Toro Greensmaster e1021 Operator's Manual

Toro Greensmaster e1021 Operator's Manual

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Original Instructions (EN)
Greensmaster
Greensmower
Model No. 04831—Serial No. 400000000 and Up
Form No. 3445-354 Rev B
®
e1021
*3445-354*

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Summary of Contents for Toro Greensmaster e1021

  • Page 1 Form No. 3445-354 Rev B Greensmaster ® e1021 Greensmower Model No. 04831—Serial No. 400000000 and Up *3445-354* Register at www.Toro.com. Original Instructions (EN)
  • Page 2 Note emphasizes general information Whenever you need service, genuine Toro parts, or worthy of special attention. additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 Contents identifies the location of the model and serial numbers on the product.
  • Page 3: Table Of Contents

    1 Adjusting and Installing the Cutting Removing the Cutting Unit ........ 32 Unit ..............6 Backlapping the Cutting Unit......33 2 Installing the Transport Wheels ......8 Cleaning .............. 34 3 Installing the Grass Basket ......9 Cleaning the Machine ........34 4 Mounting the Battery Charger on a Storage ..............
  • Page 4 Safety • Do not put your hands or feet near moving components of the machine. • Do not operate the machine without all guards This machine has been designed in accordance and other safety protective devices in place and with ANSI B71.4-2017, IEC 60335-1:2012, and IEC functioning properly on the machine.
  • Page 5 decal138-5533 138-5533 1. Traction control—press the traction control down then pull it to the handle. decal138-5534 138-5534 1. Slow 2. Fast decal138-1589 138-1589 1. Engage the reels. 2. Disengage the reels. decal139-5178 139-5178 1. On 2. Off decal138-5532 138-5532 1. Pull up to release the brake. 6.
  • Page 6: Adjusting And Installing The Cutting Unit

    Adjust and install the cutting unit to the Coupler machine. Reel driveshaft Socket-head screw Transport Wheel Kit (order separately; Install the transport wheels (optional). contact your authorized Toro distributor) Grass basket Install the grass basket. Mount the battery charger on a wall – No parts required (optional).
  • Page 7 Installing the Reel Driveshaft Install the new reel driveshaft (included in the loose-parts bag). Take care to not damage the seal. g341864 Figure 4 1. Socket-head screw 4. Idler-arm internal hex 2. Belt cover 5. Idler arm 3. Belt 6. Idler-arm bolt Loosen the idler-arm bolt and rotate the idler (Figure 4) to release tension on the belt.
  • Page 8: Installing The Transport Wheels

    To install the transport wheels, you must first acquire and adjust the traction drum to this setting; refer the Transport Wheel Kit (Model 04123). Contact your Adjusting the Traction-Drum Position (page authorized Toro distributor for this kit. 14). Install the transport wheels; refer to Installing Adjust the cutting unit to your desired settings;...
  • Page 9: Installing The Grass Basket

    Installing the Grass Basket Mounting the Battery Charger on a Wall Parts needed for this procedure: Optional Grass basket No Parts Required Procedure Grasp the basket by the top lip and slide it onto the Procedure basket mounting rods (Figure You can mount the charger on a wall using the wall-mount key holes cut into the back of the unit.
  • Page 10: Product Overview

    Controls Product Overview g341514 Figure 10 1. Grass basket 4. Battery pack 2. Kickstand 5. Transport-wheel axle 3. Handle 6. Cutting unit g308000 Figure 11 1. Clutch bail 6. Hour meter 2. Cutting-unit-drive lever 7. Lift-assist handle 3. Parking-brake latch 8.
  • Page 11 Clutch Bail Hour Meter Use the clutch bail (Figure 11) to engage or disengage The hour meter (Figure 11) records the total number the traction drive. of hours that the key switch has been in the O position. Refer to the meter for scheduling regular •...
  • Page 12 To use the kickstand to install the transport wheels, put your foot on the kickstand while pulling up and back on the lift-assist handle (Figure 13). CAUTION The machine is heavy and can cause back strain if lifted improperly. Put your foot pressure down on the kickstand and use only the lift-assist handle to raise the machine.
  • Page 13: Specifications

    Inspect the area where you will use the machine your Authorized Service Dealer or authorized Toro and remove all objects that the machine could distributor or go to www.Toro.com for a list of all throw. approved attachments and accessories. To ensure optimum performance and continued safety...
  • Page 14: Adjusting The Clip Rate

    Adjusting the Clip Rate The clip rate is determined by the following machine settings: • Reel speed: You can adjust the reel speed to a high or low setting; refer to Adjusting the Reel Speed (page 14). • Reel-drive-pulley position: You can set the reel-drive pulleys in 2 positions;...
  • Page 15: Adjusting The Handle Height

    Securely fasten the machine to the trailer. for the H position. Note: You can use the Toro Trans Pro trailer to transport the machine. For instructions on loading the Align the holes in the chassis with the holes in trailer, refer to your trailer Operator’s Manual.
  • Page 16: During Operation

    • Use only accessories and attachments approved • Use your full attention while operating the by The Toro® Company. machine. Do not engage in any activity that causes distractions; otherwise, injury or property Slope Safety damage may occur.
  • Page 17: Starting The Machine

    – Review and understand the slope instructions speed, various diagnostics, and other information in the manual and on the machine. about the machine and the battery pack. Figure 18 illustrates the InfoCenter and the main information – Evaluate the site conditions of the day to screen.
  • Page 18 Refer to the Service Manual Battery Current Lists the instantaneous current delivered by or your authorized Toro distributor for more the battery in Amps. information on the Faults menu. Battery Volts Lists the battery potential in volts.
  • Page 19: Operating Tips

