-X in the PROCESS view 4.4.6.2.3 Obtaining Process Value from LINE-X The process value ENTRY is the X value at the point of intersection of the curve with the LINE-X element and its horizontal extension in the catch zone.

  • Page 70: Specifying Catch Zone For Line-X

    SETUP – Configuring Monitor Parameters 4.4.6.2.4 Specifying Catch Zone for LINE-X See also Section "Catch Zone for Process Value, p. 76 ff." The catch zone, within which process values are still caught, is specified separately for each EO (left screenshot). It is specified as a percentage of the particular width or height of the EO.

  • Page 71: Evaluation Object [Eo] Line-Y

    BL, Type 5867B… 4.4.6.3 Evaluation Object [EO] LINE-Y 4.4.6.3.1 Evaluation Criterion The measurement curve must cross LINE-Y once in the specified direction, i.e. coming from the RIGHT or from the LEFT. LINE-Y monitors whether a Y value remains within its tolerance band limits YMIN and YMAX.

  • Page 72: Specifying Catch Zone For Line-Y

    SETUP – Configuring Monitor Parameters 4.4.6.3.4 Specifying Catch Zone for LINE-Y See also section: "Catch Zone for Process Value", p. 76 ff. "Display Catch Zone" button The catch zone, within which process values are still caught, is specified separately for each EO (left screenshot).

  • Page 73: Evaluation Object [Eo] No-Pass

    BL, Type 5867B… 4.4.6.4 Evaluation Object [EO] NO-PASS 4.4.6.4.1 Evaluation Criterion This EO must not be crossed, otherwise it generates NOK and sets the online output O-NO- PASS in REAL time (<1ms) to "1". The desired pass direction is always from below to above.

  • Page 74: Evaluation Object [Eo] Envelope

    SETUP – Configuring Monitor Parameters 4.4.6.5 Evaluation Object [EO] ENVELOPE 4.4.6.5.1 Evaluation Criterion The measurement curve must enter through the side of the ENVELOPE defined as ENTRY and leave through the side defined as EXIT, without infringing the top or bottom boundary line in the process.

  • Page 75: Allocating Envelope To One Part Of Curve

    BL, Type 5867B… Only those measurement curves that cover the complete X range of the envelope are included in its generation. In the adjacent example none of the curves meet this condition, so the ENVELOPE "drops" onto the X-axis.

  • Page 76: Activating Envelope Trend Tracking

    SETUP – Configuring Monitor Parameters 4.4.6.5.4 Activating ENVELOPE Trend Tracking This function is activated by ticking the "Trend Tracking" checkbox. Its purpose is to compensate for creeping drift in the Y values of the measurement curves, for example when tools wear, by selectively migrating the Y limits of the envelope.

  • Page 77: Obtaining Process Value From Envelope

    BL, Type 5867B… The envelope has reached The alarm appears in the alarm trend limit (above list, from where it must be screenshot). An ALARM is acknowledged using set at the same time. button or I-ACK input (above screenshot).

  • Page 78: Specifying Size Of A Catch Zone

    SETUP – Configuring Monitor Parameters 4.4.6.6.2 Specifying Size of a Catch Zone The span of the catch zone can be set separately for each EO. The percentage refers to the width of the particular box boundary in the X- and Y-direction. If no catch zone is required, the parameter is set to 0 % for the particular direction.

  • Page 79: Configuring Switch Signals

    BL, Type 5867B… 4.4.7 Configuring Switch Signals The maXYmos has two switch signal outputs (O-S1 and O-S2), each of which can be chosen for allocation to either channel X or channel Y. They can be used for simple control tasks, such as switching a feed unit from "fast"...

  • Page 80: Specifying Process View

    SETUP – Configuring Monitor Parameters 4.4.7.1 Specifying Process View 4.4.7.2 Setting Scaling, Specifying Reference Point for Graphs of Curves As in the EO Editor, you can also specify the reference position for the curves here. Tip: If you choose NOK here, only the NOK curves of importance to diagnostics are "collected".

  • Page 81: Part-Ident-Generator - Specifying Sn Source

    BL, Type 5867B… 4.4.7.4 Part-Ident-Generator – Specifying SN Source Choose the source of the part ident here. header text followed by a box con- sisting of different date stamps. The part ID is displayed later This is used to specify...

  • Page 82: Configuring Channel X - Mp-Specific

    SETUP – Configuring Monitor Parameters 4.4.7.5 Configuring Channel X – MP-specific If an MP requires special measuring channel settings, for instance because a part type needs a higher filter factor, the corresponding channel parameters can be uncoupled from the global setup and be set MP-specific. To achieve this, remove the tick from the checkbox "Use Settings from GLOBAL SETUP".

  • Page 83: Configuring Channel Y - Mp-Specific

    BL, Type 5867B… 4.4.7.6 Configuring Channel Y – MP-specific To achieve this, remove the tick from the checkbox "Use Settings from GLOBAL SETUP". This will make the parameters for channel Y MP-specific in future. At the same time the setup menus for the MP-specific setup of channel X are enabled.

  • Page 84: Configuring Cycle Control - Mp-Specific

    SETUP – Configuring Monitor Parameters 4.4.7.7 Configuring Cycle Control – MP-specific In most cases the parameters for cycle control are specified only once and this is done GLOBALLY. All of the measuring programs then use these centrally stored parameters. In the "Setup MP-specific"...

