ABB ACS880-304 +A003 Series Hardware Manual
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ABB ACS880-304 +A003 Series Hardware Manual

Diode supply modules
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ABB INDUSTRIAL DRIVES
ACS880-304...+A003 diode supply modules
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Summary of Contents for ABB ACS880-304 +A003 Series

  • Page 1 — ABB INDUSTRIAL DRIVES ACS880-304…+A003 diode supply modules Hardware manual...
  • Page 3 ACS880-304…+A003 diode supply modules Hardware manual Table of contents 4. Cabinet construction 5. Electrical installation 7. Start-up 3AUA0000102452 Rev G EFFECTIVE: 2020-03-18...

  • Page 5: Table Of Contents

    Table of contents 5 Table of contents 1 Introduction to the manual Contents of this chapter ................Applicability ..................Safety instructions ................. Target audience ..................Categorization by frame size and option code ..........Use of component designations ..............Terms and abbreviations ................Related documents ................
  • Page 6 6 Table of contents 4 Cabinet construction Contents of this chapter ................Limitation of liability ................Switching, disconnecting and protecting solution ..........Frame sizes D6D and D7D ..............Frame sizes D8D ................Cabinet configuration overview ..............ACS880-304…+A003 configurations in Rittal VX25 and generic enclosures ..Example of the AC fuse cooling ..............
  • Page 7 Table of contents 7 Measuring the insulation ................Measuring the insulation of the drive ............Measuring the insulation of the input power cable ........Connecting the input power cables .............. Connection diagrams ................D6D, D7D diode supply module ............D8D diode supply module ..............Connection procedure of the input power cables (D6D/D7D supply modules) ..
  • Page 8 8 Table of contents Replacing the D8D supply module in the Rittal VX25 enclosure ....Control panel ..................Cleaning the control panel ..............Replacing the control panel battery ............Control unit ..................Replacing the memory unit ..............Replacing the ZCU-14 control unit battery ..........LEDs and other status indicators ..............
  • Page 9 Table of contents 9 D8D AC busbars to quick connector ............. Quick connector ................DC-side components ................DC bus installation parts (for Rittal VX25 enclosures) ........ DC busbars .................. DC connection flanges ..............Ventilation kits ................... Air inlet kits 400 mm cabinet .............. Air outlet kits 400 mm cabinet .............
  • Page 10 10 Table of contents General ....................ZCU-14 layout ..................ZCU-14 default I/O connection diagram ............External power supply for the control unit (XPOW) ........... Safe torque off (XSTO) ................FSO-xx safety functions module connection (X12) ........... Connector data ..................ZCU-1x ground isolation diagram ............12 Dimension drawings Contents of this chapter ................
  • Page 11 Table of contents 11 Frames D7D – Auxiliary voltage distribution (sheet 020) ........Frames D6D and D7D – ZCU-14 control unit, control panel (sheet 050) ....Frame D8D – Main supply, auxiliary voltage transformer, DSU module (sheet 001) ..Frame D8D – Auxiliary voltage distribution (sheet 020) ........Frame D8D –...

  • Page 13: Introduction To The Manual

    Introduction to the manual 13 Introduction to the manual Contents of this chapter This chapter gives basic information on the manual. Applicability The manual is applicable to the ACS880-304…+A003 diode supply modules. Safety instructions Obey all safety instructions delivered with the drive. •...

  • Page 14: Categorization By Frame Size And Option Code

    14 Introduction to the manual Categorization by frame size and option code The information which concerns only certain supply module frame sizes is marked with the frame size identifier. The frame sizes of the diode supply modules are D6D, D7D and D8D. The module size can be identified from the basic code visible on the type designation label, for example, ACS880-304-0070A-5+A003 where 0070A is the module size.
  • Page 15 Installation frames for ACS880 multidrive modules hardware manual 3AXD50000010531 Manuals and quick guides for I/O extension modules, fieldbus adapters, safety functions modules, etc. www.abb.com/drives/documents for all manuals on the Internet. You can find all documentation related to the multidrive modules on the Internet at...

  • Page 17: Operation Principle And Hardware Description

    The control program allows the use of an external charging circuit, but ABB does not offer components for its connection. ABB inverters with frame sizes R1…R4i have internal charging circuits as standard.

