DeWalt DW616 Instruction Manual page 10

English
Centering the Subbase (Fig. F)
If you need to adjust, change, or replace the subbase, a
centering tool (DNP617–sold separately) is recommended
(refer to Accessories). The centering tool consists of a cone
and a pin.
To adjust the subbase, follow the steps below
1. Loosen but do not remove the subbase screws so that
the subbase can move freely.
2. Insert the pin into the 1/2" (13 mm) collet and nut
and tighten the nut.
3. Insert the motor into the base and clamp the locking
lever on the base.
4. Place the cone on the pin and lightly press down on cone
until it stops as shown. This will center the subbase.
5. While holding down on the cone, tighten the
subbase screws.
Bit Installation and Removal (Fig. G)
1. To install a bit, insert the round shank of the de sired
router bit into the loosen ed 1/2" (13 mm) collet and
nut 22 as far as it will go and then pull it out about 1/16"
(1.6 mm). Using the wrench(es) provided, turn the 1/2"
(13 mm) collet and nut clockwise while holding the
spindle shaft with the second wrench. [On the DW618,
depress the spindle lock button
shaft.] Tighten the 1/2" (13 mm) collet and nut securely
to prevent the bit from slipping.
2. To remove a bit, hold the spindle shaft while turning
the 1/2" (13 mm) collet and nut
with the wrench provided. [Hold the spindle by
depressing the spindle lock button
The self‑releasing 1/2" (13 mm) collet and nut will turn
approximately 3/4 of a turn and then become tight
again. At this point the bit cannot be re moved. Continue
turning the collet nut counter clock wise. This lifts the 1/2"
(13 mm) collet and nut, allowing the bit's removal.
Collets (Fig. A)

WARNING: Projectile hazard. Only use bits with
shanks that match the supplied collets. Smaller
shank bits will not be secure and could become loose
during operation.

CAUTION: Never tighten the 1/2" (13 mm) collet and
nut without first installing a router bit in it. Tightening
an empty 1/2" (13 mm) collet and nut, even by hand,
can damage the 1/2" (13 mm) collet and nut.
Two types of collets are included with motor: one is the 1/4"
(6.4 mm) insertable collet
(13 mm) collet and nut 22
• If the 1/2" (13 mm) collet and nut
the 1/4" (6.4 mm) insertable collet
collet and nut.
• If the 1/4" (6.4 mm) insertable collet
be reassembled by fully inserting it into the 1/2" (13 mm)
collet and nut 22 .
8
9 to hold the spindle
counterclockwise
22
on the DW618.]
9
21 and the second is the 1/2"
.
is needed, remove
22
from the 1/2"
21
21 is needed it can
To change the 1/2" (13 mm) collet and nut
the 1/2" (13 mm) collet and nut as described above. Install
the desired 1/2" (13 mm) collet and nut by reversing
the procedure.
nOTE: The 1/2" (13 mm) collet and the collet nut are
connected. Do not attempt to remove the 1/2" (13 mm)
collet from the collet nut.
NOTICE: Plunge Base Only—When tightening
or changing the 1/2" (13 mm) collet and nut, do
22
not allow the wrenches to contact the plunge
rods. If the rods are damaged, the plunge action will
be restricted.
Using the Universal Edge Guide (Fig. A)
The universal edge guide (DW6913) is available from your
local retailer or service center at extra cost. Follow the
assembly instructions included with the guide. Insert the
two bars through the holes
needed for parallel routing.
Direction of Feed (Fig. L)
The direction of feed is very important when routing and can
make the difference between a successful job and a ruined
project. Figure L shows the proper direction of feed for some
typical cuts. A general rule to follow is to move the router in a
counterclockwise direction on an outside cut and a clockwise
direction on an inside cut.
shape the outside edge of a piece of stock by following
these steps:
1. Shape the end grain, left to right
2. Shape the straight grain side moving left to right
3. Cut the other end grain side
4. Finish the remaining straight grain edge

WARNING: Avoid climb‑cutting (cutting in
direction opposite than shown in Figure L).
Climb‑cutting increases the chance for loss of control
resulting in possible injury. When climb‑cutting is
required (backing around a corner), exercise extreme
caution to maintain control of router. Make smaller
cuts and remove minimal material with each pass.
Choosing Router Speed (Fig. M)
DW618 only
Refer to the Speed Selection Chart to choose a router speed.
Turn the speed dial

WARNING: Do not operate tools rated "AC
only" on a DC supply. Loss of speed control may
result, causing tool damage and possible hazard to
the operator.

WARNING: If the speed control ceases to operate, or
is intermittent, stop using the tool immediately. Take
it to a D
for repair.
NOTICE: The router is equipped with electronics to
monitor and maintain the speed of the tool while
cutting. In low and medium speed operation, the speed
control prevents the motor speed from decreasing.
If you expect to hear a speed change and continue
in the router base. Adjust as
12
7 to control router speed.
WALT factory or authorized service facility
e
22 , unscrew