Decal Replacement - Polaris RANGER 1000 2020 Service Manual

DECAL REPLACEMENT

APPLICATION TOOLS
• Clean, Lint-Free Cloth
• Isopropyl Alcohol
• Blue or Gold Plastic Applicator (e.g. Squeegee)
• Low Friction Sleeve
• Propane Torch
ENVIRONMENTAL CONDITIONS
The following factors ensure successful decal
application:
• An air temperature between 40°F to 100°F (4° to 38°
C), depending on surface contours
– Decals above or below these temperatures may
not adhere or, if applicable to the film, may lose
their repositionability.
– Humidity should also be taken into consideration.
• Allowing the decals to reach room temperature prior to
application
• A lighting distance of a minimum of 80 foot candles of
direct fluorescent lighting
• Decals must be allowed to cure for 72 hours to obtain
100% adhesion to the surface
• Ample cure time has been allowed for painted
substrates or time required for in-molds to outgas
APPLICATION BY SURFACE TYPE
Painted Plastic, Powder-Coated Metal, or
Hydrographic Surfaces
Surface Preparation
1. Gently wipe the surface with a clean, lint-free cloth
dampened with isopropyl alcohol.
2. Re-wipe the surface with a clean, lint-free cloth before
the isopropyl alcohol dries. The flash of the isopropyl
alcohol is quick, so it is important that it is done
immediately following the use of it.
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
Removal of the Adhesive Liner
1. Lay the decal graphic-side down on a clean, flat
surface.
2. If available, use the tab on the decal to remove the
liner.
3. Peel back the liner at 180° to the decal. Use a clean
finger lightly placed in the middle of the decal
adhesive to assist in the removal.
CAUTION
Do not apply a finger to the corners or edges of the
adhesive. Contamination towards the edge may
prevent the decal from adhering to the surface properly.
Application
1. Register the decal to the surface, taking note of the
lock-in shape of the pre-mask to assist in alignment.
2. Gently tack the decal to the surface. Use a squeegee
to continue to press the decal into place working from
the center of the decal outwards.
CAUTION
Squeegees should not be used on urocals and other
domed adhesive graphics to prevent damage to the
surface.
3. The decal can be repositioned if not completely
pressed down to the surface. If necessary, reposition
the decal to allow air bubbles to escape. Gently
reapply the decal in the same manner as listed
above.
4. Ensure the entire surface of the decal has contact
with the surface.
Pre-mask Removal
1. Use a clean finger to gently swipe away the edge of
the pre-mask.
2. Slowly pull the remainder of the pre-mask away at a
180° angle from the decal until it has been entirely
removed.
Inspection
1. Check the decal for imperfections.
2. Reapply the squeegee over the surface of the
exposed decal as the pre-mask removal may loosen
the edges.
3. If air bubbles are found, press firmly with a clean
finger or squeegee to work the bubble out from the
center of the decal to the outside edges.
BODY / FRAME
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