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Information in this document is subject to change without notice. Kistler reserves the right to change or improve its products and make changes to the content without obligation to notify any person or organization of such changes or improvements.
To the extent permitted by law Kistler accepts no liability if this instruction manual is not followed or products other than those listed under Accessories are used. These instructions describe Kistler Single-Axis K-Shear Quartz and PiezoStar IEPE accelerometers.
Important Information 2. Important information It is essential for you to review the following information, which is intended to ensure your personal safety when working with the K-Shear and PiezoStar Shear IEPE Accelerometers and contribute toward a long-fault-free service life. 2.1 For your safety This product has been manufactured in compliance with current valid safety regulations.
2.3 Disposal of electronic equipment Do not discard old electronic equipment in municipal trash. For disposal at end of life, please return this product to the nearest authorized electronic waste disposal service or contact your Kistler sales office for disposal instructions. 002-086e-01.19...
Important Information 2.4 Nomenclature Throughout this manual, special designations nomenclature are used for terms and concepts relating to K-Shear and PiezoStar Shear sensors. These are identified in Table 1. Term Definition Full-scale DC supply voltage (a/k/a compliance voltage) Bias voltage (from calibration certificate) Frequency in Hz Output resistance of the coupler Input resistance of the coupler...
Sensor' design. Viewing an accelerometer’s data sheet requires a compatible Data Acquisition system or coupler, such as Kistler LabAmp Type 5165A... The Interface provides negative current excitation (reverse polarity), thereby altering the operating mode of the PiezoSmart sensor and allowing the program editor software to read or add information contained in the memory chip.
Product Description 3.2 K-Shear background The sensing assembly (see Fig. 1) consists of a center post, quartz piezoelectric crystals, seismic mass and a preload bolt. Since the unit is operated in a shear arrangement, it will sense motion perpendicular to the base. When the accelerometer is attached to a vibrating structure, the mass exerts a shear force on the quartz piezoelectric crystal.
Single-Axis K-Shear and PiezoStar Accelerometers 3.3 PiezoStar background Kistler PiezoStar accelerometers utilize the same basic con- struction as our K-Shear accelerometers except for one key difference. PiezoStar accelerometers utilize a new proprie- tary piezoelectric crystal which produces higher charge out- put when compared to quartz based accelerometers and also a have a higher operating temperature.
1635C Type 1761B cable. 1511 Table 2: IEPE sensor/customer IEPE compatible DAQ and IEPE sensor and Kistler LabAmp measuring chains 3.5 Accessories All accelerometers designed for stud mounting are supplied with the appropriate studs. All accelerometers designed for screw assembly mounting are supplied with a mounting screw.
Single-Axis K-Shear and PiezoStar Accelerometers 3.5.1 Studs The following studs can be used with Kistler accelerometers: Type Used with 10-32 10-32 8402 8702, 8704 [0.10] [0.10] [0.28] 8410 10-32 8712 ¼–28 [0.08] [0.13] [0.25] 10.4 10-32 8411 8702, 8704 [0.11] [0.26]...
Product Description THD. THD. Type Used with 8.89 Hex 8466K07 5-40 5-40 8730 [0.20] [0.30] [0.35 Hex] Table 5: Isolated mounting adaptor (dimensions in mm [in]) 3.5.2 Adhesive mounting pads Keeps adhesive material out of the tapped hole or stud and provides ground isolation.
Product Description 3.5.5 Cables All K-Shear and Piezostar accelerometers with detachable cables are furnished without cables. Refer to cable datasheet Ref. 000-471 for more details. Cables used with K-Shear and Piezostar accelerometers are summarized below. Type Description General purpose cable/connector. 10-32 pos. to BNC pos. 1761B...
Single-Axis K-Shear and PiezoStar Accelerometers 4. Installation This section provides the user with a quick means of placing the Kistler K-Shear or PiezoStar Shear IEPE accelerometers into operation. Careful installation will result in optimal, high frequency response, accuracy and reliability. Dimensional characteristics can be found on their respective data sheets.
32 micro inches (0.8 micrometers). 4.2 Stud mounting Type 8730A… is specifically designed for stud mounting. Most Kistler mounting studs are machined from Beryllium Copper for high strength and low modulus of elasticity, coupled with high elastic limits. The studs are removable, allowing both stud and adhesive mounting.
4.4 Mounting with wax Bee's wax has been used as a mounting agent for many years. The provided Petro Wax (Kistler Type 8432 or P/N P102 from Katt and Associates; P.O. Box 623, Zoar, Ohio 44697, or equivalent) is a good replacement for bee's wax. It is formulated to provide improved frequency response.
5,000 g. Table 14 shows magnetic bases available from Kistler along with their characteristics. In order to achieve the specified holding strength, a thin grease film should be applied to the mounting surface.
Installation 4.6 Summary of mounting methods Magnetic base Magnetic base Adhesive mounting Direct adhesive Isolated stud Stud mounting Probe with foil base mounting base mounting Mounting Accessory Type Advantages Disadvantages Remarks Method Probe Quick measurement Lower accuracy Magnetic base 8450A, 8452A, Easy &...
