Kistler dmf-p a300 Instruction Manual

Single-force displacement measuring system

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S.I. Instruments
256 South Rd. Hilton
South Australia 5033
Ph (08) 8352 5511
info@si-instruments.com
www.si-instruments.com
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  • Page 1 S.I. Instruments 256 South Rd. Hilton South Australia 5033 Ph (08) 8352 5511 info@si-instruments.com +8<=;>1=598 www.si-instruments.com ,08>06 .58463!*9;13 " )5<:6013738= ,30<>;584 .?<=37 ),*!- ’$## /?:3 %&$&’ 7JOBMC>@B 2PMMBJO MBQFNFKJ A>OB (&&.%&. :>JP>H ’+,( ;>MO (...
  • Page 3 OB@EJF@>H LMKDMBNN RFOEKPO OEB K?HFD>OFKJ OK FJCKMI LBMNKJN >JA KMD>JFU>OFKJN >N OEB MBNPHO KC NP@E @E>JDBN$ © 2008 Kistler Group. All rights reserved. Except as expressly provided herein, no part of this manual may be reproduced for any purpose without the express prior written consent of Kistler Group.
  • Page 4: Table Of Contents

    1 List of Contents List of Contents ....................................4 Note on Safety....................................5 System Description ..................................6 General Function ..................................6 Scope of Delivery..................................7 Front View and Description of Positions ..........................8 Rear View and Description of Positions ........................... 9 Measurement ....................................
  • Page 5: Note On Safety

    2 Note on Safety · Do not operate the device in areas with danger of explosion. · An operation of the device in areas with risk of explosion is not permitted. Manual No. 1562 Part 2 Page 5...
  • Page 6: System Description

    Type 4737A DMF-P A300. The conditioning of the signal of both sensors is executed in the Type 4737A DMF-P A300. It is suitable for the deployment in automatic production lines as well as for manual workstations. Advantages ü...
  • Page 7: Scope Of Delivery

    Scope of Delivery Basic unit with slide-in module each for X (displacement) and Y (force) and optional fieldbus interface and / or digital I/O-module. Manual No. 1562 Part 2 Page 7...
  • Page 8: Front View And Description Of Positions

    Front View and Description of Positions K1 Presse 2.4 Linie 2/541r Sys: OK 100 kN 25.00 mm Soll Kalib Dok Tab Curs Serv 1 LC-screen with measuring curve and additional information 2 Signal indicator 3 Yellow signal indicator Operating Measurement active 4 Green signal indicator OK Measurement (joining) in tolerance range 5 Red signal indicator NOK...
  • Page 9: Rear View And Description Of Positions

    Rear View and Description of Positions Plug-in modules, depending on the configuration Basic unit, depending on configuration and options and options 10 Digital I/O module 1 Supply (24 V DC) 11 PLC 2 LAN (Ethernet) 12 Displacement sensor module 3 PS2 keyboard 13 Displacement monitor output 4 Serial interface (COM1) 14 Displacement input...
  • Page 10: Measurement

    4 Measurement The DMF-P A300 Type 4737A measures X- and Y- signals are measured and evaluated synchronously (measuring curve). The measurement can be started through an extern signal. Using the evaluation windows specified by the operator the measuring curve is evaluated and a clear GOOD (OK) or BAD (NOK)- identification is obtained.
  • Page 11: Activation And Signals

    5 Activation and Signals Schematic Diagram DMF-P A300 Type 4737A User / Control Press 2.4 Linie 2/541r Sys: OK 100 kN Status Control Fieldbus Parallel 25.00 mm interface Curs Serv Ch.S Setpt Calib Docu Displacement Force signal (Y) signal (X)
  • Page 12: Parallel Interface

    Parallel Interface Minimum pin assignment +24V DMF-P A300 SystemOK Seq.End OK (IO) NOK (NIO) Meas_Start Test Setp.rec. 2 Setp.rec. 2 Setp.rec. 2 Setp.rec. 2 Setp.rec. 2 Meas_Stop 0 Volt (of 24Volt) Connection - Example passive DMF-P A300 DMF-P A300 activation max.
  • Page 13: Profibus

