Miller Dynasty 210 DX CPS Owner's Manual
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Miller Dynasty 210 DX CPS Owner's Manual

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Dynasty 210
Maxstar 210
CE And Non-CE Models
OM-270536P
Processes
Processes
TIG (GTAW) Welding
Stick (SMAW) Welding
Description
120−480 Volt Models W/Autoline
Arc Welding Power Source
)
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File: TIG (GTAW)
2020-10
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  • Page 1 OM-270536P 2020-10 Processes Processes TIG (GTAW) Welding Stick (SMAW) Welding Description 120−480 Volt Models W/Autoline Arc Welding Power Source Dynasty 210 Maxstar 210 CE And Non-CE Models File: TIG (GTAW) For product information, Owner’s Manual translations, and more, visit www.MillerWelds.com...
  • Page 2 We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING ....... . . 1-1.
  • Page 4 TABLE OF CONTENTS SECTION 8 − MAXSTAR 210 OPERATION ........... . . 8-1.
  • Page 5 DECLARATION OF CONFORMITY for European Community (CE marked) products. MILLER Electric Mfg LLC, 1635 Spencer Street, Appleton, WI 54914 U.S.A. declares that the product(s) identified in this declaration conform to the essential requirements and provisions of the stated Council Directive(s), Commission Regulation(s) and Standard(s).
  • Page 7 EMF DATA SHEET FOR ARC WELDING POWER SOURCE Product/Apparatus Identification Product Stock Number DYNASTY 210 DX (AUTO-LINE 120-480 V) CPS (CE) 907686003 Compliance Information Summary Applicable regulation Directive 2014/35/EU Reference limits Directive 2013/35/EU, Recommendation 1999/519/EC Applicable standards IEC 62822-1:2016, IEC 62822-2:2016 Intended use for occupational use for use by laymen...
  • Page 8 EMF DATA SHEET FOR ARC WELDING POWER SOURCE Product/Apparatus Identification Product Stock Number MAXSTAR 210 DX (AUTO-LINE 120-480 V) (CE) 907684001 Compliance Information Summary Applicable regulation Directive 2014/35/EU Reference limits Directive 2013/35/EU, Recommendation 1999/519/EC Applicable standards IEC 62822-1:2016, IEC 62822-2:2016 Intended use for occupational use for use by laymen...

  • Page 9: Section 1 − Safety Precautions - Read Before Using

    SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som 2020−02 Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if Indicates special instructions.
  • Page 10 D Do not cut or weld on tire rims or wheels. Tires can explode if heat- FUMES AND GASES can be hazardous. ed. Repaired rims and wheels can fail. See OSHA 29 CFR 1910.177 listed in Safety Standards. D Do not weld on containers that have held combustibles, or on Welding produces fumes and gases.

  • Page 11: Additional Hazards For Installation, Operation, And Maintenance

    D Never weld on a pressurized cylinder − explosion will result. CYLINDERS can explode if damaged. D Use only correct compressed gas cylinders, regulators, hoses, and fittings designed for the specific application; maintain them Compressed gas cylinders contain gas under high and associated parts in good condition.

  • Page 12: California Proposition 65 Warnings

    H.F. RADIATION can cause interference. ARC WELDING can cause interference. D High-frequency (H.F.) can interfere with radio D Electromagnetic energy can interfere with navigation, safety services, computers, and sensitive electronic equipment such as communications equipment. computers and computer-driven equipment such as robots. D Have only qualified persons familiar with electronic equipment D Be sure all equipment in the welding area is electromagnetically perform this installation.

  • Page 13: Section 2 − Consignes De Sécurité − Lire Avant Utilisation

    SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION som_2020−02_fre Pour écarter les risques de blessure pour vous−même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives aux précautions de sécurité et au mode opératoire. 2-1.
  • Page 14 D Déplacer toutes les substances inflammables à une distance de LES PIÈCES CHAUDES peuvent 10,7 m de l’arc de soudage. En cas d’impossibilité les recouvrir provoquer des brûlures. soigneusement avec des protections homologués. D Ne pas toucher à mains nues les parties chaudes. D Ne pas souder dans un endroit là...