  • Page 18: Simplified Main Circuit Diagram

    18 Operation principle and hardware description ￭ Simplified main circuit diagram The following figure shows the simplified main circuit diagram of the rectifier. Diodes AC choke DC fuses ￭ Overcurrent and short-circuit protection The main circuit of the supply unit is equipped with AC and DC fuses. The fuses protect the unit against overcurrent and short-circuits.

  • Page 19: Overview Diagrams

    Operation principle and hardware description 19 Overview diagrams ￭ Overview diagram of the drive system The following figure shows a simplified diagram of a common DC bus drive system. More details of the diode supply unit are shown in the module-specific single-line diagrams in section Overview diagram of the supply unit (page 20).

  • Page 20: Overview Diagram Of The Supply Unit

    The following figure shows a connection example of a supply unit with a D6D or D7D module. The table gives explanations for the numbers and letters used in the diagram. It also indicates if the components can be ordered from ABB or if they must be acquired separately by the customer.

  • Page 21: Diode Supply Unit With Frame D8D Module

    The following figure shows a connection example of a supply unit with a D8D module. The table gives explanations for the numbers and letters used in the diagram. It also indicates if the components can be ordered from ABB or if they must be acquired separately by the customer.

  • Page 22: Layout Drawings Of The Supply Modules

    22 Operation principle and hardware description ￭ Layout drawings of the supply modules D6D supply module DSU module, frame size D6D, front DSU module, frame size D6D, back DC output busbars Cover panel of the module’s DC fuses Connector for temperature protection circuit [X1] AC input busbars Unpainted fastening hole.

  • Page 23: D7D Supply Module

    Operation principle and hardware description 23 Connectors X1 and X7 Connector X1 Temperature protection circuit Connector X7 Direct-on-line fan power supply Not in use. D7D supply module DSU module, frame size D7D, front DSU module, frame size D7D, back DC output busbars Cover panel of the module’s DC fuses Connector for temperature protection circuit [X1] AC input busbars...

  • Page 24: D8D Supply Module

    24 Operation principle and hardware description Type designation label of the module Lifting hole Connector for fan power supply [X7] Connectors X1 and X7 Connector X1 Temperature protection circuit Connector X7 Direct-on-line fan power supply Not in use. D8D supply module DSU module, frame size D8D, front DSU module, frame size D8D, back DC output busbars...

  • Page 25: Overview Of Control Connections Of Zcu-14 Control Unit

    Operation principle and hardware description 25 Handle Connector for temperature protection circuit [X1] Quick connector (AC input) Wheels Unpainted fastening hole. The grounding point [PE] between module frame and cabinet frame. Type designation label of the module Lifting hole Connector for fan power supply [X7] Connectors X1 and X7 Connector X1 Temperature protection circuit...

  • Page 26: Supply Unit Control Devices

    26 Operation principle and hardware description SLOT 1 J1J2 SLOT 2 SAFETY OPTION X208 FAN2 X210 FAN1 FXXX SLOT 3 X209 AIR IN TEMP X205 CONTROL PANEL MEMORY UNIT Analog and digital I/O extension modules and fieldbus communication modules can be inserted into slots 1, 2 and 3.

  • Page 27: Emergency Stop And Emergency Stop Reset Buttons

    Operation principle and hardware description 27 • The Run/Enable position: The control program receives the Run/Enable command through the digital input DI2. The control program closes the main contactor [Q2] or main breaker with relay output RO3. The module starts rectifying and charging the DC link of the drive.

  • Page 28: Type Designation Label

    28 Operation principle and hardware description Type designation label The type designation label of a module is attached to the module. For the location of the label, see section • D6D supply module (page 22) • D7D supply module (page 23) •...

  • Page 29: Type Designation Key

    Operation principle and hardware description 29 Type designation key Type designation describes the composition of the module in short. The type designation is visible on the label (sticker) which is attached to the module. The complete designation code is divided in subcodes: •...

  • Page 31: Moving And Unpacking The Module

    Moving and unpacking the module 31 Moving and unpacking the module Contents of this chapter This chapter gives basic information on moving, unpacking and lifting the modules. WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur.

  • Page 32: Lifting The Modules

    Lift the unpacked module only by its lifting eyes. The D6D and D7D supply modules are heavy. You can order a device for lifting the D6D and D7D modules for the Rittal VX25 enclosure from ABB. For information on the device, see ordering information.