    Profibus DMF-P A300 +24V Profibus DP Profibus DP Profibus Interface Power on Profibus DP Caution: Please observe the bus ending! Manual No. 1562 Part 2 Page 13...
  • Page 14: Interfaces

    Interfaces The basic unit provides the following interfaces: Supply (24 V DC) LAN (Ethernet) Keyboard Serial interface (COM1) to servo controller Serial interface (COM2) Profibus (Option) Parallel-printer Fieldbus (Option) Fieldbus (Option) The connection of the measurement equipment is effected at the slide-in modules. Depending on the device configuration the corresponding interfaces are available.
  • Page 15: General Notice

    General Notice At terminals signed: " not used " no any wiring is not allowed. 5.5.1 Voltage Supply Connection: SL 3,5 / 3 Designation: 24 V DC/30W Counter-plug: BL 3,5 / 3 (Weidmüller) Assignment: + / 0V / PE 5.5.2 LAN (Ethernet) Connection: 8-pol.
  • Page 16: Serial Interface Rs-232C (Com1)

    5.5.4 Serial Interface RS-232C (COM1) Protocol interface Connection: D-Sub-plug, 9-pole Designation: COM1 Assignment: Signal 5.5.5 Serial Interface RS-232C (COM2) Reserve Connection: D-Sub-plug, 9-pole Designation: COM2 Assignment: Signal Interface configuration Baud 9600 Databit Stopbit Parity none Manual No. 1562 Part 2 Page 16...
  • Page 17: Lpt (Printer Interface Parallel)

    5.5.6 LPT (Printer interface parallel) Connection: D-Sub-socket, 25-pole Assignment: IBM-PC compatible (LPT) This connection serves for data protocol with an HP-compatible printer. 5.5.7 Profibus DP Item number KSM025090 Connection: D-Sub-socket, 9-pole Assignment: Signal B-Line A-Line Housing Shield Baud rate: automatic recognition 9600 Bit/s 12 MBit/s Address-setting: see menu System setup 2 Submenu "Fieldbus"...
  • Page 18: Profinet Io (Option)

    5.5.8 ProfiNet IO (Option) Item number KSM030988 Connection: 8-pol. RJ 45 Designation: ProfiNet IO Assignment: Signal TD + TD - n.c. * n.c. * n.c. ** n.c. ** * unused, internal connected to PE ** unused, internal connected to PE Address-settings: see menu System setup 2 Submenu "Fieldbus"...
  • Page 19: Devicenet (Option)

    5.5.10 Devicenet (Option) Item number KSM023282 Connection: Plug MSTB2,5/5-G-5,08 Counter plug: Socket MSTB2,5/5-ST-5,08 Phoenix Contact Assignment: Signal CAN_L Shield CAN_H Baud rate: adjustable 125 KBit/s 250KBit/s 500KBit/s see menu System setup 2 Submenu "Fieldbus" (F3) Address-setting: see menu System setup 2 Submenu "Fieldbus" (F3) Manual No.
  • Page 20: Measuring Module Y (Force) Active 0

    5.5.11 Measuring Module Y (force) active 0 ... ±10V (ext. charge ampl.) Item number KSM025100 Measuring input Connection: Round connector socket, 6-pole (Standard sensor connection) Assignment: Signal supply - * supply + * Shield (Measuring range)** meas. input mass 0V Reset /Operate*** Supply depending on the configuration (standard configuration +24V / 0V) For external two range charge amplifier output: Measuring range select (at menu Calibration Y signal...
  • Page 21: Measuring Module Y (Force) Strain Gage

    5.5.12 Measuring Module Y (force) Strain Gage Item number KSM025105 Measuring input Connection: Round connector socket, 6-pole (Standard sensor connection) Assignment: Signal Strain gage supply - * Strain gage supply + * Shield Strain gage meas. inp. + Strain gage meas. inp. - Calibration signal * Supply depending on the configuration Monitor output...
  • Page 22: Measuring Module Y (Force) Piezo (Internal Charge Amplifier)

