ABB TZIDC-200 Manual
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ABB TZIDC-200 Manual

Digital positioner
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A B B M E A S U R E M E N T & A N A L Y T I C S | C O M M I S S I O N I N G I N S T R U C T I O N | C I / T Z I D C - 2 0 0 / A T E X / I E C E X - E N R E V . C
TZIDC-200
Digital Positioner
Introduction
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TZIDC-200
The TZIDC-200 has an integral mount design,
features a modular structure and offers an
outstanding price-performance ratio. Fully
automatic determination of the control parameters
and adaptation to the final control element allow for
considerable time savings as well as optimum
control behavior.
ATEX / IECEx
Digital Positioner for the
positioning of pneumatically
controlled final control elements.
Additional Information
Additional documentation on TZIDC-200 is available
for download free of charge at
www.abb.com/positioners.
Alternatively simply scan this code:

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Summary of Contents for ABB TZIDC-200

  • Page 1 Introduction Additional Information — TZIDC-200 The TZIDC-200 has an integral mount design, Additional documentation on TZIDC-200 is available features a modular structure and offers an for download free of charge at outstanding price-performance ratio. Fully www.abb.com/positioners.

  • Page 2: Table Of Contents

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/ATEX/IECEX-EN REV. C Table of contents Change from one to two columns Pneumatic connections ............25   Safety ................3     Air supply ................26   General information and instructions ........3   Commissioning ............26  ...

  • Page 3: Safety

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/ATEX/IECEX-EN REV. C Change from one to two columns 1 Safety General information and instructions Warnings These instructions are an important part of the product and The warnings in these instructions are structured as follows: must be retained for future reference.

  • Page 4: Intended Use

    / or theft of data or information. ABB Automation Products GmbH and its affiliates are not liable for damages and / or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and / or theft of data or information.

  • Page 5: Use In Potentially Explosive Atmospheres

    The electric circuits of the positioner must be put into operation in all zones by persons qualified in accordance The TZIDC-200 is approved for proper and intended use only. In with TRBS 1203. The details on the type label are case of non-compliance, the warranty and manufacturer’s...

  • Page 6: Maintenance, Repair

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/ATEX/IECEX-EN REV. C … 2 Use in potentially explosive atmospheres Maintenance, repair • Maintenance and exchange work may be conducted by qualified specialists only, i.e., qualified personnel in Definition of terms according to IEC 60079-17: accordance with TRBS 1203 or similar.

  • Page 7: Product Identification

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/ATEX/IECEX-EN REV. C Product identification Depending on the type of explosion protection, Ex-marking is When using in hazardous areas, observe the following points: attached to the positioner on the left, next to the main name •...

  • Page 8: Atex / Eac Tr-Cu-012

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/ATEX/IECEX-EN REV. C … 2 Use in potentially explosive atmospheres ATEX / EAC TR-CU-012 (limited functionality with EAC TR-CU-012) Special conditions • Before final installation, the operator needs to decide on the ATEX Ex d use of the device, either A) as a device with ‘Ex i’...

  • Page 9: Atex Ex I

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/ATEX/IECEX-EN REV. C ATEX Ex i Ex marking Current circuit (terminal) Electrical information (maximum values) Marking II 2 G Ex ia IIC T6 resp. T4 Gb Plug-in module for limit = 30 V = 3.7 nF monitor II 2 G Ex ib IIC T6 resp.

  • Page 10: Iecex

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/ATEX/IECEX-EN REV. C … 2 Use in potentially explosive atmospheres IECEx IECEx Ex d IECEx Ex i Ex marking Ex marking Marking Ex d IIC T4/T5/T6 Marking Ex ia IIC T6 or T4 Gb Ex ib IIC T6 or T4 Gb Type Examination Test Certificate IECEx BVS 07.0030X...

  • Page 11: Special Conditions

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/ATEX/IECEX-EN REV. C The following modules may be operated as an option: Current circuit (terminal) Electrical information (maximum values) Plug-in module for limit = 30 V Ci = 3.7 nF monitor = 320 mA Li = negligibly small (+51 / −52)

  • Page 12: Product Identification

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/ATEX/IECEX-EN REV. C 3 Product identification Name plate 1 Full type designation 8 Supply air pressure 2 Master number 9 Input signal 3 Hardware rev. j Mode of action of the pneumatic system 4 Software rev.

  • Page 13: Transport And Storage

    Transporting the device purposes: All devices delivered to ABB must be free from any hazardous Observe the following instructions: materials (acids, alkalis, solvents, etc.). •...

  • Page 14: Installation

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/ATEX/IECEX-EN REV. C 5 Installation Safety instructions CAUTION Risk of injury due to incorrect parameter values! Incorrect parameter values can cause the valve to move unexpectedly. This can lead to process failures and result in injuries.

