ABB Terra Gateway Pro Installation Manual
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ABB Terra Gateway Pro Installation Manual

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Installation Manual
Terra Gateway Pro
© Copyright ABB. All rights reserved

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Summary of Contents for ABB Terra Gateway Pro

  • Page 1 — Installation Manual Terra Gateway Pro © Copyright ABB. All rights reserved...
  • Page 2 I NSTA LLAT IO N MA NUAL Copyright All rights to copyrights, registered trademarks, and trademarks reside with their respective owners. Copyright ® ABB EV Infrastructure. All rights reserved. STATUS SECURITY LEVEL REV. LANG. PAGE Released Public 2/31 © Copyright 2022 ABB. All rights reserved.

  • Page 3: Table Of Contents

    Electrical installation ......................19 4.2.6 Network requirements ....................20 5 Inspection and transport ......................... 23 Transport of Terra Gateway Pro to the site .................. 23 Inspect the Terra Gateway Pro on delivery ................... 23 6 Installation ............................24 Mechanical installation ........................24 Electrical installation ........................
  • Page 4 Power cable ........................28 8.4.2 Data cable .......................... 29 Electrical specification ........................29 Dimensions ............................29 Environment............................30 Certifications ............................31 References ............................31 STATUS SECURITY LEVEL REV. LANG. PAGE Released Public 4/31 © Copyright 2022 ABB. All rights reserved.

  • Page 5: About This Document

    I NSTA LLAT IO N MA NUAL 1 About this document 1.1 Function of this document The document is only applicable for this Terra Gateway Pro. The document gives the information that is necessary to install the device. 1.2 Target group The document is intended for qualified installation persons.

  • Page 6: General Symbols And Signal Words

    Information about support equipment that is necessary for a procedure. Information about supplies (consumables) that are necessary for a procedure. STATUS SECURITY LEVEL REV. LANG. PAGE Released Public 6/31 © Copyright 2022 ABB. All rights reserved.

  • Page 7: Special Symbols For Warnings And Dangers

    Risk of pinching or crushing of body parts. Rotating parts that can cause risk of entrapment. Hot surface that gives the risk of burn injuries. STATUS SECURITY LEVEL REV. LANG. PAGE Released Public 7/31 © Copyright 2022 ABB. All rights reserved.

  • Page 8: Colors Of Lines In Schematic Drawings

    1.13 Manufacturer and contact data Manufacturer ABB E-Mobility B.V. Heertjeslaan 6 2629 JG Delft The Netherlands Contact data ABB E-Mobility B.V. in your country can give you support on the TGP. You can find the contact data here: https://new.abb.com/ev-charging STATUS SECURITY LEVEL REV. LANG.

  • Page 9: Abbreviations

    Note: It is possible that not all abbreviations are present in this document. 1.15 Terminology Term Description Charger OPC UA Protocol used by the Charge post to enable a local interface for energy/load management. STATUS SECURITY LEVEL REV. LANG. PAGE Released Public 9/31 © Copyright 2022 ABB. All rights reserved.
  • Page 10 Company that is responsible for the transport and distribution of electricity. Local rules All rules that apply to the Terra Gateway Pro during the entire lifecycle of the Terra Gateway Pro. The local rules also include the national laws and regulations.

  • Page 11: Safety

    2 Safety 2.1 Liability The manufacturer is not liable to the purchaser of the Terra Gateway Pro or to third parties for dam- ages, losses, costs or expenses incurred by the purchaser or third parties if any target group men- tioned in the related documents does not obey the rules below: •...

  • Page 12: Discard Parts Or The Terra Gateway Pro

    ABB Ltd and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.

  • Page 13: Description

    3 Description 3.1 Intended use The Terra Gateway Pro is intended for the energy management for the site that has a cluster of ABB DC chargers of EVs. Terra Gateway Pro is meant for indoor operation, designed for places with no public access. The properties of the electrical grid, ambient conditions and mechanical space must comply with the technical data of the Terra Gateway Pro.

  • Page 14: Abb Product Identification

    QR code for commissioning Terra Gateway Pro Product code ABB6AGC106969 Serial number F0AC0169333 3.3 Hardware overview The figure below depicts the Terra Gateway Pro and its physical interfaces. Interface name Description Power 24 VDC +24 VDC power supply Functional ground connection...

  • Page 15: Led Status (Power, Cfast, Link, Run)

    Application running Application in service mode Orange Blinking License violation has occurred. 3.4 Network overview The table below lists the open ports that can be accessed via Terra Gateway Pro ethernet port. Ports Description Function 22/tcp Service and maintenance 5353/udp...

  • Page 16: Pre-Installation

    4.2 Prepare place for installation 4.2.1 Ambient conditions The use of the Terra Gateway Pro in dusty environments must be avoided. This can otherwise lead to dust deposits that affect the functionality of the device, especially in systems with active cooling (fans), which may no longer ensure sufficient cooling.