  • Page 15: Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance

    D Protéger les bouteilles de gaz comprimé d’une chaleur excessive, Les CHAMPS ÉLECTROMAGNÉTIQUES (CEM) des chocs mécaniques, des dommages physiques, du laitier, des peuvent affecter les implants médicaux. flammes ouvertes, des étincelles et des arcs. D Placer les bouteilles debout en les fixant dans un support station- D Les porteurs de stimulateurs cardiaques et naire ou dans un porte-bouteilles pour les empêcher de tomber ou autres implants médicaux doivent rester à...

  • Page 16: Proposition Californienne 65 Avertissements

    D Effectuer régulièrement le contrôle et l’entretien de l’installation. LIRE LES INSTRUCTIONS. D Maintenir soigneusement fermés les portes et les panneaux des sources de haute fréquence, maintenir les éclateurs à une distan- D Lire et appliquer les instructions sur les ce correcte et utiliser une terre et un blindage pour réduire les étiquettes et le Mode d’emploi avant l’instal- interférences éventuelles.

  • Page 17: Section 3 − Definitions

    A complete Parts List is available at www.MillerWelds.com SECTION 3 − DEFINITIONS 3-1. Additional Safety Symbols And Definitions Some symbols are found only on CE products. Warning! Watch Out! There are possible hazards as shown by the symbols. Safe1 2012−05 Wear dry insulating gloves.
  • Page 18 A complete Parts List is available at www.MillerWelds.com Do not weld on drums or any closed containers. Safe16 2017−04 Do not remove or paint over (cover) the label. Safe20 2017−04 When power is applied failed parts can explode or cause other parts to explode. Safe26 2012−05 Flying pieces of parts can cause injury.
  • Page 19 A complete Parts List is available at www.MillerWelds.com Become trained and read the instructions before working on the machine or welding. Safe40 2012−05 Hazardous voltage remains on input capacitors after power is turned off. Do not touch fully charged capacitors. Always wait 60 seconds after power is turned off before working on unit, AND check input ca- pacitor voltage, and be sure it is near 0 before touching any parts.

  • Page 20: Miscellaneous Symbols And Definitions

    A complete Parts List is available at www.MillerWelds.com 3-2. Miscellaneous Symbols And Definitions Alternating Amperes Hertz Current Recall From Gas Input Panel−Local Memory Gas Tungsten Arc Gas Output Arc Force (DIG) Welding (GTAW) Shielded Metal Rated Welding Arc Striking Arc Welding Current without Contact (SMAW)

  • Page 21: Section 4 − Specifications

    4-3. Information About Default Weld Parameters And Settings NOTICE − Each welding application is unique. Although certain Miller Electric products are designed to determine and default to certain typical welding parameters and settings based upon specific and relatively limited application variables input by the end user, such default settings are for reference purposes only;...
  • Page 22 A complete Parts List is available at www.MillerWelds.com 4-4. Dynasty Specifications (Continued) Current Draw (A) Output Ratings Input Power At Rated Input Voltage (V) Process Current Duty Voltage (V) Phase 120V Cycle − − − − − − 23.6 STICK −...
  • Page 23 A complete Parts List is available at www.MillerWelds.com 4-4. Maxstar Specifications (Continued) Power Draw (W) − − − Idle OCV 77.5 − − − − Idle w/ Output − − − − − − − − − − Standby − −...

  • Page 24: Duty Cycle And Overheating

    A complete Parts List is available at www.MillerWelds.com 4-5. Duty Cycle And Overheating Duty Cycle is percentage of 10 min- utes that unit can weld at rated load without overheating. If unit overheats, output stops, a Help message is displayed (see Section 12-2), and cooling fan runs.