  • Page 15: Mounting On Linear Actuators

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/ATEX/IECEX-EN REV. C Mounting on linear actuators For mounting on a linear actuator in accordance with DIN / IEC 534 (lateral mounting as per NAMUR), the following attachment kit is available: Figure 6: Attaching a follower guide to the actuator 1.
  • Page 16 TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/ATEX/IECEX-EN REV. C … 5 Installation … Mechanical mounting Figure 4: Mounting lever and bracket on the positioner Figure 5: Mounting on a cast iron yoke 1. Attach the lever to the feedback shaft of the 1.
  • Page 17 TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/ATEX/IECEX-EN REV. C Position of actuator bolt The actuator bolt for moving the potentiometer lever can be mounted permanently on the lever itself or on the valve stem. Depending on the mounting method, when the valve moves the...

  • Page 18: Mounting On Rotary Actuator

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/ATEX/IECEX-EN REV. C … 5 Installation … Mechanical mounting Mounting on rotary actuator For mounting on part-turn actuators in accordance with VDI / VDE 3845, the following attachment kit is available: Figure 11: Mounting the adapter on the positioner 1....

  • Page 19: Electrical Connections

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/ATEX/IECEX-EN REV. C Electrical connections Safety instructions WARNING Risk of injury due to live parts! When the housing is open, contact protection is not provided and EMC protection is limited. • Before opening the housing, switch off the power supply.

  • Page 20: Positioner / Tzidc-200 Control Unit Electrical Connection

    Limit switch Limit 2 with microswitch (Option module) (Option) +31 / −32 Analog feedback AO (Option module) Note The TZIDC-200 can be fitted either with proximity switches or microswitches as limit switches. It is not possible to combine both variants.

  • Page 21: Electrical Data For Inputs And Outputs

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/ATEX/IECEX-EN REV. C Electrical data for inputs and outputs Binary output Output configurable as alarm output by software. Note When using the device in potentially explosive atmospheres, Binary output DO note the additional connection data in Use in potentially Terminals +83 / −84...
  • Page 22 TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/ATEX/IECEX-EN REV. C … 5 Installation … Electrical connections Module for digital feedback SW1, SW2* Limit monitor with proximity switches Limit 1, Limit 2 Terminals +41 / −42, +51 / −52 Terminals +41 / −42, +51 / −52...

  • Page 23: Connection On The Device

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/ATEX/IECEX-EN REV. C Connection on the device 1 Cable gland 4 Terminal attachment kit for digital feedback 2 Blind plug 5 Terminals for basic unit 3 Terminals for option modules Figure 15: Connection to device (example) Change from one to two columns 2 tap holes ½- 14 NPT or M20 ×...
  • Page 24 TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/ATEX/IECEX-EN REV. C … 5 Installation … Electrical connections Wire cross-sectional areas Option modules Basic device Cross section Electrical connections Rigid / flexible wires 0.14 to 1.5 mm (AWG26 to AWG17) 4 to 20 mA input Screw terminals max.

  • Page 25: Pneumatic Connections

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/ATEX/IECEX-EN REV. C Pneumatic connections Connection on the device Note The positioner must only be supplied with instrument air that is free of oil, water, and dust. The purity and oil content must meet the requirements of Class 3 according to DIN/ISO 8573-1.

  • Page 26: Air Supply

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/ATEX/IECEX-EN REV. C 6 Commissioning … 5 Installation … Pneumatic connections Note The electrical power supply and supply air pressure data Air supply indicated on the name plate must be complied with during commissioning. Instrument air*...

  • Page 27: Operating Modes

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/ATEX/IECEX-EN REV. C Operating modes Standard automatic adjustment Selection from the operating level Note 1. Press and hold down MODE. Standard Auto Adjust does not always result in optimum control 2. Also press and release  rapidly as often as required. The conditions.

  • Page 28: Sample Parameters

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/ATEX/IECEX-EN REV. C … 6 Commissioning Sample parameters ‘Change the zero position of the LCD display from clockwise (CLOCKW) to counter-clockwise limit stop (CTCLOCKW)’ Initial situation: the positioner is in bus operation on the 4. Changing parameter settings: operating level.

  • Page 29: Setting The Mechanical Limit Switch With Proximity Switches

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/ATEX/IECEX-EN REV. C Setting the mechanical limit switch with proximity Setting the mechanical limit switch with 24 V switches microswitches 1. Loosen the screws for the housing cover and remove it. 1. Loosen the screws for the housing cover and remove it.

