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ABB 364G Series Manual

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IT
Instrumentation
2600T Pressure Transmitter family
User's Manual
364Gx and 364Ax Models
ABB
IM364Gx/Ax

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Summary of Contents for ABB 364G Series

  • Page 1 Instrumentation 2600T Pressure Transmitter family User’s Manual 364Gx and 364Ax Models IM364Gx/Ax...

  • Page 2: Table Of Contents

    Instrumentation 2600T Pressure Transmitter family Table of Contents Safety Notes Operator liability Qualified personnel Returning devices Disposal Information on WEEE Directive 2002/96/EC (Waste Electrical and Electronic Equipment) Transport and storage Safety information for electrical installation Safety information for inspection and maintenance Opening the box Identification Nameplate...
  • Page 3 364Ax-Gx Instruction Manual Set the Transfer function on the transmitter by HHT Set the Transfer function on the transmitter by PC Set the Transfer function on the Meters Set the Transfer function on the Digital LCD Integral Display Set the Transfer function on the Digital LCD Integral Display by HHT Set the Transfer function on the Digital LCD Integral Display by PC Signal simulation (fixed output current) Fixed output current by Digital LCD Integral Display...
  • Page 4 364Ax-Gx Instruction Manual Reset to Factory Trim by Digital LCD Integral Display Reset to Factory trim by HHT Reset to Factory trimming by PC Software Write Protect Software Write Protect by Digital LCD Integral Display Software Write Protect by HHT Software Write Protect by PC HART Multidrop mode Maintenance...
  • Page 5 ABB instrumentation products are supported worldwide by the loc al ABB Instrumentation branches. In case you fail to get in touch with your c ountry ABB Instrumentation office you may want to get in t ouch with one of the following center of excellence for ABB Pressure products.

  • Page 6: Safety Notes

    • Training o r instruction in accordance with safety enginee ring standards regarding maintenance and use of adequate safety systems For safety reas ons, ABB draws your attention to the fac t that only s ufficiently insulated tools conforming to DIN EN 60900 may be used.
  • Page 7 Repairs, alterations, and enhancements, or the installation of replacement parts, are only permissible as far as thes e are described in the manual. Approval by ABB must requested for any ac tivities beyond this scope. Repairs performed by ABB-authoriz ed centers are excluded from this. Technical limit values The device is desig ned for use ex clusively within the values stated on the na me plates and within the technical limit values specified on the data sheets.

  • Page 8: Operator Liability

    ABB will gladly support you in selecting the mate rials, but cannot accept any liability in doing so. The operators must strictly observe the appl icable national regu lations with regard to installation, function tests, repairs, and maintenance of electrical devices.

  • Page 9: Safety Information For Inspection And Maintenance

    364Ax-Gx Instruction Manual Safety information for inspection and maintenance Warning – Risk to persons There is no EMC protection or protecti on against accidental contact when the housi ng cover is open. There are electric circuits within th e housing which are dangerous if touched.
  • Page 10 364Ax-Gx Instruction Manual Transmitter components overview Transmitter Terminal block link Plastic plug 10. Digital LCD Display connector Blind cover 11. Terminal block screws Cover gasket 12. Cover locking screw Window cover 13. Bracket Digital LCD Integral Display 14. Tool set for pipe mounting Terminal block with electronics 15.

  • Page 11: Opening The Box

    364Ax-Gx Instruction Manual Opening the box Transport and storage • After unpacking the pressure transmitter, check the device for transport damage. • Check the packing material for accessories. • During intermediate storage or transport, store the pressure transmitter in the original packaging only. For information on pe rmissible ambient conditions for storage and transport, see "Te chnical data".

  • Page 12: Optional Wired On Plate (Option I2)

    364Ax-Gx Instruction Manual Optional Wired on plate (option I2) Whenever the transmitter has been ordered with the option I2, a wired on SST plate with 4 lin es, 32 characters per line will be supplied. The plate will be wired on the instrument with a SST wire. Handling The instrument does not require any special precautions during handling although normal good practice should be observed.

  • Page 13: Installation

    364Ax-Gx Instruction Manual Installation Read carefully these installation instructions before proceeding. Failure to observe the warnings and instructions may cause a malfunction or personal hazard. WARNING ! Before you begin read “Safety” on page 3. As already specified in t he Safety Notes th e installation must only be carried out by suitably trained personnel and in accordance with the information given.