  • Page 25: Static Characteristics

    A complete Parts List is available at www.MillerWelds.com 4-6. Static Characteristics The static (output) characteristics of the welding power source can be described as drooping during the SMAW and GTAW processes. Static characteristics are also affected by control settings (including software), electrode, shielding gas, weldment material, and other factors. Contact the factory for specific information on the static characteristics of the welding power source.
  • Page 26 A complete Parts List is available at www.MillerWelds.com E. EU Ecodesign Information Model Input Minimum Power Source Efficiency Maximum Idle State Power Consumption Dynasty 210 400V Three Phase 76.5% 16.8 W Dynasty 210 230V Three Phase 73.7% 12.9 W Maxstar 210 400V Three Phase 85.1% 16.0 W...

  • Page 27: Section 5 − Installation

    A complete Parts List is available at www.MillerWelds.com SECTION 5 − INSTALLATION 5-1. Selecting a Location Special installation may be required where gasoline or volatile liquids are present − see NEC Article 511 or CEC Movement, Location, and Airflow Section 20. Carry Strap Use strap to carry power source only.

  • Page 28: Dimensions, Weights, And Mounting Options

    A complete Parts List is available at www.MillerWelds.com 5-2. Dimensions, Weights, And Mounting Options A. Welding Power Source Dimensions 13-5/8 in. (346 mm) 8-5/8 in. (219 mm) 22-1/2 in. (569 mm) − Dynasty and Maxstar CE 19-1/2 in. (495 mm) − Maxstar (non CE) Weight Maxstar: 38 lb (17.2 kg) Maxstar CE: 42 lb (18.8 kg)

  • Page 29: Selecting Cable Sizes

    A complete Parts List is available at www.MillerWelds.com C. Mounting Options Dimensions 15-7/16 in. (392 mm) 9-19/32 in. (244 mm) Center-To-Center 5/16 in. (8 mm) 17-15/32 in. (444 mm) 3-3/4 in. (95 mm) 13/64 in. (5 mm) 1. Mounting Hardware Remove hardware to separate power source from cooler.

  • Page 30: Connections

    A complete Parts List is available at www.MillerWelds.com 5-4. Connections Turn off power before con- necting to weld output termi- nals. Do not use worn, damaged, undersized, or repaired cables. Dynasty Connections Remote Control Receptacle (See Section 5-10) Gas Out To Torch Connection Requires an 11/16 in.

  • Page 31: Cooler Connections

    A complete Parts List is available at www.MillerWelds.com 5-5. Cooler Connections Cart and cooler are optional equip- ment. Coolmate 1.3 Power Receptacle Cooler Power Cord Provides 115 VAC to power cooler. Electrode Weld Output Terminal (−Weld Output Terminal On Maxstar Models) Connect TIG torch to electrode weld output terminal.

  • Page 32: Electrical Service Guide (Dynasty)

    A complete Parts List is available at www.MillerWelds.com 5-6. Electrical Service Guide (Dynasty) Elec Serv 2017−01 A. Electrical Service Guide For Three-Phase Operation Failure to follow these electrical service guide recommendations could create an electric shock or fire hazard. These recommenda- tions are for a dedicated circuit sized for the rated output and duty cycle of the welding power source.

  • Page 33: Electrical Service Guide (Maxstar)

    A complete Parts List is available at www.MillerWelds.com 5-7. Electrical Service Guide (Maxstar) Elec Serv 2017−01 A. Electrical Service Guide For Three-Phase Operation Failure to follow these electrical service guide recommendations could create an electric shock or fire hazard. These recommenda- tions are for a dedicated circuit sized for the rated output and duty cycle of the welding power source.

  • Page 34: Connecting Three-Phase Input Power

    A complete Parts List is available at www.MillerWelds.com 5-8. Connecting Three-Phase Input Power = GND/PE Earth Ground Tools Needed: input2 2012−05 − 803766-C / Ref. 805496-A OM-270536 Page 26...
  • Page 35 A complete Parts List is available at www.MillerWelds.com 5-8. Connecting Three-Phase Input Power (Continued) primary voltage being applied. Check input Input Conductors (L1, L2 And L3) Installation must meet all National and voltage available at site. This unit can be con- Local Codes −...