  • Page 85: 4.4.8 The Mp Manager

    BL, Type 5867B… 4.4.8 The MP Manager 4.4.8.1 Copying a Measuring Program Select the source MP. Then touch the "Copy" button. The contents of the MP are now on the clipboard. Now select the target MP and touch the "Paste" button. The...

  • Page 86: Deselecting Unused Measuring Programs

    SETUP – Configuring Monitor Parameters 4.4.8.3 Deselecting Unused Measuring Programs It is best to deselect unused MPs by removing the tick from the checkbox. This gives a better overview of the keypad switching PROCESS MPs. Keypad for selecting PROCESS MP before MP deselection (top) and after deselection (bottom).
  • Page 87 Sequencer Mode (License 2832 A) The Sequencer Mode allows programming of sequence controls that are used to control the processes. Enabling sequencer mode turns the maXYmos BL into a "standalone" device. An independent program can be created for every measurement program, using, for instance, the freely programmable digital input and outputs to poll or output special, process-relevant conditions.

  • Page 88: Significance Of The Tool Buttons In The Sequence Editor

    SETUP – Configuring Monitor Parameters 4.4.9.2 Significance of the Tool Buttons in the Sequence Editor Button Significance Remark A press of the button selects the next higher program Scroll up element A press of the button selects the next lower program Scroll down element You can edit or adjust any program element already...

  • Page 89: Programming Elements

    BL, Type 5867B… 4.4.9.4 Programming Elements A press of the "Add element" button will take you to the element selection menu. Sequencer mode offers 11 different programming elements: Bit Mask Element, this element can be used to set/reset the 8 digital outputs as a whole.

  • Page 90: Universal Variable Table Uvt

    SETUP – Configuring Monitor Parameters 4.4.9.4.1 Universal Variable Table UVT Query results of the sequence, e.g. IF/ELSE, etc., or values, for example, from the counter element can be saved in the UVT and used as input values for additional steps in the sequence.

  • Page 91: Bit Mask Element

    BL, Type 5867B… 4.4.9.4.2 BIT MASK Element The BIT MASK element is set to activate or deactivate the individual outputs as a whole. This makes it possible to define - as early as the beginning of the sequence - which outputs are supposed to be active.
  • Page 92 SETUP – Configuring Monitor Parameters The dialog cannot be acknowledged by password unless password acknowledgment feature is active. Once this feature has been activated, you can define a password. Acknowledgment must still be given using the acknowledge buttons. 5867B_002-626e-04.16 Page 91...

  • Page 93: Input Element

    BL, Type 5867B… 4.4.9.4.5 INPUT Element If set in a sequence, the INPUT element causes the system to wait for the signal previously configured for the corresponding input. The sequence will not resume with the next programmed element until this signal has been received.

  • Page 94: Output Element

    SETUP – Configuring Monitor Parameters 4.4.9.4.6 OUTPUT Element The OUTPUT element can be used to designate any of the 8 available digital outputs to output a digital signal, e.g. in order to activate a press. Select the value you want to output.

  • Page 95: If/Else Element

    BL, Type 5867B… 4.4.9.4.8 IF/ELSE Element The IF/ELSE element permits a conditional branch, i.e. a branch in the sequential program according to the query condition or result. It can effect a specific decision by means of a comparison. And, the result can also be stored in the UVT.

  • Page 96: Counter Element

    SETUP – Configuring Monitor Parameters 4.4.9.4.9 COUNTER Element The COUNTER element is used for counting (+ or -) events. The counter value is stored in the desired UVT. Under Action you specify if the counter is supposed to count up or down or to reset the count.

  • Page 97: Measurement Start/Stop Element

    BL, Type 5867B… 4.4.9.4.10 MEASUREMENT START/STOP Element The MEASUREMENT START/STOP element starts and stops the measurement. After the measurement stop command is given, evaluation is performed according to the parameterized evaluation elements. The sequence needs to begin with the starting point of the measurement.

  • Page 98: Piezo Operate Element

    SETUP – Configuring Monitor Parameters 4.4.9.4.11 PIEZO OPERATE Element The PIEZO OPERATE element is used to perform a variable measurement start or stop of the integrated charge amplifier included in the sequence. If the OPERATE function is coupled to the global or MP-specific settings of the Y-axis to the measurement start (default), the SE OPERATE need not be re-used in the sequence.

  • Page 99: Restart Element

    BL, Type 5867B… 4.4.9.4.12 RESTART Element The RESTART element lets you jump back to the beginning of the sequence. If the RESTART element is set at the end of the sequence, sequence returns beginning immediately. 4.4.9.4.13 PROCESS VIEW including sequencer mode...

