Flywheel Installation; Stator Cover Installation - Polaris RZR 900 2017 Service Manual

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ENGINE / COOLING SYSTEM

FLYWHEEL INSTALLATION

1. If previously removed, reinstall the flywheel key.

2. Clean taper of crankshaft to remove all oil or grease.

3. Clean flywheel taper to remove all oil or grease.

4. Align flywheel key-way with key and install the

flywheel, seating it fully on taper.

5. Install flywheel retaining bolt. Using a commercially

available strap wrench, hold the flywheel and torque

the flywheel retaining bolt

If the Cylinder Holding & Camshaft Timing Plate (PU-

50563) is installed, remove it before tightening the

Flywheel Retaining Bolt:

133 ft-lbs (180 Nm)

6. Install the starter torque limit gear as an assembly.

to specification.

9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual

1. Apply gasket tack adhesive to help hold gasket in

place during assembly.

2. Install a new stator cover gasket over alignment pins.

The flywheel contains powerful magnets. Use caution

when removing and installing the stator cover. DO NOT

place fingers between cover and crankcase at any time

during the removal / installation process or injury could

3. Install stator cover and thirteen screws. Torque

screws in sequence to specification.

Stator Cover Screws:

9 ft-lb (12 Nm)

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