ABB TRIO-50.0-TL-OUTD-US Quick Installation Manual

ABB solar inverters
Quick installation guide
TRIO-50.0-TL-OUTD-US
EN
BCM.V2D01.0
Before starting installation, download the product manual from www.abb.
com/solarinverters. Choose the correct country, string inverters, three phase,
choose the product and proceed to the "download" section.
Read and follow all safety and installation instructions to avoid disabling any
safety features or making the warranty invalid.
3.
The inverter model must be chosen by a specialized technician who has a good knowledge of the installation conditions, the devices that will be installed
externally to the inverter, and whether it will eventually be integrated into an existing system.
The 60kW TRIO module is the same for all inverters, however different AC and DC wiring boxes will have been ordered depending on the site design:
- DC wiring box models: DCWB-1; DCWB-2(12 inputs); DCWB-2(16 inputs).
- AC wiring box models: ACWB Standard; ACWB-A; ACWB-B;
The main features of each wiring box are described at section 15 of this document.
Main components
01
Mounting bracket
02 DC wiring box
03 Conversion module
04 Quick disconnect connector cover
05 AC wiring box
06 Handles
07
Metal locking fork
08
30
08
Front cover
14
09 Communication and control board
10 Positive (+) side string fuses
11 Ground cable attachment points (GEC)
12 AC filter board
13 DC input terminal block
14 DC disconnect switch
15
DC surge protection device
16
1.1/2" DC conduit opening
17 AC output terminal block
18 AC surge protection device
19 2" DC conduit opening
20 Protective Earth (PE) connection point
DCWB-1
21 Anti-condensation valve
22 Negative (-) side string fuses
31
23 09
Quick disconnect connectors
24
Spacers
26 Heatsink
13
27 Rear pins attached to inverter back side
40
+IN -IN
28 Stabilization fork
32
29 Conducting springs
19
30 Key lock
16
31 Quick disconnect cover storage rack
ACWB
32
Ground brackets
33
WiFi antenna opening plug (M20 size)
34 Signal conduit opening for 3/4" (Pg21 size)
12
1/2" signal conduit opening (Pg16 size)
31
35
or button to reset AFD fault
17
36
AC disconnect switch
37
Ground bracket attachment points
20
38
Marking for 1.1/2" AC conduit opening
32
39
1.1/2" AC conduit opening
Equipment Grounding Conductor
39
40
(EGC) connection point
41 Plastic locking fork
OK
NO
75° MAX
OK
15° MAX
NO
NO
OK OK OK
OK OK
OK
NO NO
OK OK
27
41
24
27
02
01
26
23
07
03
04
30
36
08
07
29
37
32
37
DCWB-2 12 inputs DCWB-2 16 inputs
31 31
09 09
15 15
CAUTION
USE 75 °C OR 90°C COPPER WIRE ONLY. Refer to the instruction manual
CAUTION the wiring terminals. for suitable wire size (AWG) and for tightening torque to be applied to
USE 75 °C OR 90°C COPPER ORALUMINIUMWIRE ONLY. Refer to the instruction manual for ATTENTION
suitable wire size (AWG) and for tightening torque to be applied to the wiring terminals. ATTENTION CUIVRE 75 °C OU 90 °C. Consultez UTILISEZ SEULEMENT C ÂBLES EN
manuel d'instructions pour la taille des ls approprié (AWG) et pour couples de serrage UTILISEZ SEULEMENT CÂBLES EN CUIVRE OU ALUMINIUM 75 °C OU 90 °C. Consultez le FUSE1 le manuel d'instructions p our la taille des ls approprié (AWG) et FUSE1
à appliquer aux bornes de câblage. appliquer a ux bornes de câblage. pour couples de serrage à
14 14
FUSE2 FUSE2
FUSE3 FUSE3
FUSE4 FUSE4
FUSE1 FUSE1 FUSE5 FUSE5
22 22 FUSE6 FUSE6
FUSE2 FUSE2
FUSE7 FUSE7
FUSE3 FUSE3
FUSE4 FUSE4 FUSE8 FUSE8
FUSE9 FUSE9
FUSE5 FUSE5
10 FUSE6 FUSE6 10 FUSE10 FUSE10
FUSE7 FUSE7 FUSE11 FUSE11
FUSE12 FUSE12
FUSE8 FUSE8
FUSE9 FUSE9 FUSE13 FUSE13
FUSE14 FUSE14
FUSE10 FUSE10
40 40
FUSE11 FUSE11 FUSE15 FUSE15
FUSE12 FUSE12 FUSE16 FUSE16
32 32
19 19
16 16
ACWB-A ACWB-B
12 12
31 31
17 36
18
18
20 20
32 32
39 39
1.
