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Part to be tightened
Balancer weight plate
Drive sprocket
Drive chain sprocket cover
Shift pedal
Shift guide
Stopper lever
Segment
CHASSIS
△
- marked portion shall be checked for torque tightening after break-in or before each race.
Part to be tightened
△
Upper bracket and outer tube
△
Lower bracket and outer tube
△
Upper bracket and steering stem
△
Handlebar holder (upper)
△
Handlebar holder (lower)
△
Steering ring nut
Front fork and cap bolt
Front fork and base valve
Cap bolt and damper rod (front fork)
Bleed screw (front fork) and cap bolt
△
Front fork and protector
△
Front fork protector and brake hose holder
Throttle cable cap
Clutch lever holder mounting
Clutch lever mounting
Hot starter lever holder mounting
Hot starter lever mounting
△
Front brake master cylinder and bracket
Front brake master cylinder cap
Brake lever mounting (bolt)
Brake lever mounting (nut)
Brake lever position locknut
△
Hose guide (front brake hose) and hose guide bracket
△
Hose guide (front brake hose) and under bracket
△
Front brake hose union bolt (master cylinder)
△
Front brake hose union bolt (caliper)
△
Front brake caliper and front fork
△
Front brake caliper and brake hose holder
△
Brake caliper (front and rear) and pad pin plug
△
Brake caliper (front and rear) and pad pin
△
Brake caliper (front and rear) and bleed screw
△
Front wheel axle and nut
TIGHTENING TORQUES
Thread size
Q'ty
M6 × 1.0
3
M20 × 1.0
1
M6 × 1.0
2
M6 × 1.0
1
M6 × 1.0
2
M6 × 1.0
1
M8 × 1.25
1
Thread size
Q'ty
M8 × 1.25
4
M8 × 1.25
4
M24 × 1.0
1
M8 × 1.25
4
M12 × 1.25
2
M28 × 1.0
1
M51 × 1.5
2
M30 × 1.0
2
M12 × 1.25
2
M5 × 0.8
2
M6 × 1.0
6
M6 × 1.0
2
M5 × 0.8
2
M5 × 0.8
2
M6 × 1.0
1
M5 × 0.8
2
M5 × 0.8
1
M6 × 1.0
2
M4 × 0.7
2
M6 × 1.0
1
M6 × 1.0
1
M6 × 1.0
1
M5 × 0.8
1
M6 ×1.0
1
M10 × 1.25
1
M10 × 1.25
1
M8 × 1.25
2
M6 × 1.0
1
M10 × 1.0
2
M10 × 1.0
2
M8 × 1.25
2
M16 × 1.5
1
2-14
Tightening torque
Nm
m•kg
ft•lb
10
1.0
7.2
75
7.5
54
8
0.8
5.8
12
1.2
8.7
10
1.0
7.2
10
1.0
7.2
30
3.0
22
Tightening torque
Nm
m•kg
ft•lb
21
2.1
15
21
2.1
15
145
14.5
105
28
2.8
20
34
3.4
24
Refer to NOTE.
30
3.0
22
55
5.5
40
29
2.9
21
1
0.1
0.7
7
0.7
5.1
7
0.7
5.1
4
0.4
2.9
4
0.4
2.9
4
0.4
2.9
4
0.4
2.9
2
0.2
1.4
9
0.9
6.5
2
0.2
1.4
6
0.6
4.3
6
0.6
4.3
5
0.5
3.6
4
0.4
2.9
4
0.4
2.9
30
3.0
22
30
3.0
22
23
2.3
17
10
1.0
7.2
3
0.3
2.2
18
1.8
13
6
0.6
4.3
90
9.0
65
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