  • Page 14: Mounting The Transmitter

    364Ax-Gx Instruction Manual Mounting the transmitter Testing Impulse piping To ensure proper proper pipe laying, the following points must be observed: • Keep the impulse piping as short as possible and avoid sharp bends. • Route th e impulse piping so that no deposits can accumulate.

  • Page 15: Pipe Mounting

    364Ax-Gx Instruction Manual Pipe mounting In this chapter you can find some suggestions for pipe mounting. These suggestions shall not limit alternative solutions that the end user can define himself. Horizontal pipe Vertical bracket Transmitter on the front Horizontal pipe Horizontal bracket Transmitter on up Vertical pipe...
  • Page 16 364Ax-Gx Instruction Manual Vertical pipe Horizontal bracket Transmitter on up Vertical pipe Horizontal bracket Transmitter on the front Vertical pipe Horizontal bracket Transmitter on up...

  • Page 17: 2In Pipe Mounting Instruction

    364Ax-Gx Instruction Manual Horizontal pipe Vertical bracket Transmitter on up Horizontal pipe Vertical bracket Transmitter on side (parallel) 2in Pipe mounting instruction 1. Fix the bracket in the defined position on the pipe using the tool and the adapter to guarantee the best mechanical performances of the assembly 2.

  • Page 18: Wall Mounting Instruction

    364Ax-Gx Instruction Manual Wall mounting Vertical bracket Wall mounting instruction 1. Fix the bracket at the wall in the final position 2. Connect the instrument interface using the two long screws bolts in the package (the torque value shall be between 10 Nm and 12 Nm) 3.

  • Page 19: Wiring Requirements

    364Ax-Gx Instruction Manual Hazardous Unclassified (Classified) Hazardous Location Location Wiring requirements For signal / power connection use twisted, stranded pairs of wiring no 18 to 22 AWG / 0.8 to 0.35 mm Ø up to 5,000 feet (1 500 meters). Longer loops require larger wire. If a shielded wire is used the shield should be grounded only at one end, not b oth ends.
  • Page 20 (e.g. IP6x or NEMA 4x) For further information find the rel evant instruction manuals searching for t he keyword “IM/*36* ” on www.abb.com or from local ABB representatives.

  • Page 21: Remote Meter Wiring

    364Ax-Gx Instruction Manual Remote Meter wiring Before starting the Re mote Meter wi ring be sure that the transmitter h as been wi red according t o the previous paragraph instructions. WARNING ! Electrical shock can result in death or serious injury. Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical shock.

  • Page 22: Check The Installation

    (use the 3 mm Allen key supplied with the instrument). For further information find the rel evant instruction manuals searching for t he keyword “IM/*36* ” on www.abb.com or from local ABB representatives. Check the installation Before applying power and pressure, perform the following checks.

  • Page 23: Configuration

    364Ax-Gx Instruction Manual Configuration Default configuration The data default configuration at the product delivery is the following: Damping: 1 second Units: LRV: 0 kPa URV: equal to URL Transfer function: linear Hardware setting: Write protect mode in OFF, Failsafe direction High Low saturation current: 3.8 mA High saturation current: 20.5 mA...

  • Page 24: Hart Configuration

    Damping configuration by Hand Held Terminal is availabl e. Please refer to the device manual for the appropriate operations. Set the Damping configuration by PC Damping configuration by PC is available using dedicated Software. ABB can provide the references and the Software. Please refer to the Software instructions for the appropriate operations. Set the Units To monitor t he process using the ap propriate units follow on e of the method s described in the next paragraphs.

  • Page 25: Set The Unit By Cometer/Prometer

    Unit configuration by Hand Held Terminal is available. Please refer to the device manual for the appropriate operations. Set the Unit configuration by PC Unit configuration by PC is available using dedicated Software. ABB can provide the references and t he Software. Please refer to the Software instructions for the appropriate operations. Set the LRV When a LRV different from the selected is needed it is possible to change it following one of the meth ods described in the next paragraphs.