  • Page 36: Connecting Single-Phase Input Power

    A complete Parts List is available at www.MillerWelds.com 5-9. Connecting Single-Phase Input Power Installation must meet all National and Local Codes − have only quali- fied persons make this installation. Disconnect and lockout/tagout in- put power before connecting input conductors from unit. Follow es- tablished procedures regarding the installation and removal of lockout/tagout devices.

  • Page 37: Remote 14 Receptacle Information

    A complete Parts List is available at www.MillerWelds.com 5-10. Remote 14 Receptacle Information Socket Socket Information Contactor control +15 volts DC, referenced to G. 15 VOLTS DC OUTPUT Contact closure to A completes 15 volts DC CONTACTOR contactor control circuit and enables output. Output to remote control;...

  • Page 38: Software Updates

    A complete Parts List is available at www.MillerWelds.com 5-12. Software Updates A. Reasons For Downloads Of Software Updates • To get the latest feature and software improvements with future software updates. • For all circuit board replacements, a software update is required to ensure proper unit operation. •...
  • Page 39 A complete Parts List is available at www.MillerWelds.com D. Software Installation go blank. The update time may vary Software updates may reset up to three minutes. Do Not re- machine back to default val- move card while LED is blinking ues.

  • Page 40: Section 6 − Dynasty 210 Operation

    A complete Parts List is available at www.MillerWelds.com SECTION 6 − DYNASTY 210 OPERATION 6-1. Dynasty 210 Controls 247222-D Standby Button within the machine. Indicator is lit while card button to enter set-up mode (see Sections is being accessed (see Section 5-12D). 6-2 thru 6-6).

  • Page 41: Accessing Control Panel Menu: Ac Tig

    A complete Parts List is available at www.MillerWelds.com 6-2. Accessing Control Panel Menu: AC TIG Menu Button Press Menu button to cycle through parameters that can be set. Parameter Display Setting Display Amperage Adjustment Control Rotate amperage adjustment control to adjust parameter setting. Parameter automatically returns to amperage setting 15 seconds after amperage adjustment con-...

  • Page 42: Accessing Control Panel Menu: Dc Tig

    A complete Parts List is available at www.MillerWelds.com 6-3. Accessing Control Panel Menu: DC TIG Menu Button Press Menu button to cycle through paramet- ers that can be set. Parameter Display Setting Display Amperage Adjustment Control Rotate amperage adjustment control to adjust parameter setting.

  • Page 43: Accessing Control Panel Menu: Ac And Dc Stick

    A complete Parts List is available at www.MillerWelds.com 6-4. Accessing Control Panel Menu: AC And DC Stick Menu Button Press Menu button to cycle through paramet- ers that can be set. Parameter Display Setting Display Amperage Adjustment Control Rotate amperage adjustment control to adjust parameter setting.

  • Page 44: Accessing User Setup Menu: Ac And Dc Tig

    A complete Parts List is available at www.MillerWelds.com 6-5. Accessing User Setup Menu: AC And DC TIG Menu Button Press and hold Menu button for ap- proximately two seconds to access machine configuration menus. Use Menu button to cycle through para- meters that can be set.

  • Page 45: Accessing User Setup Menu: Ac And Dc Stick

    A complete Parts List is available at www.MillerWelds.com 6-6. Accessing User Setup Menu: AC And DC Stick Menu Button Press and hold Menu button for ap- proximately 2 seconds to access machine configuration menus. Use Menu button to cycle through para- meters that can be set.
  • Page 46 A complete Parts List is available at www.MillerWelds.com Notes OM-270536 Page 38...

