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650
KWJ
Please read these instructions before use.

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Summary of Contents for TREND KWJ650

  • Page 1 Please read these instructions before use.
  • Page 2: Table Of Contents

    TECHNICAL DATA Dear Customer Thank you for purchasing this Trend product, Jig thickness 12mm we hope you enjoy many years of creative and Cutter size 12.7mm productive use. Workpiece thickness max. 45mm Please remember to return your guarantee card Worktop width: min.
  • Page 3: Safety

    SAFETY awkward or uncomfortable hand outdoors. Wear protective hair positions. covering to contain long hair. WARNING: 17. Don’t abuse the cable. Never carry 5. Consider working environment. Do Observe the safety regulations in the power tool or accessory by cord or not use the product in the rain or instruction manual of the power tool pull it to disconnect from the socket.
  • Page 4 Recommended speeds 4. When using a template guide bush, 15. All fastening screws and nuts should are shown in the Trend Routing ensure there is sufficient clearance be tightened using the appropriate Catalogue and/or website.
  • Page 5: Items Enclosed

    ITEMS ENCLOSED ITEMS REQUIRED n 1/2” plunge router. n 30mm guide bush. n 12.7 diameter x 50mm cut router cutter with 1/2” shank. n Trestle x 2. n 100mm throat clamp x 2. n Hand tools. n Panel connector bolts. n Wooden biscuits size No.20.
  • Page 6: Description Of Parts

    DESCRIPTION OF PARTS F&H Jig body Label Postform joint slot Female joint pin location hole Male joint pin location hole Peninsular pin location hole Worktop width holes Bolt recess pin location hole Connecting bolt recess slot 3/4” BSP & 35mm hinge hole ABS plastic 10mm pin...
  • Page 7: Accessories

    COMBI 66 C153, C153D, 3/83, 3/83D ACCESSORIES Please use only Trend original accessories. RT/13 Description Order Ref. RB/H (1 off) RT/13 Spare blades RB/H/10 (10 off) Sub-base Set Ref. UNIBASE To obtain a perfect accurate close fitting joint, a 30mm guide bush must be used. The guide...
  • Page 8: Panel Connector Bolts

    COMBI 66 Panel Connector Bolts Ref. PC/10/M ( Pack of 10) Ref. PC/50/M ( Pack of 50) Ref. PC/100/M ( Pack of 100) Ref. PC/1000/M ( Pack of 1000) Panel butt connectors are essential for connecting worktops. They fit into the recess on the underside of the worktop and are tightened with a 10mm spanner.
  • Page 9: Carry Case

    Carry Case Ref. CASE/65 Hard wearing carry case to protect and allow ease of carrying of the KWJ650. CASE/65...
  • Page 10: Assembly

    ASSEMBLY Margin Distance Allow 8.5mm when cutting joints. Measure or Location Pin Identification use a batten of this thickness to aid setting out. Three location pins are used in different holes in the jig to align the correct template aperture for the application.
  • Page 11: Operation

    OPERATION Routing the Female Part of the Joint Quick action Quick action Female Joint clamp here clamp here n Place worktop face up and postformed edge towards you. n Fit two location pins in female holes as Worktop shown. (The label must be uppermost.) Router feed width pin Router feed...
  • Page 12: Male Joint

    Male Joint Routing the Male Part of the Joint Depending on accessibility lay female worktop into position on units. Lay male worktop on top and support other end. Using a pencil draw round the female cut onto the male from underside.
  • Page 13: Cutting The Bolt Recesses

    Cutting the Bolt Recesses Routing the Bolt Recess in the Female Part of the Joint When the joint has been tested, proceed as follows to cut the recess for panel butt Underside of worktop connectors on the underside of the worktop. The same cutter and guide bush are retained and used with the integral bolt recess slots in the jig to produce the recesses for the panel...
  • Page 14: Strengthening The Joint

    ‘sag’ and become misaligned; to reduce this the joint should be reinforced with a loose tongue or biscuit dowels. The biscuit jointing cutter set Trend Ref. 342, or C 152 can be used Underside View with a portable router. The size of biscuit used should be No.
  • Page 15: Curved Peninsular

    Routing the Curved Peninsular Curved Peninsular Insert the three location pins in the holes as Location pins shown. Locate the template on the worktop as illustrated ensuring that location pins are touching the worktop edge. Clamp into position with quick action clamps. When cutting the curved peninsular, hold the router guide bush against the edge of the template.
  • Page 16: 35Mm Circular Hinge Recess

    (This should be enough clearance for most hinges. Adjust this measurement if you require holes for thicker hinge heads). MAINTENANCE ENVIRONMENTAL PROTECTION Please use only Trend spare parts and Recycle raw materials instead of disposing as accessories waste. The jig has been designed to operate over...
  • Page 17: Spare Parts List

    02/2019 - SPARE PARTS DIAGRAM Please use only Trend original spare parts. - SPARE PARTS LIST v1.0 02/2019 Item Description Ref. KWJ650 Jig KWJ650 ABS Plastic Pins KWJ/PIN/4 Manual MANU/KWJ650 -16-...
  • Page 18: Trouble Shooting

    TROUBLE SHOOTING Fault Cause Remedy n Joint does not fit correctly Cutter or guide bush is the Check concentricity of cutter at the radius. incorrect diameter or location with guide bush. Cutter 12.7mm pins are not against diameter with 30mm diameter worktop edge.
  • Page 19 RECYCLABLE © Copyright Trend 2019. No part of this publication may be reproduced, stored or transmitted in any form without prior permission. Our policy of continuous improvement means that specifications may change without notice. Trend Machinery and Cutting Tools...

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