  • Page 26: Set The Lrv By Local Keys

    LRV configuration by Hand Held Terminal is available. Please refer to the device manual for the appropriate operations. Set the LRV by PC LRV configuration by PC i s available using dedicated Software. ABB can provi de the references and the Software. Please refer to the Software instructions for the appropriate operations. Set the URV When a URV different from the selected is needed it is possible to cha nge it following one of the methods described in the next paragraphs.

  • Page 27: Set The Urv By Local Keys

    URV configuration by Hand Held Terminal is available. Please refer to the device manual for the appropriate operations. Set the URV by PC URV configuration by PC is available using dedicated Software. ABB c an provide t he references and the Software. Please refer to the Software instructions for the appropriated operations. Special functions The transmitter has some functions to support the user in case of applications that require advance output configuration.

  • Page 28: Transfer Functions Description

    364Ax-Gx Instruction Manual Linear for differential, gauge and absolute pressure or level measurements Sq. Root (x3) for open channel flow measurements using rectangular or trapezoidal weir Sq. Root (x5) for open channel flow measurements using V-notch (triangular) weir. Polynomial for input linearization using a 5th-order polynomial function for input linearization using 2 polynomial functions of 2nd order...

  • Page 29: Nd Order

    Set the Transfer function on the transmitter by PC The Transfer function setting by PC i s available using dedicated Software. ABB can provide the references and the Software. Please refer to the Software instructions for the appropriate operations.

  • Page 30: Set The Transfer Function On The Digital Lcd Integral Display

    Set of the Fixed output current by Hand Held Terminal is available. Please refer to the device manual for the appropriate operations. Fixed output current by PC Set of the Fixed output current by PC is available using dedicated Software. ABB can provide the references and the Software. Please refer to the Software instructions for the appropriate operations.

  • Page 31: Hardware Settings

    364Ax-Gx Instruction Manual Hardware settings Write protect mode Changes can be prevented to the transmitter configuration data with the write protectio n electronics dip switch 2. If the transmitter write pr otection is activated the transmitter will not accept any writes to its memory.

  • Page 32: Set The Current Output Limits

    Set the Current Output limits by PC The setting of the Current Output limits by PC is available using dedicated Software. ABB can provide the references and the Software. Please refer to the Software instructions for the right operations.

  • Page 33: Operation

    364Ax-Gx Instruction Manual Operation Digital LCD Integral Display The L1 " Digital LCD Int egral Display" is conne cted to the electronics. The in-built key-pad allows both display and transmitter configuration. In addition, diagn ostic information is provided. The highest priority message will be displayed first followe d by the n ext message in order of priority.
  • Page 34 364Ax-Gx Instruction Manual Note The Main Menu, the Sub Menu, the Sub Sub Menu and the Utility view are also indicated on the display with a number. The menu navigation can be described also as a sequence of the corresponding numbers that is called “Digital LCD Integral Display Keys sequence“...
  • Page 35 364Ax-Gx Instruction Manual Display indication Description Level Type Failure mode Set the failure mode in down scale or upscale Utility Enumerated This function provides the current values in case of Sub Sub Set fail current output saturation or transmitter fail Menu High saturation Set the high saturation current at the desired value...
  • Page 36 364Ax-Gx Instruction Manual Display indication Description Level Type Message Set the Message value in the transmitter database Utility ASCII String Set the Polling Address value in the transmitter Polling Address Utility Enumerated database Calibrate This function provides all the Calibration settings Main Menu Sensor Trim This function provides the trimming of the sensor...

  • Page 37: Digital Lcd Integral Display View Setting

    364Ax-Gx Instruction Manual Digital LCD Integral Display view setting To view the menu in a specific language: Display > Language, and the used language will be Navigate the Digital LCD Integral Display menu, select available. To modify select then scroll the desired language with the up and down keys and confirm with Edit Digital LCD Integral Display Keys sequence to set the language: 3 –...

  • Page 38: Hart Transmitter

    364Ax-Gx Instruction Manual To regulate the Display Contrast: Navigate the Digital LCD Integral Display menu, select Display > Contrast, and the used contrast will be available. To modify the contrast use the up and down keys and confirm with OK. Digital LCD Integral Display Keys sequence to modify the define the Bargraph variable: 3 –...