  • Page 47: Section 7 − Dynasty 210 Dx Operation

    A complete Parts List is available at www.MillerWelds.com SECTION 7 − DYNASTY 210 DX OPERATION 7-1. Dynasty 210 DX Controls 247220-D Memory Card Port And Indicator Amperage Control For all front panel switch pad controls: Use this control in conjunction with the am- press switch pad to turn on light and en- This port is used to add features to the ma- able function.

  • Page 48: Accessing Control Panel Menu

    A complete Parts List is available at www.MillerWelds.com 7-2. Accessing Control Panel Menu Amperage Button Parameter Display Setting Display Amperage Adjustment Control Rotate amperage adjustment con- trol to adjust parameter setting. Amperage Control Controls the welding amperage out- put. Limits the maximum output of a remote amperage device.
  • Page 49 A complete Parts List is available at www.MillerWelds.com Pulse Control *PRO−SET provides PROfessionally developed SETtings for the weld process PRO−SET flashes one time and reveals the professional setting for the parameter. Pulsing is available in the TIG process. Controls can be adjusted while welding.

  • Page 50: Accessing User Setup Menu

    A complete Parts List is available at www.MillerWelds.com 7-3. Accessing User Setup Menu Amperage Button Gas/Dig Button Parameter Display Setting Display Amperage Adjustment Control To access the User Functions, press and hold the Amperage (A) and the Gas/DIG controls until [USER] [MENU] is displayed.

  • Page 51: Ac Independent Expansion

    A complete Parts List is available at www.MillerWelds.com 7-4. AC Independent Expansion AC Independent Expansion is available on DX models with SD expansion card and on CE models with feature enable through the user menu (see Section 7-3). A. AC Independent Amperage AC Waveshape Control Press switch pad until desired function is selected.

  • Page 52: Section 8 − Maxstar 210 Operation

    A complete Parts List is available at www.MillerWelds.com SECTION 8 − MAXSTAR 210 OPERATION 8-1. Maxstar 210 Controls LIFT ARC HF START Schedule 2 Schedule 1 247218-C Memory Card Port And Indicator Menu Button For all front panel switch pad controls: Press button to scroll through available press switch pad to turn on light and en- This port is used to add features to the ma-...

  • Page 53: Accessing Control Panel Menu: Dc Tig Hf And Lift Arc

    A complete Parts List is available at www.MillerWelds.com 8-2. Accessing Control Panel Menu: DC TIG HF And Lift Arc Menu Button Press Menu button to cycle through parameters that can be set. Parameter Display Setting Display Amperage Adjustment Control Rotate amperage adjustment control to adjust parameter setting.

  • Page 54: Accessing Control Panel Menu: Dc Stick

    A complete Parts List is available at www.MillerWelds.com 8-3. Accessing Control Panel Menu: DC Stick Menu Button Press Menu button to cycle through parameters that can be set. Parameter Display Setting Display Amperage Adjustment Control Rotate amperage adjustment control to adjust parameter setting. Parameter automatically returns to amperage setting 15 seconds after amperage adjustment con-...

  • Page 55: Accessing User Setup Menu: Dc Tig And Lift-Arc

    A complete Parts List is available at www.MillerWelds.com 8-4. Accessing User Setup Menu: DC TIG And Lift-Arc Menu Button Press and hold Menu button for ap- proximately 2 seconds to access machine configuration menus. Use Menu button to cycle through para- meters that can be set.

  • Page 56: Accessing User Setup Menu: Dc Stick

    A complete Parts List is available at www.MillerWelds.com 8-5. Accessing User Setup Menu: DC Stick Menu Button Press and hold Menu button for ap- proximately 2 seconds to access machine configuration menus. Use Menu button to cycle through para- meters that can be set. Parameter Display Setting Display Amperage Adjustment Control...

  • Page 57: Section 9 − Maxstar 210 Str Operation

    A complete Parts List is available at www.MillerWelds.com SECTION 9 − MAXSTAR 210 STR OPERATION 9-1. Maxstar 210 STR Controls Schedule 1 Schedule 2 LIFT ARC LIFT ARC Schedule 1 Schedule 2 Schedule 1 271723-B Memory Card Port And Indicator Menu Button For all front panel switch pad controls: press switch pad to turn on light and en-...