  • Page 17: Drilling Template

    The device is installed with the mounting holes located on the mounting plate. The mounting holes are designed for M5 screws. 4.2.3 Drilling template Use this template for drilling the wholes for the mounting bracket of the TGP. STATUS SECURITY LEVEL REV. LANG. PAGE Released Public 17/31 © Copyright 2022 ABB. All rights reserved.

  • Page 18: Spacing For Air Circulation

    To ensure sufficient air circulation, a specified clearance must be provided above, below, to the side and rear of the unit. For the minimum specified clearance, see the following diagrams. This is valid for all variants. STATUS SECURITY LEVEL REV. LANG. PAGE Released Public 18/31 © Copyright 2022 ABB. All rights reserved.

  • Page 19: Electrical Installation

    (reverse polarity protection, fuse replacement not necessary). If the fuse is destroyed during a fault event, the device must be replaced with a new TGP. STATUS SECURITY LEVEL REV. LANG. PAGE Released Public 19/31 © Copyright 2022 ABB. All rights reserved.

  • Page 20: Network Requirements

    ETH1 has a higher metric priority than ETH2. This means that the queried DNS will be trans- lated by the modem that is connected to the ETH1. ETH2 has a static configuration with the following characteristics: • IP: 192.168.127.253 STATUS SECURITY LEVEL REV. LANG. PAGE Released Public 20/31 © Copyright 2022 ABB. All rights reserved.
  • Page 21 4.2.6.1 Network topologies There are multiple topologies that can be configured with a Terra Gateway Pro. Is responsibility of the system integrator to design the adequate network topology that fits the site and owner re- quirements that meet the operational needs and cybersecurity requirements.
  • Page 22 4.2.6.2 DHCP setting The router that connects the local devices to the Terra Gateway Pro must have a DHCP server that can lease the IP address of the local devices. These leases must be persistent and indefinite; i.e. does not change due to power cycles. If this is not the case, the energy management to the chargers will stop working.

  • Page 23: Inspection And Transport

    I NSTA LLAT IO N MA NUAL 5 Inspection and transport 5.1 Transport of Terra Gateway Pro to the site A shipping company delivers the TGP to the site. The movement of the TGP to its final installation location is the installer responsibility.

  • Page 24: Installation

    ➀ with a screwdriver (tightening torque max. 0.4 Nm). When wiring, pay attention to the pinout of the power supply connection on the device! STATUS SECURITY LEVEL REV. LANG. PAGE Released Public 24/31 © Copyright 2022 ABB. All rights reserved.

  • Page 25: Installing Cage Clamp Terminal Block 0Tb103.91

    Connect the power supply connector to the B&R device and tighten the mounting screws (max. tightening torque 0.5 Nm). Connecting the power supply connector to a TGP STATUS SECURITY LEVEL REV. LANG. PAGE Released Public 25/31 © Copyright 2022 ABB. All rights reserved.

  • Page 26: Network Data Cables

    Open a terminal application such as Microsoft Windows Terminal / Power Shell or equiva- lent. Ping securemsg.enervalis.com. The expected response should be like this: STATUS SECURITY LEVEL REV. LANG. PAGE Released Public 26/31 © Copyright 2022 ABB. All rights reserved.
  • Page 27 4. If the connection between the TGP and backend is not functional contact the network ad- ministrator of the site owner. Refer to section 4.2.6. STATUS SECURITY LEVEL REV. LANG. PAGE Released Public 27/31 © Copyright 2022 ABB. All rights reserved.

  • Page 28: Technical Data

    Refer to section 4.2.6. 8.4 Cable specifications 8.4.1 Power cable Part Specification DC power connection (24V, 0V) ≥1.5mm cross section Ground connection ≥2.5mm cross section STATUS SECURITY LEVEL REV. LANG. PAGE Released Public 28/31 © Copyright 2022 ABB. All rights reserved.

  • Page 29: Electrical Specification

    Dimensions (H x W x D) – without mounting 115 x 40 x 198 mm bracket Weight 1170 g Mounting bracket hole M5 screws STATUS SECURITY LEVEL REV. LANG. PAGE Released Public 29/31 © Copyright 2022 ABB. All rights reserved.

  • Page 30: Environment

    10 % to 95 %, RH – non-condensing Air pressure 2000 m (795 hPa) Storage conditions Indoors, dry CAUTION Warranty Warranty will be considered void when the Terra Gateway Pro is damaged while badly stored at the customer's location. STATUS SECURITY LEVEL REV. LANG. PAGE...

  • Page 31: Certifications

    Canadian (CSA) standard per C22.2 No. 61010-1-12 and CSA C22.2 No. 61010-2-201:14 8.9 References 1. Automation PC 2200 User’s manual. Version 1.1 (August 2019). Model no: MAAPC2200-ENG. B&R Industrial Automation GmbH. https://www.br-automation.com/nl-nl/producten/maapc2200- eng/ STATUS SECURITY LEVEL REV. LANG. PAGE Released Public 31/31 © Copyright 2022 ABB. All rights reserved.

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