  • Page 39: Accessing Communication Data By Cometer

    Accessing Operation data by Ha nd Held Terminal is available. Please refer to the devi ce manual for the appropriate operations. Accessing Operation data by PC Accessing Operation data by PC is available using dedicated Software. ABB can provide the references and the Software. Please refer to the Software instructions for the appropriate operations.

  • Page 40: Trimming And Calibration Set Up

    364Ax-Gx Instruction Manual Trimming and Calibration Set Up The calibration requires a stable Pressure Generator and a Reference Pressure Indicator with the appropriate accuracy (at least 4 time s better than the requi red accuracy of the transmitter/measuring-chain). The pneumatic circuit shall be verifie d to exclude connection leakage problem or plugged lines.

  • Page 41: Sensor Zero Trim By Hht

    Sensor Zero trim by Hand Held T erminal is availa ble. Please refer to th e device manual for the right operations. Sensor Zero trim by PC Sensor Zero trim by P C is available using dedicated Software. ABB can provide the references and t he Software. Please refer to the Software instructions for the right operations. Sensor Low Trim The Sensor Low trim provide the correct offset of the factory characterization.

  • Page 42: Sensor High Trim By Pc

    364Ax-Gx Instruction Manual Sensor High trim by PC Sensor High trim by P C is available us ing dedicated Software. ABB can provide the references and t he Software. Sensor Static trim The purpose of this procedure is to o ptimize transmitter performance by reducing the effect of static line pressure in these appli cations.

  • Page 43: Output Trimming By Pc

    364Ax-Gx Instruction Manual Output trimming by PC Output trimming by PC is available using dedi cated Software. ABB can provide the references and t he Software. Please refer to the Software instructions for the appropriate operations. Additional calibration procedures The 364 pressure transmitter models allow some useful procedures below described.

  • Page 44: Removing Pv Scaling By Hht

    Removing PV scaling by PC PV scaling removing by PC is available using dedicated Software. ABB can provide the refe rences and the Software. Please refer to the Software instructions for the appropriate operations. Zero suppression...

  • Page 45: Reset To Factory Trim By Hht

    The transmitter can work in the HART Multidrop mode with other transmitters on the same line. HHT and PC, using the dedicated Software (ABB c an supply the references and the Sof tware), can set this operative mode. Please refer to the device manual and the Software instructions for the right operations.

  • Page 46: Maintenance

    364Ax-Gx Instruction Manual Maintenance No specific maintenance actions are required on the 2600T Pressure transmitter Series. Exterior cleaning Please note the following points when cleaning the device: The cleaning agents used should not attack the surface and the seals (gasket and threads). Mechanical damage to the diaphragm (i.e.: due to pointed objects) must be avoided.

  • Page 47: Replacement And Troubleshooting

    Read the following Safety information before to start any operation. WARNING ! Only specialist personnel or ABB may undertake dismantling and reassembly of certified devices. Explosion-protected transmitters may only be repaired by the manufacturer or otherwise must be approved by a certified expert after the repairs! Observe the relevant safety precautions before, during and after the repairs.

  • Page 48: Dismantling

    364Ax-Gx Instruction Manual DANGEROUS FLUIDS In case of toxic or otherwise dangerous process fluid, take any precautions as recommended in the relevant Material Safety Data Sheet. Dismantling Disassembling the transmitter is possible to inspect, clean and repair it. The Digital LCD Integral Display and Electronics dismantling are allowed. See the Sectional vie w as reference.

  • Page 49: Replacement

    364Ax-Gx Instruction Manual Replacement Electronics replacement For electronics replacement or update apply the following procedure: Screw down completely the cover locking screw using the 3 mm Allen key Unscrew and remove the cover Unscrew the two fixing screws and remove the secondary electronic assembly Unplug the sensor cable Plug the sensor cable to the new secondary electronics.

  • Page 50: Troubleshooting

    364Ax-Gx Instruction Manual Troubleshooting Suggestions for the most common operating problems are given in this User’s Manual. If you su spect malfunction despite the absence of any diagnostic messages on the display, follow t he procedures described here to verify th at transmitter hardware and process connections are in good working order.