SAVE THESE INSTRUCTIONS -- KEEP IN A SAFE PLACE!
The installer must read this document in its entirety before installing or commissioning this equipment.
For more detailed information regarding proper installation and use of this product, refer to the product manual located at www.abb.com/solarinverters. The
labels on the inverter carry the markings, main technical data and identification of the equipment and manufacturer. The technical data shown in this quick
installation guide does not replace that shown on the labels attached to the equipment.
Symbols used in the guide and on the products
These are nationally recognized test laboratory marks
showing certification to UL 1741 and CSA-C22 No. 107.1-01
Hazardous voltage
General warning - Important safety information
Hot surfaces
System earth conductor (main grounding protective
earth, PE) and Equipment Grounding Conductor (EGC)
Bonding Conductor
- This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
2.
Installation site and position
- Consult technical data to confirm the environmental specifications will be met
- Installation of the unit in a location exposed to direct sunlight is acceptable.
- Do not install in closed spaces where air does not freely circulate.
- Always ensure that the flow of air around the inverter is not blocked, so as to prevent overheating.
- Do not install the equipment near flammable substances (minimum distance: 10 ft).
- Do not install the equipment on wooden walls or other flammable substances.
- Do not install in inhabited rooms or where the prolonged presence of people or animals is expected, because
of the inverter's acustic noise level during operation. The sounds level is heavily influenced by its location (for
example, the surface around the inverter, the environment, etc.) and grid quality.
- Install on a wall or strong structure capable of bearing weight
- Install vertically or horizontally (i.e. with the inverter on its back), with a maximum inclination as indicated
in the figure
- Maintain minimum clearance from objects blocking air circulation and spacing between inverter as
indicated in the figures
- Ensure sufficient working area in front of the inverter for wiring box access
- If possible, install at eye-level so that the LEDs can be easily seen
- Install at a height that takes account of the weight of the equipment
- Position multiple inverters side-by-side, maintaining minimum clearances (measured from the outermost
edge of the inverter)
- Multiple inverters can also be placed in a staggered arrangement. Minimum clearances for staggered
arrangements include width of inverter plus additional allowances for inverters arranged above or below
- All installatioins over 6500' (2,000 meters) must be assessed by ABB Technical Sales to determine the
proper datasheet derating
Do not block access to the external AC and DC disconnects.
Please refer to the warranty terms and conditions and avoid voiding the warranty with improper
installation.
6"
16"
4.
Components included in all DC wiring box models
Configurable relay connectors
Control and communications signal
connectors
M6 hex nut to clamp ground cables
to the wiring boxes (1 for DCWB and
1 for ACWB)
M6x16 hex screw (For GEC on
ACWB)
Serrated lock M6 washer for securing
28
the ground terminal to the AC wiring box
ABB
XXXXXXXX XXXXXXXX solar inverters XXXXXXXX
XXXXXXXX XXX XXX
Quick installation guide (QIG)
to what The technical In addition
is explained documentation interface the in this and guide, safety the and management and installation
information software product for the provided are available in the installation
website. at the manual read t be mus and followed.
Components included in mounting kit
06
Bracket for vertical wall mounting
01
05
Bracket 01 for horizontal mounting
countersunk M5 x 14 hex screws for
assembling the attachment bracket
5.
Mounting on a vertical wall
1. The bracket is supplied in two separate parts, assemble them using the four
01
M5x14 countersunk screws. (FIG. 1)
31 2. Position the bracket 01 perfectly level on the wall and use it as a drilling
template. (FIG. 1)
23
3. It is the installer's responsibility to choose an appropriate number and distri-
04
bution of attachment points. The choice must be based on the type of wall,
frame or other support, the type of anchors to be used, and their ability to
support 4 times the inverter's weight (4 x 260 lbs=1040 lbs for all models).
