TREND BS/JIG Manual
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TREND BS/JIG Manual

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BS/JIG

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Summary of Contents for TREND BS/JIG

  • Page 1 BS/JIG...

  • Page 2: Table Of Contents

    BS/JIG Dear Customer TECHNICAL DATA Thank you for purchasing this Trend product, we Jig thickness 12mm hope you enjoy many years of creative and Cutter size for routing recess 12.7mm productive use. Cutter size for drip groove R2.5mm radius This jig should give lasting performance if used...

  • Page 3: Safety

    BS/JIG SAFETY and balance at all times. Do not use recommended when working awkward or uncomfortable hand outdoors. Wear protective hair WARNING: positions. covering to contain long hair. Observe the safety regulations in the 17. Don’t abuse the cable. Never carry 5.
  • Page 4 15. All fastening screws and nuts should be adhered to. Recommended speeds ensure there is sufficient clearance be tightened using the appropriate are shown in the Trend Routing between cutter tip and inside edge of spanner or key and to the torque Catalogue and/or website.

  • Page 5: Items Enclosed

    BS/JIG ITEMS ENCLOSED 90° ITEMS REQUIRED s 1/2” plunge router. s 2 x clamps. s 12.7mm diameter x 50mm cut router s 30mm guide bush. s Hand tools. cutter with 1/2” shank. s 16mm guide bush for drip groove. s 2 x trestles.

  • Page 6: Accessories

    BS/JIG ACCESSORIES Please use only Trend original accessories. Recommended 1/2” x 50mm C153, C153D, TR17, TR17D, 3/83, 3/83D straight cutter Ref. 3/83X1/2TC, 3/83DX1/2TC, C153X1/2TC, C153DX1/2TC. Recommended R2.5mm radius C051A cutter for water drip groove Ref. C051AX1/2TC Sub-base Set Ref. UNIBASE To obtain a perfect accurate close fitting joint, a 30mm guide bush must be used.

  • Page 7: Guide Bushes

    BS/JIG 30mm Guide Bush Ref. GB30 30mm guide bush to fit sub-base. 16mm Guide Bush Ref. GB16 16mm guide bush (for drip groove) to fit sub-base. Clamps Ref. FC/200 Three heavy duty quick action or gripper clamps are required to secure the jig to the worktop.

  • Page 8: Assembly

    BS/JIG ASSEMBLY Measuring & Calculating Recess Size The maximum cut distance when overlapping the horizontal slot is 630mm. 630mm 325mm 90° 528mm The maximum cut distance when overlapping the vertical slots is 1030mm. 1030mm F or R e ce s s...

  • Page 9: Marking Out The Recess

    BS/JIG The pin holes for setting the depth are 20mm Sink Dimensions apart, therefore a packing piece may be needed if the jig needs to be set in between these increments, depending on the sink size. Although the sink manufacture provides the...

  • Page 10: Example

    BS/JIG Example In the following example we will make calculations for a recess to fit a sink measuring 597mm wide x 460mm deep. Recess Width s The outside dimension of the sink width is 597mm, the thickness of the sink wall in this example is 30mm.

  • Page 11: Operation

    BS/JIG OPERATION Positioning the Jig on the Worktop s Insert two pins into the jig to the sink depth s The jig will probably extend past the end of the required. The pins are designed to be a tight worktop so far that the near datum line cannot fit in the holes.

  • Page 12: Routing The Worktop

    BS/JIG Routing the Worktop s With a 30mm guide bush and a 12.7mm 1st Half Topside of worktop cutter fitted to the router, set the depth of cut at approximately 8mm. Position the router in 517mm the sink recess slot, switch on the router, plunge down and rout the left half of the recess.

  • Page 13: Reduced Radius Corner

    BS/JIG Reduced Radius Corner Slot ENVIRONMENTAL PROTECTION s It is possible to cut a smaller radius in the Recycle raw materials instead of disposing as corners of the recess by using the small 90 waste. degree cut slot. Packaging should be sorted for environmental-friendly s Fit two pins in the location holes ensuring recycling.
  • Page 14 BS/JIG BS/JIG SPARE PARTS DIAGRAM v1.0 03/2011 Please use only Trend original spare parts. 90° DG/JIG - SPARE PARTS LIST v1.0 03/2011 Qty. Desc. Ref. Belfast Sink Jig BS/JIG Sliding Datum Block WP-BS/01 BSJ/PIN/4 (Pack of Four) BSJ/PIN/4 Manual MANU/BS...
  • Page 15 RECYCLABLE © Copyright Trend 2011. No part of this publication may be reproduced, stored or transmitted in any form without prior permission. Our policy of continuous improvement means that specifications may change without notice. Trend Machinery and Cutting Tools...

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