  • Page 51: Transmitter Diagnostics

    364Ax-Gx Instruction Manual Transmitter diagnostics The transmitter provides some diag nostics messages to the user in case of faults or conditi ons out of the specification. Diagnostic messages Diagnostics messages are provided by Digital LCD In tegral Display or by HA RT communication using the proper external tools.

  • Page 52: Diagnostics On The Cometer

    Hart version diagnostics on the Hand Held Terminal are available. Please refer to the device manual for the right operations. Hart version diagnostics on thePC Hart version diagnostics on the PC are available using dedicated Software. ABB can provide the references and the Software. Please refer to the Software instructions for the right operations. Returns When you send a defective transmitter to the repair department, include information describing the error and, if possible, the cause of each defective component.
  • Page 53 364Ax-Gx Instruction Manual...
  • Page 54 Proper disposal prevents negative effects on people and the environment, and supports the reuse of valuable raw materials. Materials See “Technical data”. If it is not possible to dispose of old equipment properly, ABB Service can accept and dispose of returns for a fee.

  • Page 55: Additional Safety Notes

    364Ax-Gx Instruction Manual Additional Safety Notes Hazardous Area According to ATEX Dire ctive (European Directive 94/9/EC of 23 Ma rch 1994) and relative Euro pean Standards which can a ssure compliance with Essential Safety Requirements, i.e., EN 6 0079-0 (General requirements) EN 6007 9-1 (Flameproof enclosures “d”) EN 50020 (Intrinsi c safety “i”) EN 50 284 (Equipments, group II, category 1G) EN 50281 (Apparatus for use with combustible dusts), EN 60079-15 (Construction test and marking of type of protection "n"...

  • Page 56: Certificate Groups

    364Ax-Gx Instruction Manual Certificate groups Certificate ATEX II 1G Ex ia IIC T6 and II 1D Ex iaD 20 T85°C Application with Gas ZELM certificate number ZELM 06 ATEX 0302 X 364 Tx Zone “0” The meaning of ATEX code is as follows: Category 1G II : Group for surface areas (not mines)
  • Page 57 364Ax-Gx Instruction Manual Certificate ATEX II 1/2G Ex d IIC T6 and II 1/2D Ex tD A21 IP67 T85°C Application with Gas ZELM certificate number ZELM 06 ATEX 0302 X The meaning of ATEX code is as follows: II : Group for surface areas (not mines) 1/2 : Category - It m eans that onl y a part of the tr ansmitter complies w ith...
  • Page 58 364Ax-Gx Instruction Manual Certificate ATEX II 1G Ex ia IIC T6 and II 1/2G Ex ia IIC T6 and II 3G Ex nL IIC T6 and II 1D Ex iaD 20 T85°C and II 1/2D Ex iaD 21 T85°C respectively II 1/2G Ex d IIC T6 and II 1/2D Ex tD A21 IP67 T85°C and II 3D Ex tD A22 IP67 T85°C ZELM certificate number ZELM 06 ATEX 0302 X...
  • Page 59 364Ax-Gx Instruction Manual "Ex Safety" Aspects for North America According to Factory Mutual Standards which can assure compliance with Essential Safety Requirements FM 3600 : Electrical Equipment for use in Hazardous (Classified) Locations, General Requirements. FM 3610 : Intrinsically Safe Apparatus and Associated Apparatus for Use in Class I, II, III, Division 1, and Class I, Zone 0 &...
  • Page 60 364Ax-Gx Instruction Manual According to CSA International Standards which can assure compliance with Essential Safety Requirements C22.2 0-M1991 : General Requirements – Canadian Electrical Code Part II. 0.4-M1982 : Bounding and Grounding of Electrical Equipment (Protective Grounding) 0.5-M1982 : Threaded Conduit Entries 25-M1966 : Enclosures for use in Class II Groups E, F and G Hazardous Locations.
  • Page 61 364Ax-Gx Instruction Manual Note for pressure transmitter with combined approval WARNING Before installing the Transmitter, the end user has to permanent mark on the nameplate his choosen Protection Concept (including general purpose in an unclassified location). The Transmitter can only be used according to this Protection Concept for the life of the product.

