Sealey PH20.V2 Instructions

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
Keep crane, lifting slings, support and beams in good working order and condition. Follow the inspection requirements as described
!
in Section 5. Take immediate action to repair or replace damaged parts by contacting your supplier. Ensure that all accessory lifting devices
are suitably certified. If crane is damaged, immediately remove from service.
Ensure the surface on which the crane is used is level and firm, being capable of sustaining the crane and the maximum load.
!
NEVER use crane on tarmacadam or other soft surfaces.
%
Ensure the crane legs and arms are locked before use and jib extension is locked in position by means of the lock pin.
!
Keep children and unauthorised persons away from the work area.
!
Keep work area clean and tidy and free from unrelated materials and ensure that there is adequate lighting.
!
Ensure that load does not exceed the maximum lifting capacity. Overloading the crane is dangerous. Where appropriate, use only
!
the lifting points recommended by the manufacturer of the load to be lifted.
Before lifting the load ensure that the crane jib is in the lowest possible position, that there are no obstacles which may snag the load whilst
!
being lifted and that the area above the jib is clear.
Do not apply any sideways pressure to the crane during lifting or suspension of load.
%
To avoid injury, be fully aware of your own and other persons locations in relation to the lifting and lowering of the load.
!
Keep a sound footing and balance, wear non-slip shoes and ensure that the floor is not slippery.
!
Ensure the centre of gravity always remains inside the crane base.
!
Do not harness the load at an angle and do not allow the load to swing during lifting.
%
Do not allow load to drop suddenly. Lower load with care and be fully aware of the condition of the surface onto which load is to be lowered.
%
Do not operate the hydraulic power unit beyond its maximum stroke as indicated on the label.
%
Do not load beyond rated capacity for each specified jib position as indicated in Section 2. The capacity of the crane reduces as jib is extended.
%
Do not position any part of your body beneath the load and do not climb on the crane.
%
Do not use the crane to move or transport a load around the workshop. The crane is a lifting device only.
%
Do not attempt to adjust the safety valve, which has been set and sealed by the manufacturer.
%
Do not use the crane to perform a task for which it is not designed.
%
Do not use whilst under the influence of drugs, alcohol or intoxicating medication.
%
When not in use, store the crane in a safe, dry, childproof area.
!
WARNING! Failure to heed safety and warning instructions may result in damage and/or personal injury and will invalidate the warranty.
F
p
2. SPECIFICATION
2 Ton folding crane.
Fast folding for easy storage
and transportation. Heavy duty
castors. Weighs only 96kg and is
perfect for mobile or workshop
use. Pump access from side.
3. ASSEMBLY INSTRUCTIONS
3.1 Your crane is delivered unassembled. Assembly procedure is as follows. (Numbers preceded by the “#” symbol refer to numbers on
the parts diagram - refer to parts diagram for appropriate positioning):
3.2 Attach swivel wheels (#05) to the appropriate points on the base (#01) using Nuts M12, 12mm spring washers and bolts M12 x 20.
3.3 Attach swivel wheels (#30) to appropriate points on base (#01) using Nuts M12, 12mm washers and screws 12 x 10mm.
3.4 Attach swivel wheels (#05) to appropriate points on the legs (#08) using Nuts M12, 12mm washers and bolts M12 x 20.
3.5 Slot the legs into the base and secure with pins M16 x 110 (#03).
3.6 Attach the post (#10) to the front of the base using Nuts M12 (#02) and bolts M12 x 100 (#09).
3.7 Attach supports (#11) to the base (#01) using Nut M12 (#02) and bolt M12 x 95 (#12).
3.8 Attach the tops of the supports (#11) to the post (#10) using Nut M12 (#02) and bolt M12 x 95 (#12).
3.9 Attach the base of the jack (#21) to the lower fixing point of the post (#10) using Nut M16 (#18) and bolt M16 x 85 (#22).
3.10 Attach the boom (#13) to the top of the post (#10) using Nut M20 (#15) and bolt M20 x 110 (#14).
3.11 Attach the piston head of the jack (#21) to appropriate point on the boom (#13) using Nut M16 (#18) and bolt M16 x 85 (#22).
3.12 Slot the boom extension (#16) into the boom (#13) and secure using Nut M14 (#31) and bolt M14 x 85 (#17). Be sure to select the
correct extension for the weight to be lifted.
3.13 Attach the hook and chain (#19) to the boom using Nut M12 (#02) and bolt M12 x 78 (#20).
3.14 Open the release valve of the jack by turning anticlockwise using the groove in the pump handle provided. Pump the jack 10-20 times.
This is necessary to flush the hydraulic system and purge any air that may be present.
3.15 Pull the jib up slightly, close the release valve (clockwise) and pump the handle. The jib should now raise. Pump the jib all the way up
and then lower it. This is to confirm that the oil level is correct.
The crane is now ready for use. Ensure it is not damaged in any way. Should you experience any problems, contact your supplier immediately.
INSTRUCTIONS FOR:
Max. lift @ min. jib extension: mm . . . . . . . . .1650
Max. lift @ max. jib extension: mm . . . . . . . . .2130
Height (max) of frame legs: mm . . . . . . . . . . . .180
Length (max) of frame: mm . . . . . . . . . . . . . .1760
Width (max) of frame legs: mm . . . . . . . . . . . .950
Overall height: mm . . . . . . . . . . . . . . . . . . . . .1460
Width (max) inside frame legs: mm . . . . . . . . .810
Distance between rear wheel centres: mm . . . .755
Weight: kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
PH20.V2 FOLDING CRANE
MODEL:
Lifting capacity, Position 1: kg . . . 2000
Lifting capacity, Position 2: kg . . .1500
Lifting capacity, Position 3: kg . . .1000
Lifting capacity, Position 4: kg . . . .500
Length of jib, Position 1: mm . . . .1020
Length of jib, Position 2: mm . . . .1200
Length of jib, Position 3: mm . . . .1380
Length of jib, Position 4: mm . . . .1560
PH20.V2 - 1 - 110803