Secure cables with a cable clamp. Tape is acceptable on temporary installations. Fig. 3: CORRECT cable strain relief Fig. 4: INCORRECT cable strain relief *See Section 3.5.5 for cables available upon request from Kistler. 002-086e-01.19...
Installation 4.8 Mass loading effects When a device such an accelerometer is attached to a test article, the acceleration to be measured will be altered. These effects can be reduced significantly by the proper selection of the measuring accelerometer. It should be assumed that the presence of an accelerometer does not significantly affect the system response, provided the dynamic mass of the accelerometer is considerably less than the test specimen.
Many FFT analyzers and vibration monitors are available with internal accelerometer power supplies that provide constant current power to Kistler and other low impedance piezoelec- tric sensors. These power supplies are typically known as constant current source supplies. The industry also recog-...
Operating Instructions 5.1.2 Kistler couplers Kistler offers a comprehensive line of power supply/ couplers and dual mode amplifiers. They are designed for compatibili- ty with ceramic shear accelerometers. Please refer to Kistler Acceleration catalog ref. 900-380. 5.1.3 The constant current power supply/coupler To better understand the purpose of the current source, a review of the Piezotron impedance converter is in order.
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Single-Axis K-Shear and PiezoStar Accelerometers The source resistor (Rs), while located in the coupler, is part of the source follower circuit. In order for the Piezotron to pro- vide enough gain, Rs must have a high dynamic resistance while being able to provide enough current (low DC resistan- ce) as not to affect the high frequency response of the sys- tem.
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Operating Instructions Fig. 8: Output signal when operated with 28 V supply Fig. 9: Example of output distorting and clipping when supply voltage is low 002-086e-01.19 Page 27...
Single-Axis K-Shear and PiezoStar Accelerometers 5.1.4 Sensor power-up When power is first applied to the sensor through an AC cou- pled coupler, a voltage will appear at the output of the cou- pler (see Fig. 10). As the coupling capacitor discharges, the DC output from the coupler will drop to zero Volts.
Most laboratory instruments with built-in accelerometer power provide current in the range of 2 … 4 mA. Most Kistler couplers are set at factory default to provide 4 mA of source current. 4 mA is a fair compromise value for maximum frequency response and high reliability.
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Single-Axis K-Shear and PiezoStar Accelerometers Current (mA) Current (mA) Maximum Cable Length Required for Required for Frequency Ft (m) Output Signal Output Signal ±5 % ±1 V ±5 V 1,000 (300) 10 kHz 2,000 (600) 1,000 (300) 9 kHz 2,000 (600) 1,000 (300) 8 kHz 2,000 (600)
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Operating Instructions Fig. 12: Maximum Piezotron current as a function of operat- ing temperature The equation for computing the maximum current for a spe- cific temperature is: = 0.16 (150 − T Nomenclature: I = Current in mA T = Temperature in °Celsius 002-086e-01.19 Page 31...
Single-Axis K-Shear and PiezoStar Accelerometers 5.1.8 Ground loops The ground loop is one of the most common causes of ground noise. It will usually manifest itself as unwanted noise occurring at the line frequency (50 … 60 Hz). Ground loops occur when current flows between the accelerometer and coupler/conditioner grounds.
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Fig. 14: The current path is broken with the use of a ground isolation pad Fig. 15: Isolated accelerometer eliminates current path Kistler offers isolation mounting studs for non-isolated PiezoStar Shear accelerometers. See Section 3.5.1 for details. 002-086e-01.19 Page 33...
K-Shear and Piezostar Shear Accelerometers are specified with maximum variations of ±5 and ±10 %. Kistler uses the industry standard reference frequency of 100 Hz in the U.S., and 1,000 rads [159.2 Hz] internationally. Some users may be more familiar with the common frequency response standard for electronic equip- ment, which is generally ±3 dB.
Operating Instructions 5.1.12 High frequency limitations The inherent high frequency limit of an accelerometer is a function of its mechanical characteristics. PiezoStar Shear accelerometers can be represented as an undamped, single degree-of-freedom, spring-mass system. The spring constant is determined by the stiffness of the ceramic material and preload stud.
This results in an increase in low frequency response (frequency is the reciprocal of time). The low frequency limit of Kistler PiezoStar Shear acce- lerometers is defined as the point where the response is –5 % (also –10 % where specified) below the reference point (100 Hz).
Operating Instructions Fig. 17: Frequency and phase response of a PiezoStar Shear Accelerometers at low frequencies are dependent upon the time constant. 5.1.14 Low frequency limitations - coupler and read-out instrumentation When making low frequency measurements with PiezoStar Shear accelerometers, it is important for the user to consider the effects of the coupler and measurement instrumentation on the low frequency response.
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Single-Axis K-Shear and PiezoStar Accelerometers Using the formula τ = RC (readout instrument’s impedance = R), the lower the read-out instrument's input impedance (Z), the shorter the time constant, thereby degrading the low frequency response. In systems with AC bias decoupling, the time constant can be approximated by taking the product of the accelerometer and coupler time constants and dividing by their sum.
Technical Data 6. Technical data For detailed specifications, please refer to each sensor Type's corresponding data sheet or contact Kistler for more information. 002-086e-01.19 Page 39...