  • Page 58: Accessing Control Panel Menu: Dc Tig Lift Arc

    A complete Parts List is available at www.MillerWelds.com 9-2. Accessing Control Panel Menu: DC TIG Lift Arc Menu Button Press Menu button to cycle through parameters that can be set. Parameter Display Setting Display Amperage Adjustment Control Rotate amperage adjustment control to adjust parameter setting.

  • Page 59: Accessing Control Panel Menu: Dc Stick

    A complete Parts List is available at www.MillerWelds.com 9-3. Accessing Control Panel Menu: DC Stick Menu Button Press Menu button to cycle through parameters that can be set. Parameter Display Setting Display Amperage Adjustment Control Rotate amperage adjustment control to adjust parameter setting. Parameter automatically returns to amperage setting 15 seconds after amperage adjustment con-...

  • Page 60: Accessing User Setup Menu: Dc Tig Lift-Arc And Dc Stick

    A complete Parts List is available at www.MillerWelds.com 9-4. Accessing User Setup Menu: DC TIG Lift-Arc And DC Stick Menu Button Press and hold Menu button for ap- proximately 2 seconds to access machine configuration menus. Use Menu button to cycle through para- meters that can be set.

  • Page 61: Section 10 − Maxstar 210 Dx Operation

    A complete Parts List is available at www.MillerWelds.com SECTION 10 − MAXSTAR 210 DX OPERATION 10-1. Maxstar 210 DX Controls 247216-A Amperage Adjustment Control Ammeter For all front panel switch pad controls: Use amperage adjustment control control in press switch pad to turn on light and en- Displays actual amperage while welding and conjunction with applicable front panel func- preset amperage while idle.

  • Page 62: Accessing Control Panel Menu

    A complete Parts List is available at www.MillerWelds.com 10-2. Accessing Control Panel Menu Amperage Button Parameter Display Setting Display Amperage Adjustment Control Rotate amperage adjustment con- trol to adjust parameter setting. The Amperage Control controls the welding amperage output, and lim- its the maximum output of a remote amperage device.
  • Page 63 A complete Parts List is available at www.MillerWelds.com *PRO−SET provides PROfessionally developed SETtings for the weld process. PRO−SET flashes one time and reveals the professional setting for the parameter. Pulse Control Pulsing is available while in the TIG process. Controls can be adjusted while welding. Reduces heat input to minimize distortion and in- crease travel speed.

  • Page 64: Accessing User Setup Menu

    A complete Parts List is available at www.MillerWelds.com 10-3. Accessing User Setup Menu Amperage Button Gas/Dig Button Parameter Display Setting Display Amperage Adjustment Control To access the User functions, press and hold the Amperage (A) and the Gas/DIG controls until USER MENU is displayed.

  • Page 65: Section 11 − Advanced Menu Functions

    A complete Parts List is available at www.MillerWelds.com SECTION 11 − ADVANCED MENU FUNCTIONS 11-1. Accessing Tech Menu For Dynasty/Maxstar 210 Models Menu Button Press and hold Menu button for ap- proximately four seconds to scroll past User Menu to Tech Menu. Use Menu button to cycle through parameters that can be set.

  • Page 66: Accessing Tech Menu For Dynasty/Maxstar 210Dx Models

    A complete Parts List is available at www.MillerWelds.com 11-2. Accessing Tech Menu For Dynasty/Maxstar 210DX Models Amperage Button Gas/Dig Button Press and hold Amperage and Gas/Dig buttons for approximately two seconds to scroll past User Menu to Tech Menu. Use Gas/Dig button to cycle through parameters that can be set.
  • Page 67 A complete Parts List is available at www.MillerWelds.com [ARC] [T/CY] Arc Timer: Monitors hours, minutes, and cycles of valid arc on. To view these different elements, rotate amperage adjustment control. To reset, rotate amperage adjustment control until [RESET] [YES] is displayed. Press Menu button to display [RESET] [Done]. Dis- plays turn to [000] [000].