  • Page 100: Program Example

    SETUP – Configuring Monitor Parameters 4.4.9.5 Program Example The program example given below explains the individual elements at their place in a complete sequence, thus illustrating a possible application of sequencer mode. Set all outputs to 0 to ensure that the device is not sending any signals. To check if material was used, the system waits for the signal from the sensor.
  • Page 101 BL, Type 5867B… Next, the system needs to approach the defined switching threshold position. Once the defined switching threshold position has been reached, a digital signal is output in order to, for example, actuate the solenoid switch of a mechanical lock.
  • Page 102 SETUP – Configuring Monitor Parameters The switching threshold is approached to switch the output digital signal off again when the system has passed over the mechanical lock. In the next step, the measurement is started. The system will now approach the turning point XMAX.
  • Page 103 BL, Type 5867B… The measurement is stopped as soon as this switching threshold is reached. Now, another digital output signal is emitted to deactivate the mechanical lock. system will afterwards approach another switching threshold. The digital output signal is reset to 0 to engage the mechanical lock.
  • Page 104 SETUP – Configuring Monitor Parameters If the result was found to be OK, the user will be shown the following dialog: Next, the result stored in the UVT is supposed to be evaluated based on a constant value using the IF/ELSE element. If the result was found to be NOK, the user will be shown the following dialog: After reaching the end, the sequence is restarted using the RESTART element.

  • Page 105: 4.5 Configuring Measurement Data Export

    BL, Type 5867B… 4.5 Configuring Measurement Data Export 4.5.1 Configuring Server – Creating and Enabling Target Folder Right-click target folderOCESS MP before MP deselection (top) and Left-click “Sharing and after deselection (bottom). Security…” Page 104 5867B_002-626e-04.16...

  • Page 106: Creating New User In The System (Pc)

    SETUP – Configuring Monitor Parameters 4.5.2 Creating New User in the System (PC) Control Panel  Administrative Tools  Computer Management  Local Users and Groups  New User e.g.: 1A2B3C Right-click The user has been created 5867B_002-626e-04.16 Page 105...

  • Page 107: Preparing Lan Connection For Data Export

    BL, Type 5867B… 4.5.3 Preparing LAN Connection for Data Export Network Connections  LAN Connection Important! Setup for maXYmos-"Data Export". Corresponds to server setup described above Corresponds to "Username" in PC computer management (see p. 105) Corresponds to "password" in PC computer management (see p.

  • Page 108: Creating Log Files

    SETUP – Configuring Monitor Parameters 4.5.4 Creating Log Files Run the relevant cycles to check that the log files are now displayed in the target folder as required. If they are not, recheck the settings! 5867B_002-626e-04.16 Page 107...

  • Page 109: Connections And Signal Flows

    BL, Type 5867B… Connections and Signal Flows 5.1 Position of Female Connectors Type 5867B10X0 (channel Y: stain gage a. ±10 V; ch. X: Poti a. ±10 V; PROFIBUS DP) Kanal-Y Kanal-X Kanal-Y  Strain Gage  Potentiometer ±10 V ...
  • Page 110 Connections and Signal Flows Type 5867B10X2 (channel Y: strain gage and ±10 V; channel X: Poti and ±10 V; CC-Link) Kanal-X Kanal-Y Kanal-Y  Potentiometer  Strain  ±10 V  ±10 V Gage CC-Link Power supply 24 VDC / 5 VA (connector included in accessories!) Ethernet...
  • Page 111 BL, Type 5867B… Type 5867B00X1 (channel Y: Piezo; channel X: Poti and ±10 V; EtherNet/IP) Kanal-X Kanal-Y  Potentiometer Piezo  ±10 V Power supply 24 VDC / 5 VA (connector included in accessories!) Ethernet Digital IO Reset Ethernet/IP...

  • Page 112: Interfaces

    DI-9 I-ACK External acknowledge DI-10 I-STAT-RESET Reset statistics the GND oft he monitors power DI-11 I-STEST Trigger test sensor supply! DI-GND Dig-In-Ground I-START maXYmos BL Connection example Dig-IO +24 V View on female connector of O-READY monitor! 5867B_002-626e-04.16 Page 111...

  • Page 113: Connecting Potentiometer On Channel X (X8)

    BL, Type 5867B… 5.2.2 Connecting Potentiometer on Channel X (X8) Function n.c. Channel X n.c. Monitor out n.c. Supply – Supply + n.c. View on female connector of monitor Signal + n.c. Monitor output n.c. Pin 3 n.c. n.c.

  • Page 114: Connecting Sensor With ±10 V- Signal Output On Channel X (X8)

    Connections and Signal Flows 5.2.3 Connecting Sensor with ±10 V- Signal Output on Channel X (X8) Function Supply +24 V Channel X n.c. n.c. Signal + (±10 V) n.c. n.c. n.c. View on female connector of monitor n.c. Supply GND n.c.

  • Page 115: Connecting Strain Gage Sensor On Channel X (X6)

    BL, Type 5867B… 5.2.4 Connecting Strain Gage Sensor on Channel X (X6) Function Supply + Signal + Channel Y Sense – n.c. Sense + Signal – View on female connector Supply – of monitor n.c. Case Shield (PE) Starin gage sensors without sense lines.

  • Page 116: Connecting Sensor With ±10 V Signal Output An Channel Y (X9)

    Terminating resistors are provided at both ends of the cable. The terminating resistor can be 100 Ω, 110 Ω or 130 Ω, depending on the type of cable used. The maXYmos BL itself does not have a terminating resistor. Kistler recommends...

  • Page 117: Control Via Plc - The Signal Flowcharts

    BL, Type 5867B… Control via PLC – the Signal Flowcharts 5.3.1 Triggering Piezo-OPERATE by means of Dig. Input I-OPERATE The control signal I-OPERATE can be used to enable the charge amplifier using a PLC, or to bring it into the RESET (I-OPERATE=0) state.