    Toro distributor for assistance in resetting • To assist in maintaining a straight line across the display.
  • Page 20: Shutting Off The Machine

    Release the clutch bail. Move the speed control to the S position. Use the LED Light Kit when you operate the machine in low light conditions. Contact your authorized Toro Move the key switch to the O position and distributor for this kit.
  • Page 21: Operating The Controls After Mowing

    • Do not disassemble the charger. Take the charger the charger. Be familiar with the proper use of the to an authorized Toro distributor when service or charger. repair is required. Preparation •...
  • Page 22: Installing The Transport Wheels

    Installing the Transport Engaging or Disengaging Wheels the Transmission Move the kickstand to the You can disengage the drum from the transmission to position; refer to RANSPORT HEEL ERVICE allow the machine to be maneuvered. Disengage the Kickstand (page 11) transmission when you need to move the machine without starting the machine (e.g., performing Slide a wheel onto an axle...
  • Page 23: Maintaining The Lithium-Ion Battery Pack

    High For detailed information on shipping a battery, contact temperatures during storage, especially at a high your authorized Toro distributor. state of charge, reduces the life of the batteries. • When storing for more than 10 days, ensure that the machine is in a cool location, out of sunlight, and at least 50% charged.
  • Page 24: Understanding The Battery Charger

    3-prong grounded plug (type B). If the plug does not fit into the wall receptacle, other grounded plug types are available; contact an authorized Toro distributor. Do not change the charger or the power supply cord plug in any way.
  • Page 25 To correct an error, refer to Troubleshooting (page 36). If none of these solutions correct the issue, contact an authorized Toro distributor. Disconnecting the Charger Disconnect the charger T-handle connector from the main battery power supply connector affixed to the battery tray.
  • Page 26: Maintenance

    – Wait for all movement to stop. • To ensure safe, optimal performance of the • Allow machine components to cool before machine, use only genuine Toro replacement performing maintenance. parts. Replacement parts made by other • manufacturers could be dangerous, and such use If possible, do not perform maintenance while the could void the product warranty.
  • Page 27: Daily Maintenance Checklist

    Daily Maintenance Checklist Important: Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the brake-lock-lever operation. Check for unusual operating noises. Check the reel-to-bedknife adjustment. Check the height-of-cut adjustment.
  • Page 28: Electrical System Maintenance

    Maintaining the Battery Charger Important: All electrical repairs should be performed by an authorized Toro distributor only. The operator can perform very little maintenance other than protecting the charger from damage and weather.
  • Page 29: Replacing Fuses

    • Coil the cords when not in use. g300604 Figure 27 • Periodically examine the cords for damage, and replace them when necessary with Toro-approved 1. 30A—main power supply 3. 3A—optional LED work parts. circuits light circuit 2. 3A—logic power supply 4.
  • Page 30: Drive System Maintenance

    Drive System Controls System Maintenance Maintenance Changing the Transmission Adjusting the Fluid Service/Parking Brake Service Interval: Every 750 hours/Yearly (whichever Adjust the service/parking brake if it slips during comes first) operation. Engage the parking brake. Note: Refer to Figure 28 for this procedure.
  • Page 31: Tightening The Handle-Isolation Hardware

    Tightening the Handle-Isolation Hardware Service Interval: After the first 20 hours Position the machine on a level surface. Loosen the bolt and nut as shown in Figure g343382 Figure 30 g343384 Figure 31 1. Front-cable jam nut 3. Brake cable 2.
  • Page 32: Cutting Unit Maintenance

    Cutting Unit Maintenance Blade Safety • Use care when checking the reel cutting-unit. Wear gloves and use caution when servicing the reel. • A worn or damaged blade or bedknife can break, and a piece could be thrown toward you or bystanders, resulting in serious personal injury or death.
  • Page 33: Backlapping The Cutting Unit

    To backlap the cutting unit, perform 1 of the following options: • Install the Access Backlap Kit (Model 139-4342) and use a backlapping machine. Contact your authorized Toro distributor to acquire this kit. • Use the InfoCenter to enter Backlap Mode.
  • Page 34: Cleaning

    Check and tighten all fasteners. Repair or replace any part that is worn or damaged. Paint all scratched or bare metal surfaces with paint available from your authorized Toro distributor. For prolonged storage, follow the battery storage requirements; refer to...
  • Page 35: Storing The Charger

    Examine the charger thoroughly for worn, loose, or damaged parts. To repair or replace parts, contact your authorized Toro distributor for assistance. Store the charger with the power supply cord in a clean, dry place where it will not be bumped or...
  • Page 36: Troubleshooting

    Code E-0-0-4 1. BMS or battery fault detected 1. Contact an authorized Toro distributor. Code E-0-0-7 1. Battery amp hour limit exceeded 1. Possible causes include poor battery health, very deeply discharged battery,...
  • Page 37 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
  • Page 38 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.
  • Page 39 4 years Battery Limited Warranty Battery The rechargeable Lithium-Ion battery is warranted to be free from defects in materials and workmanship for a period of 4 years. Over time, battery consumption reduces the amount of energy capacity (Amp-hours) available per full charge. Energy consumption varies due to operating characteristics, accessories, turf, terrain, adjustments, and temperature.
  • Page 40 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.

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04831

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