  • Page 68: Sequencer And Weld Timer For Dx Model

    A complete Parts List is available at www.MillerWelds.com 11-3. Sequencer And Weld Timer For DX Model Sequencer Control With Weld Timers ON INTL This function is available while using the TIG process, but is disabled if a remote foot or fingertip control is connected while in the RMT STD mode.

  • Page 69: Output Control And Trigger Functions For Dx Models

    A complete Parts List is available at www.MillerWelds.com 11-4. Output Control And Trigger Functions For DX Models A. Remote (Standard), 2T, And 4TE Torch Trigger Operation Current (A) Main Amps Initial Slope Final Slope Initial Amps Final Amps Postflow Preflow Time Standard Maintained Switch...
  • Page 70 A complete Parts List is available at www.MillerWelds.com 3T Specific Trigger Method Current (A) 3T Trigger Operation Preflow Initial Amps /Initial Slope Main Amps Final Slope /Final Amps Postflow * Arc can be extinguished at any time by pressing and releasing both initial and final switches, or by lifting the torch and breaking the arc. P/R = Push and Release (in less than 3/4 of a second) P/H = Push and Hold R = Release...
  • Page 71 A complete Parts List is available at www.MillerWelds.com C. 4T, 4Tm And 4TL Specific Trigger Method 4T and 4Tm Application: Use 4T and 4Tm (modified) trigger methods when the functions of a remote current control are desired, but only a remote on/off control is available.

  • Page 72: Lockout Functions

    A complete Parts List is available at www.MillerWelds.com 11-5. Lockout Functions See Section 11-2 for information on how to access Lockout Functions. There are four (1−4) different lockout levels. Each successive level allows the operator more flexibility. Before activating lockout levels, be sure that procedures...

  • Page 73: Section 12 − Maintenance And Troubleshooting

    A complete Parts List is available at www.MillerWelds.com SECTION 12 − MAINTENANCE AND TROUBLESHOOTING 12-1. Routine Maintenance Disconnect power before maintaining. Maintain more often during severe conditions. A. Welding Power Source n = Check Z = Change ~ = Clean Δ...

  • Page 74: Voltmeter/Ammeter Display Messages

    A complete Parts List is available at www.MillerWelds.com 12-2. Voltmeter/Ammeter Display Messages Release Trigger Latching Errors: RELE CHEK INPT WELD CABL TRIG Latching Errors: O.M. Un Short Output COOL HORT UN S Not Valid OUTP VALD Over Temperature Error Lock Level OVER TEMP LOCK LEV1...

  • Page 75: Troubleshooting Table

    A complete Parts List is available at www.MillerWelds.com 12-3. Troubleshooting Table Trouble Remedy No weld output; unit completely Place line disconnect switch in On position (see Section 5-8 or 5-9). inoperative. Check and replace line fuse(s), if necessary, or reset circuit breaker (see Section 5-8 or 5-9). Check for proper input power connections (see Section 5-8 or 5-9).

  • Page 76: Blowing Out Inside Of Unit

    A complete Parts List is available at www.MillerWelds.com 12-4. Blowing Out Inside of Unit Do not remove case when blowing out inside of unit. To blow out unit, direct airflow through front and back louvers as shown. 805497-A 12-5. Coolant Maintenance Disconnect input power be- fore maintaining.

  • Page 77: Section 13 − Parts List

    A complete Parts List is available at www.MillerWelds.com SECTION 13 − PARTS LIST 13-1. Recommended Spare Parts Dia. Part Mkgs. Description Quantity Recommended Spare Parts ....239494 .