  • Page 33: Cabinet Construction

    The installation must always be designed and made according to applicable local laws and regulations. ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. Furthermore, if the recommendations given by ABB are not followed, the drive may experience problems that the warranty does not cover.

  • Page 34: Frame Sizes D8D

    34 Cabinet construction ￭ Frame sizes D8D The switching, disconnecting and protecting equipment can be placed outside the drive cabinet in the following way: 1. The AC supply is first connected to a main switch-disconnector [Q1]. 2. The AC fuses are connected after the switch-disconnector. 3.

  • Page 35: Example Of The Ac Fuse Cooling

    Cabinet construction 35 Example of the AC fuse cooling The AC fuses must be cooled by forced cooling. If the fuses are not located in the same cubicle with the supply/rectifier module, the module cooling fan does not supply the cooling air for the fuses but you must use a separate cooling fan.

  • Page 36: Installation Examples

    You can find the kit-specific assembly drawings, step-by-step instructions and kit information on the Internet. Go to https://sites-apps.abb.com/sites/lvacdrivesengineeringsupport/content. If needed, contact your local ABB representative. The example includes also cabinet assembly drawings that show each stage listed in the table. More detailed steps of each stage are described in the kit-specific assembly drawings.

  • Page 37: D6D Module In A 400 Mm Wide Rittal Vx25 Enclosure

    Cabinet construction 37 ￭ D6D module in a 400 mm wide Rittal VX25 enclosure The following figure shows an example of the D6D module in the Rittal VX25 enclosure. The power cables are routed to the enclosure through the bottom. AC input DC output Main switch-disconnector [Q1] (with fuses)

  • Page 38: Installation Stages

    38 Cabinet construction Installation stages Installation stage Instruction code Kit code Kit ordering code Installation of common parts: 3AXD50000336340 • Baying parts 3AXD50000336104 • PE busbar [PE] 3AXD50000336692 • Divider panel 3AXD50000333639 A-468-X-001-VX 3AXD50000333387 • Common DC Flat-PLS bracket Main switch-disconnector [Q1] and 3AXD50000521104 main contactor [Q2] installation.

  • Page 39: Kits For D6D Module In A 400 Mm Wide Rittal Vx25 Enclosure

    Cabinet construction 39 Kits for D6D module in a 400 mm wide Rittal VX25 enclosure...

  • Page 40: Stage 1: Installation Of Common Parts

    40 Cabinet construction Stage 1: Installation of common parts...

  • Page 41: Stage 2: Main Switch-Disconnector And Main Contactor Installation

    Cabinet construction 41 Stage 2: Main switch-disconnector and main contactor installation...

  • Page 42: Stage 3: D6D/D7D Module Installation Parts

    42 Cabinet construction Stage 3: D6D/D7D module installation parts...

  • Page 43: Stage 4: Ac Busbar Installation

    Cabinet construction 43 Stage 4: AC busbar installation...

  • Page 44: Stage 5: Main Circuit Cabling

    44 Cabinet construction Stage 5: Main circuit cabling...

  • Page 45: Stage 6: Control Unit Installation

    Cabinet construction 45 Stage 6: Control unit installation...

  • Page 46: Stage 7: Module Installation

    46 Cabinet construction Stage 7: Module installation...

  • Page 47: Stage 8: D6D Shroud Installation

    Cabinet construction 47 Stage 8: D6D shroud installation...

  • Page 48: D7D Module In A 400 Mm Wide Rittal Vx25 Enclosure

    48 Cabinet construction ￭ D7D module in a 400 mm wide Rittal VX25 enclosure The following figure shows an example of the D7D module in the Rittal VX25 enclosure. In the example, the power cables are routed to the enclosure through the bottom. AC input DC output Main switch-disconnector [Q1] (with fuses)

  • Page 49: Installation Stages

    Cabinet construction 49 Installation stages Installation stage Instruction code Kit code Kit ordering code Installation of common parts: 3AXD50000336340 • Baying parts 3AXD50000336104 • PE busbar [PE] 3AXD50000336692 • Divider panel 3AXD50000333639 A-468-X-001-VX 3AXD50000333387 • Common DC Flat-PLS bracket Main switch-disconnector [Q1] and 3AXD50000520657 A-4-7-334-VX 3AXD50000520534...