  • Page 30: Operation

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/ATEX/IECEX-EN REV. C 7 Operation Safety instructions CAUTION Value display with unit This 7-segment display with four digits indicates parameter Risk of injury due to incorrect parameter values! values or parameter reference numbers. For values, the physical Incorrect parameter values can cause the valve to move unit (°C, %, mA) is also displayed.

  • Page 31: Menu Levels

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/ATEX/IECEX-EN REV. C Menu levels Operating button functions The positioner has two operating levels. Operating level On the operating level the positioner operates in one of four Control button Meaning possible operating modes (two for automatic control and ENTER •...

  • Page 32: Maintenance

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/ATEX/IECEX-EN REV. C 8 Maintenance 10 Additional documents The positioner does not require any maintenance if it is used as Note intended under normal operating conditions. All documentation, declarations of conformity and certificates are available in ABB's download area.

  • Page 33: Appendix

    TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/ATEX/IECEX-EN REV. C Change from two to one column 11 Appendix Return form Statement on the contamination of devices and components Repair and/or maintenance work will only be performed on devices and components if a statement form has been completed and submitted.
  • Page 34 TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/ATEX/IECEX-EN REV. C Change from one to two columns Trademarks HART is a registered trademark of FieldComm Group, Austin, Texas, USA...
  • Page 35 TZIDC-200 DIGITAL POSITIONER | CI/TZIDC-200/ATEX/IECEX-EN REV. C Notes...
  • Page 36 We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.
  • Page 37 A B B M EA S U R E M E N T & A N A L Y T I C S | I N S T R U C T I O N / A N L E I T U N G TZIDC Rev. 5, TZIDC-200 Rev. 5...
  • Page 38 Nous attirons expressément votre attention sur le fait que le customer with the electric data from the following table. TZIDC Rév. 5 et le TZIDC-200 Rév. 5 doivent être vérifiés par le The customer must consider and observe this indication client avec les données électriques du tableau suivant.
  • Page 39 TZIDC Rev. 5, TZIDC-200 Rev. 5 DIGITAL POSITIONER | IN/TZIDC/MECHANICAL_LIMIT_MONITOR_SJ2-SN-X9 REV. A Ændringer af de elektriske data i den mekaniske Wijzigingen in de elektrische gegevens van de grænseværdimelding for TZIDC rev. 5 og TZIDC- mechanische grenswaarde-indicatie voor TZIDC 200 rev. 5 rev.
  • Page 40 TZIDC Rev. 5, TZIDC-200 Rev. 5 DIGITAL POSITIONER | IN/TZIDC/MECHANICAL_LIMIT_MONITOR_SJ2-SN-X9 REV. A Ändringar i elektriska data för den mekaniska Τροποποιήσεις των ηλεκτρικών στοιχείων της gränsvärdesrapporteringen TZIDC rev. 5 och μηχανικής ειδοποίησης οριακής τιμής για TZIDC TZIDC-200 rev. 5 αναθ. 5 και TZIDC-200 αναθ. 5 Elektriska data för gränsvärdesrapporteringen från...
  • Page 41 TZIDC Rev. 5, TZIDC-200 Rev. 5 DIGITAL POSITIONER | IN/TZIDC/MECHANICAL_LIMIT_MONITOR_SJ2-SN-X9 REV. A Mehaanilise piirväärtuse tuvastuse Promjene električnih podataka o mehaničkoj elektriandmete muudatused TZIDC rev. 5 ja dojavi graničnih vrijednosti za TZIDC rev. 5 i TZIDC-200 rev. 5 jaoks TZIDC-200 rev. 5 Pepperl &...
  • Page 42 TZIDC Rev. 5, TZIDC-200 Rev. 5 DIGITAL POSITIONER | IN/TZIDC/MECHANICAL_LIMIT_MONITOR_SJ2-SN-X9 REV. A Mehāniskā robežvērtības ziņojuma elektrisko datu Zmeny elektrických údajov mechanickej izmaiņas attiecībā uz TZIDC versiju 5 un signalizácia medzných hodnôt pre TZIDC Rev. 5 a TZIDC-200 versiju 5 TZIDC-200 Rev. 5 Pepperl &...
  • Page 43 TZIDC Rev. 5, TZIDC-200 Rev. 5 DIGITAL POSITIONER | IN/TZIDC/MECHANICAL_LIMIT_MONITOR_SJ2-SN-X9 REV. A Modificări ale datelor electrice ale mesajului Изменения в электрических характеристиках mecanic de valoare limită pentru TZIDC Rev. 5 și механической сигнализации предельного TZIDC-200 Rev. 5 значения для TZIDC Rev. 5 и TZIDC-200 Rev. 5 Datele electrice ale detectoarelor de valori limită...
  • Page 44 We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

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