Attach the bracket to the wall with at least 10 attachment srews. Depend-
ing on the type of anchor chosen, drill the required 10 holes
the bracket. Put at least four screws in the upper side and at least four in
the lower side, with the remainder (up to 20 total) in either location. (FIG. 1)
Side view (DC)
(All models)
4. Attach the bracket to the wall or frame (FIG. 1)
5. Install spacers in the two lower rear attachment pins
30 24
sion module. This will prevent backwards tilt when the conversion module
33
is hung on the bracket. (FIG. 2)
35
6. Lift the power module up to the bracket using the (optional) handles
34
(optional) M12 eyebolts, or another appropriate lifting device. (FIG. 2)
7. Side the heads of two upper rear attachment pins
the bracket and confirm that the alignement slots
11
aligned with the line on the sides of the conversion module; this indicates
11
that they have been correctly positioned.(FIG. 2)
23
8. Remove handle or eye bolts (if used)
37
9. Remove the quick disconnect connector covers as follows :
21
- Pull the metal locking fork outwards
- Pull off the quick disconnect cover
- Save both parts. They will be needed in a later step.
Side view (AC)
10. Set the wiring box disconnect switches to "0".
(All models)
11. Unscrew the 8 screws holding the front covers
box 02 and AC wiring box
12. Open the key locks and remove the covers of each wiring box. (FIG. 4)
30
13. Install spacers in the lower rear attachment pin
24
11
will prevent backwards tilt when the wiring box is hung on the bracket. (FIG. 4)
23
14. Remove the quick disconnect connector covers from both wiring boxes
37
(See step 9 of this procedure) (FIG. 4). Caps should be kept in the
21
special slot within each wiring box. Proceed as follows:
- couple a connector cap of the power module (in green in the figure)
A
with one from the wiring box (in blue in the figure).
- Insert the plastic locking fork used to block the wiring box cap on
B
38
the coupled connectors.
- Insert the two connectors locked by the fork in the dedicated space within
C
11
each wiring box . Repeat the same operation for the other wiring box.
D
Do not use metal locking fork to clamp the caps. (FIG. 5)
IMPORTANT SAFETY INSTRUCTIONS
ø
+ -
10
Vertical installation bracket
6"
12"
NO
Horizontal installation bracket
20"
8"
Quantity Components included in mounting kit
2
4
2
OK
1
6
1
OK
Quantity Quantity
(vertical kit) (horizontal kit)
1 0
0 1
4 10
FIG 1
01
to mount
A
FIG 2
of the conver-
27
A
or the
06
A
into the slots on
27
A
on the bracket are
B
A
27
(FIG. 3)
A
24
(FIG. 3)
B
FIG 4
of the DC wiring
08
08 02
in place.
05
of each wiring box. This
27
41
41
OK
NO
Phase
75° MAX
Direct and alternating currents, respectively
Positive and negative of the input voltage (DC)
OK
Stored energy discharge time
15° MAX
Consult product manual
NO
NO
OK OK OK
OK OK
OK
OK
NO
NO NO
75° MAX
OK OK
OK
15° MAX
NO
OK
75° MAX NO
OK OK
OK
15° MAX
OK
NO
Quantity Quantity
(vertical kit) (horizontal kit)
OK
M6x16 hex screw (4 for ground
6 6
brackets and 2 for caged nuts)
Stabilization forks to attach the
2 2
conversion module to the wiring box
NO
M6 cage nuts 2 2
NO NO
M6 hex nut to clamp ground cables to
OK OK
2 2
the conversion module
Back spacers for wall alignment
24
4 0
(vertical installation)
OK OK
Ground cables for wiring box/power
2 2
module connection
01
OK
Ground brackets for wiring box-
32
2 2
power module connection
M6 flat washer (4 for ground
OK
6 6
brackets and 2 for cage nuts)
Serrated lock M6 washer for ground
8 8
connection bracket
Conducting springs 6 6
NO NO
A
A
A
OK OK
A
A
B
A
A
A
A
B
A
FIG 3
27
B
A
A
A
A
A
A
B
A
FIG 5
A
D
DC Wiring box
24
B
08
04
04
D
41
C
AC Wiring box