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Toro Groundsmaster 4000 Series Installation Instructions Manual

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NA Light Kit
Groundsmaster
Model No. 31693
Safety
Safety and Instructional Decals
Safety decals and instructions are easily visible to the operator and are located near any area of
potential danger. Replace any decal that is damaged or missing.
140-1531
1. Snow chute—left
2. Snow chute—right
3. Hazard light—on
© 2022—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
4000 Series Rotary Mower
decal140-1531
4. Hazard light—off
5. Attachment—down
6. Attachment—up
Register at www.Toro.com.
140-1623
1. Beacon—off
Original Instructions (EN)
Printed in the USA
All Rights Reserved
Form No. 3444-718 Rev D
Installation Instructions
decal140-1623
2. Beacon—on
*3444-718*

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Summary of Contents for Toro Groundsmaster 4000 Series

  • Page 1 1. Snow chute—left 4. Hazard light—off 2. Snow chute—right 5. Attachment—down 3. Hazard light—on 6. Attachment—up *3444-718* © 2022—The Toro® Company Original Instructions (EN) 8111 Lyndale Avenue South Printed in the USA Bloomington, MN 55420 Register at www.Toro.com. All Rights Reserved...

  • Page 2: Installation

    Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Prepare the machine. – No parts required Disconnect the battery. Reflector decal (front—yellow) Install the front reflector decals. Reflector decal (back—red) Right headlight—Part No.
  • Page 3 Procedure Description Qty. Left light housing Left light-housing mount Right light housing Right light-housing mount Carriage bolt (1/4 x 5/8 inch) Flange locknut (1/4 inch) Left taillight and license plate harness Right taillight harness Clip nut (1/4 inch) Inner mount Socket-head screw (1/4 x 3/4 inch) Install the taillights.

  • Page 4: Preparing The Machine

    Disconnect the negative (black) battery cable. Preparing the Machine No Parts Required Procedure Park the machine on a level surface and lower the cutting units. g020451 Engage the parking brake. Figure 3 Shut off the engine and remove the key. 1.
  • Page 5 g351079 Figure 4 1. Reflector decal (yellow) g351129 Figure 5 Remove the backing film from the yellow reflector decal. 1. Front cab pillar 3. 23.8 cm (9-3/8 inches) 2. Reflector decal (yellow) 4. Headlight bracket Align the reflector to the bottom edge of the platform as shown in Figure 4, and adhere it to...
  • Page 6 Repeat steps through for the other red reflector decal. Assembling the Headlights to the Brackets Parts needed for this procedure: g350863 Figure 8 Right headlight—Part No. 140-6772 (light, mount, Machines with a Roll Bar washer, and nut) 1. Light mounts Left headlight—Part No.
  • Page 7 g350418 Figure 10 1. Capscrew (1/2 x 4-1/2 4. Flange locknut (1/2 inch) inches) 2. Floor panel 5. Thick washer (1/2 x 2-1/4 x 3/8 inch) 3. Thin washer (1/2 x 1-3/8 inch) Installing the Light Mounts to the Machine Machines with a Roll Bar Assemble the light mount to the floor panel and frame of the machine with the capscrew (1/2 x...
  • Page 8 Installing the Headlights • Groundsmaster 4010 Machines: Use the outside light-mount hole. Machines with a Roll Bar • Groundsmaster 4110 Machines: Use the Important: Ensure that you assemble the inside light-mount hole. headlight marked left at the left side of the machine, and the headlight marked right at the right side of the machine.
  • Page 9 g350820 g350531 Figure 14 Figure 15 Right headlight shown. 1. 6-socket connector 3. Headlight (labeled H LH or EADLIGHT RH—machine EADLIGHT 1. Headlight 3. Lock washer wire harness) 2. Light mount (machines 4. Locknut 2. Cap with a roll bar) If assembled, remove the locknut (12 mm) and Tighten the locknut and capscrew.
  • Page 10 Installing the Headlights and Light Mounts Machines with a Cab Assemble the headlight and light mount to the headlight bracket (Figure 16) with a flange-head capscrew (1/2 x 1 inch) and flange locknut (1/2 inch). g350820 Figure 17 1. 6-socket connector 3.
  • Page 11 Installing the Console Harness Connector Plug Disconnect the single-pin connector from the single-socket connector labeled NA/EU M Installing the Control (Figure 18). ELECTOR Console Parts needed for this procedure: Console harness Cap plug Fuse mount plate Clip nut (#10) Flasher Flange head screw (#10 x 3/8 inch) Cable tie Bracket mount...
  • Page 12 Preparing the Steering Cover and Routing the Control Harness Remove the boot from the steering cover, and slide the boot up (Figure 19). g350969 Figure 19 g350968 Figure 20 1. Boot 3. Steering cover 2. Flange-head screws 1. Notch (steering cover) 3.
  • Page 13 Assembling the Fuse Mount Plate Assemble the clip nut (#10) onto the fuse mount plate (Figure 23). g350970 Figure 21 1. 12-pin connector (control 2. Notch (steering cover) g350763 harness) Figure 23 1. Clip nut (#10) 4. Flange head screw (#10 x Assemble the steering cover to the cover mounts 3/8 inch) with the 4 flange-head screws.
  • Page 14 g350766 Figure 25 1. Bracket mount 2. Push-in anchor (console g350765 Figure 24 harness) 1. 12-pin connector (flasher) 2. 12-socket connector (console harness) Insert push-in anchor of the console harness into the 6.4 mm (1/4 inch) hole in the bracket mount (Figure 25).
  • Page 15 Assembling the Switch Mount Assemble the 8 clip nuts (1/4 inch) to the switch mount as shown in Figure g350769 Figure 27 1. Switch mount 2. Multi-function switch Secure the multi-function switch to the switch mount with the thick and thin switch clips (Figure 28).
  • Page 16 g350764 Figure 31 1. Bolt retainer 3. Knob 2. Fuse cover Assemble the fuse cover to the switch plate, and g350770 Figure 29 tighten the knobs (Figure 31). 1. Switch plug Installing the Switch Plate to the Steering Column Align the rocker switch to the switch mount with the lens of the light to the front of the switch Align the switch plate to the rearward side or the plate...
  • Page 17 At the upper 6.4 mm (1/4 inch) holes, assemble 2 carriage bolts bolt (1/4 x 2 inches) through the switch plate and the other bracket mount (Figure 32). Assemble the fuse mount plate to the upper bracket mount and carriage bolts (Figure with 2 flange locknuts (1/4 inch).
  • Page 18 Connecting the Console Harness No Parts Required Procedure g350789 Figure 36 Remove the cap from the 12-socket connector of the machine wire harness (Figure 38 1. Switch mount 3. Control cover Figure 39). 2. Push-in fastener Using the middle holes, secure the cover to the mount with 2 push-in fasteners as shown Figure Secure the cover to the mount with 4...