  • Page 62: Power Supply Operative Limits

    364Ax-Gx Instruction Manual Power supply operative limits The transmitter operates on a minimum voltage of 10.5 Vdc to a maximum of 42 Vdc and is protected against polarity inversion. Note The transmitter operates from 10.5 to 42 Vdc with no load (additional load allows operation over 42 Vdc).

  • Page 63: Ip Protection

    Suitability of a particular material is b est determined by field tes t. For this p urpose, please contact the local ABB representatives.
  • Page 64 364Ax-Gx Instruction Manual...
  • Page 65 364Ax-Gx Instruction Manual...
  • Page 66 364Ax-Gx Instruction Manual Annex I Digital LCD Integral Display Menu Flow Chart...
  • Page 67 364Ax-Gx Instruction Manual Process display select Exit Easy Setup down select Exit Device Config down select Exit Display down select Exit Communication down select Exit Calibrate down select Exit Diagnostics down...
  • Page 68 364Ax-Gx Instruction Manual Easy Setup select edit enumerated Language next edit Pressure Polarity enumerated next edit enumerated Engineering Unit next edit numerical Set LRV next edit Set URV numerical next edit Transfer Function enumerated Type next edit Lin Point numerical next edit Auto - Set Zero...
  • Page 69 364Ax-Gx Instruction Manual Device Config Select Back Back Back down down Select down Rerange w h Rerange no Percentage Rerange Pressure Pressure Rerange down Select Select Back Back Select Back Select Select Select auto Engineering enumerated Set LRV (0%) Set LRV (0%) numerical Unit adjust...
  • Page 70 364Ax-Gx Instruction Manual Display Select Select Back Language enumerated down Select Back enumerated Operator View down Select Back enumerated Display Variable 1 down Select Back enumerated Display Variable 2 down Select Back enumerated Display Bargraph down Select Back manual adjust Contrast down back...
  • Page 71 364Ax-Gx Instruction Manual Communication Select Select Back Hart Tag ASCII string down Select Back ASCII string Descriptor down Select Back ASCII string Message down Select Back Polling Address enumerated down...
  • Page 72 364Ax-Gx Instruction Manual Calibrate Select Back Back down down Back Select Lower Sensor Upper Sensor Sensor Trim Trim Trim down Select Select numerical numerical Back Back Select down down Back Output Trim 4 mA 20 mA Select Select down numerical numerical Select Back...
  • Page 73 364Ax-Gx Instruction Manual Diagnostics Select Back Select Back enumerated Diagnostics down down Select Back Hart Eng. numerical RO Output down Select Back Output numerical RO Current down Select Back numerical RO Output % down Select Back Sensor numerical RO Temperature down Back Back...
  • Page 74 364Ax-Gx Instruction Manual Main Digital LCD Integral Display Keys sequences: to start the Easy Setup: to to set the Damping: 2 – 3 to change the unit on the Display: 3 – 7 – 1 to change the unit in the Transmitter: 2 –...
  • Page 75 364Ax-Gx Instruction Manual Acronyms The acronyms currently used to define the various parameters are as follows: URL : Upper Range Limit of a specific sensor. The highest value of the measured value that the transmitter can be adjusted to measure. LRL : Lower Range Limit of a specific sensor.
  • Page 76 364Ax-Gx Instruction Manual Index field update, 49 fixed output current, by cometer, 33 accessing communication data, 41 fixed output current, by hht, 33 accessing communication data, by cometer, 42 fixed output current, by lcd, 33 fixed output current, by pc, 33 accessing communication data, by hht, 42 function, basic configuration, 25 accessing communication data, by lcd, 41...
  • Page 77 364Ax-Gx Instruction Manual ouput trimming, by pc, 46 tranfer function, polynomial, 30 tranfer function, two polynomial, 32 transfer function, set, 32 transfer functions, 29 ped, 66 transfer functions, description, 30 plate, nameplate, 11 transmitter tranfer function, by cometer, 32 plate, tag, 11 transmitter tranfer function, by hht, 32 plate, wired on, 12 transmitter tranfer function, by lcd, 32...
  • Page 78 ABB has Sales & Customer Support The Company's policy is one of continuous product expertise in over 100 countries worldwide improvement and the right is reserved to modify the information contained herein without notice www.abb.com/instrumentation Printed in Italy (09.2013) © ABB 2013 ABB Ltd ABB Inc.

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