  • Page 118: Coupling Piezo-Operate To Start

    Connections and Signal Flows 5.3.2 Coupling Piezo-OPERATE to START Resetting or enabling (RESET / OPERATE) of the charge amplifier can be permanently coupled to the internal status MEASURE-RUN. It makes no difference here whether START is triggered by means of dig. input (or PROFIBUS), or by an internal START condition being met (see section: "Specifying START Condition and STOP Condition", p.
  • Page 119 BL, Type 5867B… 5.3.3 Switching MP by Means of PLC – Measuring and Evaluation Cycle The state on the lines I-MP-0 [1] … I-MP-3 [8], i.e. the MP No. represented on them, is only adopted when I-AUTO=1. The MP No. for the following cycle can be created while the preceding cycle is still running, i.e.

  • Page 120: Triggering "Test Sensor" Function By Means Of Plc

    Connections and Signal Flows 5.3.4 Triggering "Test Sensor" Function by Means of PLC The "Test Sensor" function can also be triggered manually on the menu SERVICE --> Sensor Status. 5.3.5 Triggering TARE-Y Function by Means of PLC (Taring Channel Y) The TARE Y function is only offered with the strain gage versions.

  • Page 121: Triggering Zero-X Function By Means Of Plc (Zeroing Channel

    BL, Type 5867B… 5.3.6 Triggering ZERO-X Function by means of PLC (Zeroing Channel Y) The ZERO-X offset for the MP active at the particular ZERO-X time is saved permanently in battery-backed memory. However, if this MP takes its parameters from GLOBAL, the ZERO-X value is allocated to the global channel setup.

  • Page 122: Remote Maintenance

    Remote Maintenance Remote Maintenance Remote Access Using VNC Remote access to the maXYmos BL is possible via Ethernet connection (female connector X3) using VNC. Either use a VNC client already present on your PC, or download the tool from the internet.

  • Page 123: Pc Software Maxymos Pc

    In addition, please refer to the separate "maXYmos PC Software" manual on the CD. The basic version has the following functions. 7.1 Firmware Update Function Download the current version of the firmware to start with. You will find them on the Kistler in the download section under Products  Type 5867  homepage www.kistler.com Downloads ...

  • Page 124: Backup-Restore

    PC Software maXYmos PC Backup-Restore Function Save the entire device settings in a file and reload this file if a device exchange is required, for example, to mirror a successful device setting for other maXYmos. Also see the "maXYmos PC Software" manual. Setup-Editor + Backup-Interpreter Function The "set up"...

  • Page 125: Protocol Explorer + Protocol Viewer

    BL, Type 5867B… Protocol Explorer + Protocol Viewer Additional function for maXYmos PC plus CSV logs which are exported and stored on a server or in maXYmos are opened and displayed via the "Local logging" function (see Section 3.4.2. p.18). Curves and the most important results are displayed for this and if required, printed in a professional layout as a PDF.

  • Page 126: Fieldbus

    Fieldbus Fieldbus The maXYmos BL Type 5867B… monitor is equipped with a fieldbus interface through which it can communicate directly with the system PLC. This fieldbus also allows the monitor to be controlled and set up. The process values produced during evaluation can also be transmitted via the fieldbus to the system PLC.

  • Page 127: Fieldbus -Monitor Setup

    BL, Type 5867B… 8.1.2 Fieldbus –Monitor Setup The monitor is configured on the menu GLOBAL SETUP: Fieldbus If the slave address set on the monitor is not known, before activating (choosing) the type of fieldbus, pull the fieldbus connector out and disconnect monitor from fieldbus.

  • Page 128: Basic Settings Profibus

    Fieldbus 8.1.2.1 Basic Settings PROFIBUS For device Type maXYmos BL 5867BXXX0 only PROFIBUS DP selection is possible. Slave Address Setting the configured in the PROFIBUS master for the device slave address. Data Word Interpreter Setting the data format according to the PLC data format ( section Basic setting data word Interpreter).

  • Page 129: Basic Settings Ethernet/Ip

    BL, Type 5867B… 8.1.2.2 Basic Settings EtherNet/IP When device maXYmos BL Type 5867BXXX1 is just selecting EtherNet/IP; PROFINET or EtherCAT possible. IP address/Subnet Mask/Default Gateway Setting up the configured IP address from the EtherNet/IP-master device. Associated subnet mask for the EtherNet/IP IP address. Standard gateway IP address of the fieldbus network.

  • Page 130: Basic Settings Profinet

    Fieldbus 8.1.2.3 Basic Settings PROFINET Station name Using station name a designation for the device can be entered. Data Word Interpreter Setting the data format according to the PLC data format ( section Basic setting data word Interpreter). After selecting PROFINET and leave the menu with saving the settings the fieldbus is active. 5867B_002-626e-04.16 Page 129...

  • Page 131: Basic Settings Ethercat

    BL, Type 5867B… 8.1.2.4 Basic Settings EtherCAT Data Word Interpreter Setting the data format according to the PLC data format ( section Basic setting data word Interpreter). After selecting EtherCAT and leave the menu with saving the settings the fieldbus is active.