    5.5.13 Measuring Module Y (force) Piezo (Internal Charge Amplifier) Item number KSM025102 / KSM025103 Measuring input Connection: BNC-socket Assignment: Signal Meas. input Mass (outer conductor) Monitor output Connection: Round connector socket, 3-pole Assignment: Signal Output 0 ... ±10V Shield Mass 0V Output standardization 8V = 100% Rear view monitor output...
  • Page 23: Measuring Module X (Displacement) Active 0

    5.5.14 Measuring Module X (Displacement) active 0 ... ±10V Item number KSM025110 Measuring input Connection: Round connector socket, 5-poles Assignment: Signal Input Meas-Signal Supply + * Mass 0V Shield Supply - * * Supply depending on the configuration (Standard configuration +24V / 0V) Monitor output Connection: Round connector socket,...
  • Page 24: Measuring Module X (Displacement) Resistive

    5.5.15 Measuring Module X (Displacement) resistive Item number KSM025117 Measuring input Connection: Round connector socket, 5-poles Assignment: Signal Input meas-signal Supply 1 (10 V) Supply 2 ( 0 V) Shield Monitor output Connection: Round connector socket, 3-poles Assignment: Signal Output 0 ... ±10V Shield Mass 0V Output standardization 8V = 100%...
  • Page 25: Measuring Module X (Displacement) Inductive

    5.5.16 Measuring Module X (Displacement) inductive Item number KSM025112 Measuring input Connection: Round connector socket, 5-poles Assignment: Signal Input meas-signal Supply 1 (10 V) Supply 2 ( 0 V) Shield Monitor output Connection: Round connector socket, 3-poles Assingment: Signal Output 0 ... ±10V Shield Mass 0V Output standardization 8V = 100%...
  • Page 26: Measuring Module X (Displacement) Incremental

    5.5.17 Measuring Module X (Displacement) incremental Item number KSM025113 Measuring input Connection: Round connector socket, 8-pole Assigment: Signal pulse 1 + pulse 1 - pulse 2 + pulse 2 - Supply + 5 V Supply Shield Reference point A monitor output is not provided Rear view not used measuring input...
  • Page 27: Measuring Module X (Displacement) Ssi

    Data - supply 0 V * supply + 24V * * Optionally for supply of extern sensors by the DMF-P A300 Type 4737A . In this case instead of a plug a 9-pole D-sub socket is installed. Additional information to the SSI signal can be obtained from the instruction manual of the transmitter.
  • Page 28: Digital Module 1X16 Inputs And Outputs

    5.5.19 Digital Module 1x16 Inputs and Outputs Artikelnummer KSM025121 Connection: D-Sub-socket, 50-pol Digital In Digital Out Measurement start SystemOK X zero Sequence end Master measurement OK (IO) max F1 Test sequence min F1 max F2 Program selection 2 min F2 Program selection 2 max F3 Program selection 2...
  • Page 29 Connecting examples digital I/O passive DMF-P A300 DMF-P A300 control max. + 24 V + 24 V + 24 V 100 mA + 24 V max. 20 mA each output Sum of current of all outputs may not exceed 100 mA Manual No.
  • Page 30: Control Inputs

    5.5.20 Control Inputs Control inputs are provided either as digital signal at the PLC connection or in the control byte with activated fieldbus. A concurrent utilization of the control inputs at the PLC connection and fieldbus is not possible. All signals are high-active.
  • Page 31: Control Outputs

    5.5.21 Control Outputs Signal outputs are available either as digital signal at the PLC connection or in the status byte with activated fieldbus. Concurrent utilization of the signal outputs at the PLC connection and field bus is possible. All signals are high-active Signal output Functions SystemOK...
  • Page 32: Informations And Data

    6 Informations and Data Declaration of Conformity Manual No. 1562 Part 2 Page 32...
  • Page 33: Technical Data

    Technical Data Manual No. 1562 Part 2 Page 33...
  • Page 34: Ordering Key

    Ordering Key Manual No. 1562 Part 2 Page 34...
  • Page 35: Index

    7 Index LPT .................17 Active 0..10V displacement sensor........23 Active 0..10V force sensor..........20 Measuring cycle ...............10 Measuring module....14, 20, 21, 22, 23, 24, 25, 26, 27 COM...............9, 14, 16 Control inputs ..............30 Note on safety ..............5 Control output ..............31 Ordering key ..............34 Declaration of conformity..........

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