Recalibration is recommended when returning an acce- lerometer to the factory. Kistler is an accredited ISO 17025 Laboratory and offers such calibration services. A calibration certificate will be supplied showing calibration results from standards traceable to NIST.
Kistler couplers are equipped with a bias monitor, which can be used to check the cable integrity and detect malfunctions in the accelerometer. Use the bias monitor as follows ...
Single-Axis K-Shear and PiezoStar Accelerometers 9. Storage & transit considerations If the instrument is to be stored or transported for an extended period of time, please follow these safety precautions: The temperature should be maintained between –20 °C and 60 °C (–4 °F and 140 °F). ...
Warranty 10. Warranty Please reference the Kistler Instrument Standard Product Warranty under Terms and Conditions for Sales and Service. 002-086e-01.19 Page 43...
Single-Axis K-Shear and PiezoStar Accelerometers 11. Declaration of conformity DECLARATION OF CONFORMITY KONFORMITÄTSERKLÄRUNG / DÉCLARATION DE CONFORMITÉ Manufacturer Kistler Instrument Corporation Hersteller / Fabricant Amherst, New York 14228 USA declares that the product erk lärt, daß das Produk t / déclares que le...
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Declaration of Conformity DECLARATION OF CONFORMITY KONFORMITÄTSERKLÄRUNG / DÉCLARATION DE CONFORMITÉ Manufacturer Kistler Instrument Corporation Hersteller / Fabricant Amherst, New York 14228 USA declares that the product erk lärt, daß das Produk t / déclares que le produit Name / Miniature K-SHEAR®...
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Single-Axis K-Shear and PiezoStar Accelerometers DECLARATION OF CONFORMITY KONFORMITÄTSERKLÄRUNG / DÉCLARATION DE CONFORMITÉ Manufacturer Kistler Instrument Corporation Hersteller / Fabricant Amherst, New York 14228 USA declares that the product erk lärt, daß das Produk t / déclares que le produit Name / Miniature K- SHEAR®...
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Declaration of Conformity DECLARATION OF CONFORMITY KONFORMITÄTSERKLÄRUNG / DÉCLARATION DE CONFORMITÉ Manufacturer Kistler Instrument Corporation Hersteller / Fabricant Amherst, New York 14228 USA declares that the product erk lärt, daß das Produk t / déclares que le produit Name / Miniature K-SHEAR®...
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Single-Axis K-Shear and PiezoStar Accelerometers DECLARATION OF CONFORMITY KONFORMITÄTSERKLÄRUNG / DÉCLARATION DE CONFORMITÉ Manufacturer Kistler Instrument Corporation Hersteller / Fabricant Amherst, New York 14228 USA declares that the product erk lärt, daß das Produk t / déclares que le produit Name / Miniature K-SHEAR®...
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Declaration of Conformity DECLARATION OF CONFORMITY KONFORMITÄTSERKLÄRUNG / DÉCLARATION DE CONFORMITÉ Manufacturer Kistler Instrument Corporation Hersteller / Fabricant Amherst, New York 14228 USA declares that the product erk lärt, daß das Produk t / déclares que le produit Name / Miniature K-SHEAR®...
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Single-Axis K-Shear and PiezoStar Accelerometers DECLARATION OF CONFORMITY KONFORMITÄTSERKLÄRUNG / DÉCLARATION DE CONFORMITÉ Manufacturer Kistler Instrument Corporation Hersteller / Fabricant Amherst, New York 14228 USA declares that the product erk lärt, daß das Produk t / déclares que le produit Name / Miniature K-SHEAR®...
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Declaration of Conformity DECLARATION OF CONFORMITY KONFORMITÄTSERKLÄRUNG / DÉCLARATION DE CONFORMITÉ Manufacturer Kistler Instrument Corporation Hersteller / Fabricant Amherst, New York 14228 USA declares that the product erk lärt, daß das Produk t / déclares que le produit Name / Miniature K-SHEAR®...
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Single-Axis K-Shear and PiezoStar Accelerometers DECLARATION OF CONFORMITY KONFORMITÄTSERKLÄRUNG / DÉCLARATION DE CONFORMITÉ Manufacturer Kistler Instrument Corporation Hersteller / Fabricant Amherst, New York 14228 USA declares that the product erk lärt, daß das Produk t / déclares que le produit Name / Miniature K-SHEAR®...
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Declaration of Conformity DECLARATION OF CONFORMITY KONFORMITÄTSERKLÄRUNG / DÉCLARATION DE CONFORMITÉ Manufacturer Kistler Instrument Corporation Hersteller / Fabricant Amherst, New York 14228 USA declares that the product erk lärt, daß das Produk t / déclares que le produit Name /...
Single-Axis K-Shear and PiezoStar Accelerometers KONFORMITÄTSERKLÄRUNG / DÉCLARATION DE CONFORMITÉ Manufacturer Kistler Instrument Corporation Hersteller / Fabricant Amherst, New York 14228 USA declares that the product erklärt, daß das Produkt / déclares que le produit Name / Name / Nom PiezoSTAR®...
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