  • Page 132: Basic Settings Cc-Link

    Fieldbus 8.1.2.5 Basic settings CC-LINK For device type maXYmos BL 5867BXXX2 only CC-LINK selection is possible. CC-Link baud rate/Slave Address Setting up the configured connection speed and station number from the CC-Link master device. Data Wort-Interpreter Setting the data format according to the PLC data format ( section Basic setting data word Interpreter).

  • Page 133: 8.1.3 Data Word Interpreter

    BL, Type 5867B… 8.1.3 Data Word Interpreter In all fieldbus types with the possibility of adjusting the data format via data word interpreter setting according to the format of the respective PLC or PLC manufacturer has to be set.

  • Page 134: Structure Of Telegram

    There is also a permanently defined telegram header from Byte 0 to Byte 19 for CC-Link. For CC-Link, this is organized as 160 bits from RY00Hex to RY9FHex for the maXYmos BL incoming and RX00Hex to RX9FHex for outgoing control signals.

  • Page 135: Overview

    BL, Type 5867B… 8.1.4.1 Overview The entire telegram structure is shown in tabular form in the following. maXYmos BL IN maXYmos BL OUT Position Byte Position Byte Description Description [Hex] [Dec] [Hex] [Dec] 00…07 Control Bits IN 00…07 Mirrored Control Bits IN 08…0F...

  • Page 136: Control Signals (Control Bits)

    The functions of the control bits on the fieldbus correspond to those of the digital input and output signals of the interface X2 Dig-IO, where present. Control signals - input control bits Bytes 0 … 13 of the telegram maXYmos BL IN Byte Position Description...
  • Page 137 BL, Type 5867B… maXYmos BL IN Byte Position Description Description [Dec] [Dec] [Hex] 0…7 RY18…1F Reserved 0…7 RY20…27 Reserved 0…7 RY28…2F Reserved 0…7 RY30…37 Reserved 0…7 RY38…3F Reserved 0…7 RY40…47 Reserved 0…7 RY48…4F Reserved 0…7 RY50…57 Reserved 0…7 RY58…5F Reserved 0…7...
  • Page 138 Fieldbus Control signals - output control bits Bytes 0 … 13 of the telegram maXYmos BL OUT Byte Position Description Description [Dec] [Dec] [Hex] RX00 START Mirrored cycle START RX01 TARE-Y Mirrored channel Y tare or reset piezo RX02 ZERO-X...
  • Page 139 BL, Type 5867B… maXYmos BL OUT Byte Position Description Description [Dec] [Dec] [Hex] RX38 Switch signal S1 RX39 Switch signal S2 RX3A Reserved RX3B Reserved RX3C Reserved RX3D Reserved RX3E Reserved RX3F Reserved 0…7 RX40…47 Reserved 0…7 RX48…4F Reserved 0…7...

  • Page 140: Page Control (Control/Config)

    Fieldbus 8.1.5.1 Page Control (Control/Config) Page control - input control/config bits Bytes 14 … 19 of the telegram maXYmos BL IN Byte Position Description Description [Dec] [Dec] [Hex] RY70 CFG-MP-0 [1] Selection of measuring program as destination for RY71 CFG-MP-1 [2] the data transmission.
  • Page 141 In firmware with a version number below 1.1, byte 19, bit 3 is used for the DIRECTION function. DIRECTION: Data transmission direction 0 = data is transmitted to the maXYmos BL (which receives it). 1 = maXYmos sends data. Page 140 5867B_002-626e-04.16...
  • Page 142 Fieldbus Page control - output control/config bits Bytes 14 … 19 of the telegram maXYmos BL OUT Byte Position Description Description [Dec] [Dec] [Hex] RX70 CFG-MP-0 [1] RX71 CFG-MP-1 [2] Mirrored selection of measuring program of the input telegram RX72...
  • Page 143 FAULT with clearing of the ACK bit. An acknowledge flag is set (byte 19.1 = 1) if the maXYmos BL executes the required command RX99 (which has been triggered by the Strobe bit). After the ACK bit has been received the Strobe bit can be cleared.

  • Page 144: Page Description

    (A B C D), data object 2 consists of two bytes (A B). The number of bytes of the data content in this case is ten, CFGLEN = 10. Byte Position CFGADR Format maXYmos BL IN or OUT [Dec] [Hex] [Dec] length 0 … 2 RY/RX 00…17...
  • Page 145 This makes it possible to transfer just one sub-area of a page, for instance just the order or serial number, without having to create a separate page for this process. Format Byte Position CFGADR maXYmos BL IN or OUT CFGLEN length 0 … 2 RY/RX 00…17 Control Bits IN / OUT 3 …...
  • Page 146 Fieldbus By default, with CFG-ADDRESS = 0 the number of bytes defined in the page configuration is automatically adopted. In this case CFG-LENGTH must be set = 0. With CFG-ADDRESS ≠ 0 and/or CFG-LENGTH ≠ 0, it must be ensured that the corresponding data objects in the page configuration of the telegram are defined.

  • Page 147: Telegram Configuration

    BL, Type 5867B… 8.1.6 Telegram Configuration 8.1.6.1 Input Telegram The input telegram is configured on the menu: GLOBAL SETUP: Data Bus Output – maXYmos Input (here corresponding to for example PROFIBUS, EtherNet/IP, CC-Link) The byte number (position) in the telegram is shown in the Pos column.