  • Page 78: Section 14 − Electrical Diagrams

    SECTION 14 − ELECTRICAL DIAGRAMS 255980-G Figure 14-1. Circuit Diagram For Dynasty 210 OM-270536 Page 70...
  • Page 79 255981-H Figure 14-2. Circuit Diagram For Maxstar 210 OM-270536 Page 71...

  • Page 80: Section 15 − High Frequency

    SECTION 15 − HIGH FREQUENCY 15-1. Welding Processes Requiring High Frequency High-Frequency Voltage TIG − helps arc jump air gap between torch and workpiece and/ or stabilize the arc. high_freq 2018-01 15-2. Installation Showing Possible Sources Of HF Interference Weld Zone 11, 12 50 ft (15 m)

  • Page 81: Recommended Installation To Reduce Hf Interference

    15-3. Recommended Installation To Reduce HF Interference Weld Zone 50 ft (15 m) 50 ft (15 m) Ground all metal ob- jects and all wiring in welding zone using #12 AWG wire. Ground workpiece if required by Nonmetal codes. Building Best Practices Followed Metal Building Ref.

  • Page 82: With Inverter Machines

    SECTION 16 − SELECTING AND PREPARING A TUNGSTEN FOR DC OR AC WELDING WITH INVERTER MACHINES gtaw_Inverter_2018-01 Whenever possible and practical, use DC weld output instead of AC weld output. 16-1. Selecting Tungsten Electrode ( Wear Clean Gloves To Prevent Contamination Of Tungsten A.

  • Page 83: Preparing Tungsten Electrode For Dc Electrode Negative (Dcen) Welding

    16-2. Preparing Tungsten Electrode For DC Electrode Negative (DCEN) Welding Or AC Welding With Inverter Machines Grinding the tungsten electrode produces dust and flying sparks which can cause injury and start fires. Use local exhaust (forced ventilation) at the grinder or wear an approved respirator. Read MSDS for safety information.

  • Page 84: Section 17 − Tig Procedures

    SECTION 17 − TIG PROCEDURES gtaw_Inverter_2011-06 17-1. Lift-Arc And HF TIG Start Procedures Lift-Arc Start When Lift-Arct button light is On, start arc as follows: TIG Electrode Workpiece Touch tungsten electrode to work- piece at weld start point, enable out- put and shielding gas with torch trig- ger, foot control, or hand control.

  • Page 85: Pulser Control

    17-2. Pulser Control Pulser Control Pulsing is available while using the TIG process. Con- trols can be adjusted while welding. Press switch pad to enable pulser. ON - When illuminated, this LED indicates the pulser is Press switch pad until desired parameter LED is illumi- nated.

  • Page 86: General (Gen) Tungsten Programmable Tig Starting Parameters (Dx Models Only)

    17-3. General (GEN) Tungsten Programmable TIG Starting Parameters (DX Models Only) Amperage Adjustment Control Parameter Display Amperage Button Once inside the machine set up menu, tungsten parameter values can be manually changed by press- ing the Amperage switch pad to step through each adjustable para- meter.

  • Page 87: Section 18 − Stick Welding (Smaw) Electrode And Amperage Selection Chart

    SECTION 18 − STICK WELDING (SMAW) ELECTRODE AND AMPERAGE SELECTION CHART 6010 DEEP 3/32 MIN. PREP, ROUGH HIGH SPATTER 6011 DEEP 6010 5/32 & 6013 EP,EN GENERAL 3/16 6011 7/32 SMOOTH, EASY, 7014 EP,EN FAST 1/16 LOW HYDROGEN, 7018 5/64 STRONG 3/32 SMOOTH, EASY,...
  • Page 88 Notes...
  • Page 89 Notes...
  • Page 90 Notes...
  • Page 91 Effective January 1, 2020 (Equipment with a serial number preface of NA or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied. LIMITED WARRANTY − Subject to the terms and conditions...
  • Page 92 Contact the Delivering Carrier to: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. © ORIGINAL INSTRUCTIONS − PRINTED IN USA 2020 Miller Electric Mfg. LLC 2020−01...

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