  • Page 19: Installing The Fuses

    g351012 g351027 Figure 39 g351093 Figure 40 1. 12-socket connector 3. 12-pin connector (console (machine wire harness) harness) 1. Electrical cover 3. Washer 2. Cap 2. Socket-head screw 4. Clip nut (electrical-component mount) Plug the 12-pin connector of the console harness into the 12-socket connector of the machine wire harness (Figure...
  • Page 20 Installing the Electrical Cover Machines with a Roll Bar Align holes in the controller cover with clip nuts on the electrical-component mount (Figure 43). g351105 g351093 Figure 43 1. Electrical cover 3. Washer 2. Socket-head screw 4. Clip nut (electrical-component mount) g351092 Figure 41...
  • Page 21 with the 2 socket-head screws that you removed Removing the Electrical Cover (page 19). Installing the Taillights Parts needed for this procedure: Left light housing Left light-housing mount Right light housing Right light-housing mount g350513 Figure 45 Carriage bolt (1/4 x 5/8 inch) Flange locknut (1/4 inch) 1.
  • Page 22 g350574 Figure 47 1. Inner mount 3. Light housing 2. Clip nut (1/4 inch) 4. Socket-head screw (1/4 x 3/4 inch) Align the 4-socket connector of the harness g351322 Figure 46 through the inner mount (Figure 47). Assemble the inner mount into the light housing, 1.
  • Page 23 Assembling the Taillights Align the taillight to the light housing with the yellow lens positioned as shown in Figure g351422 Figure 49 1. Capscrew (1/4 x 3/4 inch) 3. Pivot bracket 2. Light-housing mount 4. Locknut (1/4 inch) Install the mount cover to the light-housing mount with 4 push-in fasteners (Figure 50).
  • Page 24 g350605 Figure 52 1. Carriage bolt (3/8 x 1-1/4 3. Flange locknut (3/8 inch) inches) 2. Pivot bracket Repeat steps through for the swivel-adapter mount at the other side of the bumper. g350534 Figure 51 1. Flange locknut (1/2 inch) 4.
  • Page 25 g351150 Figure 53 g351151 Figure 55 1. Locknut (1/4 inch) 4. Washer (1/4 x 3/4 inch) 1. Slow moving vehicle 2. Flange-head capscrew 2. Slow moving vehicle 5. Capscrew (1/4 x 3/4 inch) mount (3/8 x 1-1/4 inches) mount 3. Slow moving vehicle emblem Assemble the slow moving vehicle mount to the hood pivot bracket...
  • Page 26 g351426 g351457 Figure 57 1. Push-in anchor 3. 2-socket connector and cap (license-plate light branch—left taillight harness) 2. Hole (hood-hinge mount—left) At the inboard side of the frame rail, remove g351444 the cap from the 4-socket connector labeled LH Figure 56 of the machine wire harness (Figure IGHT...
  • Page 27 Plug the 4-pin connector labeled LH Rear Lights of the left taillight harness into the 4-socket connector labeled LH R of the machine IGHT wire harness (Figure 58). Routing and Connecting the Right Taillight Route the 4-socket connector labeled RH R of the machine wire harness under the left IGHT frame rail and forward...

  • Page 28: Connecting The Battery

    Operation Controls Connecting the Battery Note: Check the operation of the lights. Make sure that the correct lights are flashing when operating the turn signal switch. No Parts Required Procedure Connect the positive battery cable to the positive battery post (Figure 61), and slip the rubber boot over the terminal.

  • Page 29: Adjusting The Headlights

    Adjusting the Headlights Rotate the light switch (Figure 63 Figure to the following positions: Loosen the mounting locknuts and capscrews to • adjust the lights (Figure 62). • Road lights O • Road lights and optional work light O Using the Turn Signal •...

  • Page 30: Maintenance

    Maintenance Servicing the Fuses Replacing a Fuse Block Fuse Park the machine on a level surface, engage the parking brake, lower the cutting units, shut off the engine, and remove the key. Remove the electrical cover, refer to Removing the Electrical Cover (page 19) Removing the Electrical Cover (page 19).
  • Page 31 Notes:...

This manual is also suitable for:

31693