  • Page 148: Output Telegram

    Fieldbus By way of example, four data objects have been included in the telegram in the following description. The byte position is automatically shown and parameters (in this case the EO number) entered in the Parameter column for these four objects. The page required for input is chosen with Telegram Page.

  • Page 149: Data Objects Of The Fully Configurable Area

    Parameter field as "parameter". The PLC contains strings which may include additional (control) bytes. These bytes must not be transmitted to the maXYmos BL as Char. The monitor only expects the actual characters of the string. For example, if Siemens begins a string with two additional bytes before the actual characters: [Length][Number][Character]…[Character][Termination],...

  • Page 150: Specifying Data Objects

    Fieldbus 8.1.7.2 Specifying Data Objects The table is divided into object groups to provide an overview. The description of the data types and number of bytes corresponds to the section on data formats. The data direction indicates whether a data object can only be written by the PLC (IN), only read (OUT) or can be read and written (BOTH).
  • Page 151 BL, Type 5867B… Group: EvaluationObjects Object identifier Data Name / Description / Related Example Type Num. Dir. bytes eoDirection (EO) NCod BOTH EO active in particular pass direction 0 = EO active in each pass direction 1 = EO active in positive pass direction(left >...
  • Page 152 Fieldbus Group: MeasuringSetup Object identifier Data Name / Description/ Related Example Type Num. Dir. bytes mpInputXUseGlobal BOOL BOTH X channel sensor: True = Use global settings False = MP-specific mpInputYUseGlobal BOOL BOTH Y channel sensor: True = Use global settings False = MP-specific mpCycleCtrlUseGlobal BOOL...
  • Page 153 BL, Type 5867B… Object identifier Data Name / Description / Related Example Type Num. Dir. bytes switchLatchType NCod BOTH Latching action (Switch No.) 0 = No 1 = Until Stop (until the end of the current cycle) 2 = Until Start (until the start of the...
  • Page 154 Fieldbus ccStartMeasureOption NCod BOTH Approach from 1 = From LEFT at threshold-X 2 = From RIGHT at threshold-X 3 = From BELOW at threshold-Y 4 = From ABOVE at threshold-Y ccStopMeasureEvent NCod BOTH Measure STOP with (condition) 0 = Dig. input (STOP bit on fieldbus if in Fieldbus mode) 1 = Threshold-X 2 = Threshold-Y...
  • Page 155 BL, Type 5867B… Group: SystemSetup Object identifier Data Name / Description / Example Related Type Num. Dir. bytes globLanguage NCod BOTH Language 0 = English 1 = German 2 = Italian 3 = French 4 = Spanish 5 = Polish...
  • Page 156 Fieldbus Group: DataStorage / Data Export Object identifier Data Name / Description / Related Example Type Num. Dir. bytes exportFormat NCod BOTH Export format 0 = No data export (Export OFF) 1 = CSV format Char Var. BOTH Length for server name or IP address (e.g.
  • Page 157 BL, Type 5867B… Object identifier Data Name / Description / Related Example Type Num. Dir. bytes statusExportFreeSpace DInt BOTH Storage space freely available on authorized server statusExportConnection BOOL BOTH With server: TRUE = connected FALSE = not connected DInt...
  • Page 158 Fieldbus inputXRefSignal2 REAL BOTH Teach-in point 2 in signal sensor signal units inputXUnitString Char Var. BOTH X unit (length) inputXDecimalPlaces NCod BOTH Dezimalstellen X-Kanal 0 = XXXXXX 1 = XXXXX.X 2 = XXXX.XX 3 = XXX.XXX 4 = XX.XXXX 5 = X.XXXXX inputXFilterFrequency NCod BOTH Filter (low-pass cut-off frequency)
  • Page 159 BL, Type 5867B… Group: InputY Object identifier Data Name / Description / Related Example Type Num. Dir. bytes inputYRangeFrom REAL BOTH Used measuring range from inputYRangeTo REAL BOTH Used measuring range to inputYScalingMode NCod BOTH Scaling mode Scaling using...
  • Page 160 Fieldbus Group: InputY inputYTestValue REAL BOTH Test point (expected value in sensor test) REAL BOTH Permissible tolerance on the test inputYTestTolerance value inputYTestEnabled BOOL BOTH Test sensor using DigIN = TRUE inputYTareCycleStart BOOL BOTH True = Link tare with start inputYResetPiezoMode BOOL BOTH True = Reset of piezoelectric sensor at start of cycle...
  • Page 161 BL, Type 5867B… Group: ProcessData Object identifier Data Name / Description / Related Example Type Num. Dir. bytes pvOKCycles DInt Number of OK pieces/cycles pvCycles DInt Total number of pieces/cycles pvEoNOKCycles (EO DInt Number of NOK pieces/cycles from No.)
  • Page 162 Fieldbus The note regarding writing of Char(s) must be followed for transmission of the serial number to the data object snCurrentSn (length) . If only the serial number snCurrentSn (length) is to be transferred as a single object within one telegram page, CFGADR = (position within the telegram) and CFGLEN = (length) must be set.
  • Page 163 BL, Type 5867B… Group: Alarmtatus Object identifier Data Name/Description/Example Related Type Num. Dir. bytes statusAlarm-State Byte 8-byte long bit-coded status word of the active alarm messages. Please note that it is advisable to read in the 8 bytes in a consistent manner.
  • Page 164 Fieldbus Group: AlarmStatus Object identifier Data Name/Description/Example Related Type Num. Dir. bytes statusAlarm-State Byte 8-byte long bit-coded status word of the active alarm messages. Please note that it is advisable to read in the 8 bytes in a consistent manner. Byte ALARM_SAMBA_MEMORY_FULL_WARNING ALARM_MEMORY_CARD_FULL_WARNING...
  • Page 165 BL, Type 5867B… The objects alertGlobalState, alertActiveAlarmsCount und alertActiveAlarmNo have been replaced with the bit-coded 64-bit statusAlarmState status word from firmware version 1.1. Additionally, the global status bits 6.6 Warning and 6.7 Alarm from the control signals (output bits) are also available.

  • Page 166: 8.1.8 Referenztabelle

    Fieldbus 8.1.8 Referenztabelle Translation Display  BL2.0.x  BL2.2.2  BL2.3  absoluteValueX  1  absoluteValueY  1  accessPLCLogon  0  accessProtDisabled  0  accessTimeout  0  alarmState  1  statusAlarmState  0  1  blockType  mpRefXBlockType  0  1  blockValue  mpRefXBlockValue  0  ccCutCurve  1  ccCycleTimeout  1  ccIsLiveCurveEnabled  0  ccMeasuringFunction  1  ccStartMeasureEvent  1  ccStartMeasureOption  0 ...
  • Page 167 BL, Type 5867B… Translation Display  BL2.0.x  BL2.2.2  BL2.3  exportCSVLimiter  0  dataExpPassword (Len)  1  exportPassword (Len)  0  dataExpServerName (Len)  1  exportServer  0  dataExpUsername (Len)  1  exportUsername (Len)  0  dateDay  1  globDateDay  0  dateMonth  1  globDateMonth  0  dateYear  1  globDateYear  0  deviceComment (Len)  1  globDevComment  0  deviceName (Len)  1 ...
  • Page 168 Fieldbus Translation Display  BL2.0.x  BL2.2.2  BL2.3  eoXHysteresis (EO)  1  eoXMax (EO)  1  eoXMin (EO)  1  eoXReferenceThresholdLevelEdited  0  eoXRefType (EO)  1  eoYHysteresis (EO)  1  eoYMax (EO)  1  eoYMin (EO)  1  exportFileNameID  0  fwVersion (Len)  1  statusFwVersion (Len)  0  globalHysteresisX  1  globHysteresisX  0  globalHysteresisY  1  globHysteresisY  0  HistoryBufferMode  1  hwVersion (Len)  1  statusHwVersion (Len)  0 ...
  • Page 169 BL, Type 5867B… Translation Display  BL2.0.x  BL2.2.2  BL2.3  inputYElectricalRange  1  inputYFilterFrequency  1  inputYInverted  1  inputYRangeFrom  1  inputYRangeTo  1  inputYRefDisplay1  1  inputYRefDisplay2  1  inputYRefSignal1  1  inputYRefSignal2  1  inputYResetPiezoMode  1  inputYScalingMode  1  inputYSensDisplay  1  inputYSensitivity  1  inputYSensSignal  1  inputYTareCycleStart  1  inputYTestEnabled  1 ...
  • Page 170 Fieldbus Translation Display  BL2.0.x  BL2.2.2  BL2.3  okCycles  1  pvOKCycles  0  protectionDeactivated  1  accessProtDisabled  0  protectionLogoffTimeout  1  accessTimeout  0  protectionPlcLogon  1  accessPLCLogon  0  pvBLOCK‐X  1  pvBLOCK‐Y  1  pvCurvePEAK‐PEAK‐X  1  pvCurvePEAK‐PEAK‐Y  1  pvCurveXMAX‐X  1  pvCurveXMAX‐Y  1  pvCurveXMIN‐X  1  pvCurveXMIN‐Y  1  pvCurveYMAX‐X  1  pvCurveYMAX‐Y  1 ...
  • Page 171 BL, Type 5867B… Translation Display  BL2.0.x  BL2.2.2  BL2.3  0  statusExportFreeSpace  sambaConnectionState  1  0  statusExportConnection  sambaLostConnectionBufferSizeState  1  0  statusExportBuffer  sensorXType  1  sensorXUseGlobal  1  mpInputXUseGlobal  0  sensorYType  1  sensorYUseGlobal  1  mpInputYUseGlobal  0  SeThresholdLevel  1  snCurrentSn (Len)  1  0  mpSerialNumber (Len)  snHeader (Len)  1  0  mpSerialHeader ...
  • Page 172 Fieldbus Translation Display  BL2.0.x  BL2.2.2  BL2.3  uv_Block  0  uv_Single  0  zeroOffsetValueX  1  0  inputXZero  5867B_002-626e-04.16 Page 171...

  • Page 173: Control / Data Transfer

    BL, Type 5867B… 8.1.9 Control / Data Transfer 8.1.9.1 General Information The control signals maXYmos OUT are transparent and are constantly updated. These signals can be continuously requested by the PLC. All control inputs maXYmos IN are mirrored for acknowledgement.

  • Page 174: Data Request: Event Ok/Nok Valid

    Fieldbus 8.1.9.3 Data Request: Event OK/NOK valid The event OK/NOK at the end of a measuring cycle becomes valid with the change in edge of the output signal maXYmos READY from 0 to 1. OK / NOK valid READY = 0 maXYmos OUT 6.0 READY = 0 Wait for...

  • Page 175: Control: Switching Measuring Program By Means Of Plc

    BL, Type 5867B… 8.1.9.4 Control: Switching Measuring Program by means of PLC Measurement program switching Wait for maXYmos READY READY = 1 Switch to production maXYmos IN Bit 1.4 mode AUTO AUTO = 1 Wait for maXYmos AUTO AUTO = 1...

  • Page 176: Writing Values From Plc To Maxymos Bl With Firmware Version 1.08 (Or Earlier)

    Fieldbus 8.1.9.5 Writing Values from PLC to maXYmos BL with Firmware Version 1.08 (or earlier) Write Writing refers data values in objects in the arbitrarily maXYmo configurable part of the teleprogram from Byte 20. Data must be available in the telegram.
  • Page 177 BL, Type 5867B… With CFG-ADDRESS ≠ 0 and/or CFG-LENGTH ≠ 0, it must be ensured that the corresponding data objects are defined in the page configuration of the telegram. By default, with CFG-ADDRESS = 0 the number of bytes defined in the page configuration is applied automatically.

  • Page 178: Writing Values From Plc To Maxymos Bl Firmware Ver. 1.1

    Fieldbus 8.1.9.6 Writing Values from PLC to maXYmos BL Firmware Ver. 1.1 Write values in Writing refers data maXYmos objects in the arbitrarily configurable part of the teleprogram from Byte 20. Data must be available in the telegram. Wait for maXYmos OUT 6.0...

  • Page 179: Reading Values From Maxymos Bl To Plc

    By default, with CFGADR = 0 the number of bytes defined in the page configuration is applied automatically. In this case CFGLEN must be set = 8.1.9.7 Reading Values from maXYmos BL to PLC Read values from maXYmos Wait for...

  • Page 180: Triggering Signals Taray, Zerox

    Fieldbus Current measured values (e.g. statusMeasValueX) are continuously updated. The change of the edge of signal READY = 0 → 1 must be taken into account in capturing the measurement results and process values and checking their validity. 8.1.9.8 Triggering Signals TARAY, ZEROX Start Wait for maXYmos OUT 6.0...

  • Page 181: Triggering Signals Testx, Testy (Sensor Test)

    BL, Type 5867B… 8.1.9.9 Triggering Signals TESTX, TESTY (Sensor Test) Start Wait for READY TEST X orTEST Y Response Response Triggering of the TEST-X or TEST-Y function allocates the outputs OK- TOTAL and NOK-TOTAL to these functions so that they no longer correspond to the result of the last measuring cycle.

  • Page 182: Mounting Monitor

    Mounting Monitor Mounting Monitor 9.1 Mounting Options Basic Version maXYmos BL Front panel mounting Type 5867Bxx0x Additional case with mounting kit Wall mounting Type 5867Bxx1x Desktop mounting Desktop mounting with mounting kit without mounting kit 5867B_002-626e-04.16 Page 181...

  • Page 183: 9.2 Case And Mounting Dimensions

    BL, Type 5867B… 9.2 Case and Mounting Dimensions 9.2.1 Front Panel Version Type 5867B0000 9.2.2 Desktop/Wall Version Type 5867BXX1X Page 182 5867B_002-626e-04.16...

  • Page 184: Technical Data

    Technical Data Technical Data 5867B_002-626e-04.16 Page 183...

  • Page 185: Accessories

    BL, Type 5867B… Accessories 11.1 General Accessories 11.2 Sensors Kistler supplies a wide range of sensors for measurands such as force, torque, displacement and angle. These sensors are based on piezoelectric, strain gage or potentiometric measurement. Visit www.kistler.com/maxymos for more information.

  • Page 186: Index

    Index Index 2-point Scaling ........30 Configuring Channel X ......81 ABSOLUTE ........... 63 Configuring Channel Y - MP-specific ... 82 Access gained by being enabled by PLC Configuring Cycle Control ....83 ............154 Configuring Measurement Data Export Access protection ......... 25 ............
  • Page 187 BL, Type 5867B… Deselecting Unused Measuring Programs Forward ..........38 ............85 From ..........153 Desired pass direction ......72 From ABOVE ........153 Device name ........ 53, 154 From BELOW ........153 DHCP ........... 53 From LEFT.......... 153 Dig.
  • Page 188 STOP condition ....35, 37, 38, 117 Quantity of charge ....... 32 Stopping of system ......126 Read from .......... 147 String ..........148 Reading Values from maXYmos BL ..178 Strobe ..........142 Real-time signal ......72, 78 Structure of telegram ......133 5867B_002-626e-04.16...
  • Page 189 BL, Type 5867B… Switch signal outputs ......78 Transmission fault ......142 Switch signal S1 ......... 138 Transmission of control signals ... 125 Switch signal S2 ......... 138 Trigger Y threshold ......160 Switch threshold ......78, 151 Triggering Signals TAREY, ZEROX ..179 Switching ..........

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