  • Page 50: Kits For D7D Module In A 400 Mm Wide Rittal Vx25 Enclosure

    50 Cabinet construction Kits for D7D module in a 400 mm wide Rittal VX25 enclosure...

  • Page 51: Stage 1: Installation Of Common Parts

    Cabinet construction 51 Stage 1: Installation of common parts...

  • Page 52: Stage 2: Main Switch-Disconnector And Main Contactor Installation

    52 Cabinet construction Stage 2: Main switch-disconnector and main contactor installation...

  • Page 53: Stage 3: D6D/D7D Module Installation Parts

    Cabinet construction 53 Stage 3: D6D/D7D module installation parts...

  • Page 54: Stage 4: Ac Busbar Installation

    54 Cabinet construction Stage 4: AC busbar installation...

  • Page 55: Stage 5: Main Circuit Cabling

    Cabinet construction 55 Stage 5: Main circuit cabling...

  • Page 56: Stage 6: Control Unit Installation

    56 Cabinet construction Stage 6: Control unit installation...

  • Page 57: Stage 7: Module Installation

    Cabinet construction 57 Stage 7: Module installation...

  • Page 58: Stage 8: Shroud Installation

    58 Cabinet construction Stage 8: Shroud installation...

  • Page 59: D8D Module In A 400 Mm Wide Rittal Vx25 Enclosure

    Cabinet construction 59 ￭ D8D module in a 400 mm wide Rittal VX25 enclosure The following figure shows an example of the D8D module in the Rittal VX25 enclosure. In the example, the AC power supply is connected to the module by busbars from an adjacent cabinet.

  • Page 60: Installation Stages

    60 Cabinet construction Installation stages Installation stage Instruction code Kit code Kit ordering code Installation of common parts: 3AXD50000336340 • Baying parts 3AXD50000336104 • PE busbar [PE] 3AXD50000336692 • Divider panel 3AXD50000372782 A-468-X-011-VX 3AXD50000360772 • Bracket for Flat-PLS busbar holder (common AC) 3AXD50000333639 A-468-X-001-VX 3AXD50000333387...

  • Page 61: Kits For D8D Module In A 400 Mm Wide Rittal Vx25 Enclosure

    Cabinet construction 61 Kits for D8D module in a 400 mm wide Rittal VX25 enclosure...

  • Page 62: Stage 1: Installation Of Common Parts

    62 Cabinet construction Stage 1: Installation of common parts...

  • Page 63: Stage 2: D8D/D8T Module Installation Parts

    Cabinet construction 63 Stage 2: D8D/D8T module installation parts...

  • Page 64: Stage 3: Quick Connector Installation

    64 Cabinet construction Stage 3: Quick connector installation...

  • Page 65: Stage 4: D8D Dc Busbar Installation

    Cabinet construction 65 Stage 4: D8D DC busbar installation...

  • Page 66: Stage 5: D8D Busbars To Quick Connector

    66 Cabinet construction Stage 5: D8D busbars to quick connector...

  • Page 67: Stage 6: D8D Ac Busbar Installation

    Cabinet construction 67 Stage 6: D8D AC busbar installation...

  • Page 68: Stage 7: D8D Module Installation

    68 Cabinet construction Stage 7: D8D module installation...

  • Page 69: Stage 8: D8D Shroud Installation

    Cabinet construction 69 Stage 8: D8D shroud installation...

  • Page 71: Electrical Installation

    ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. Furthermore, if the recommendations given by ABB are not followed, the drive system may experience problems that the warranty does not cover.

  • Page 72: Electrical Safety Precautions

    72 Electrical installation Electrical safety precautions These electrical safety precautions are for all personnel who do work on the drive, motor cable or motor. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation or maintenance work.

  • Page 73: General Notes

    Electrical installation 73 General notes ￭ Static electricity WARNING! Use a grounding wristband when you handle printed circuit boards. Do not touch the boards unnecessarily. The boards contain components sensitive to electrostatic discharge. ￭ Optical components WARNING! Obey these instructions. If you ignore them, damage to the equipment can occur. •...

  • Page 74: Connecting The Input Power Cables

    74 Electrical installation Connecting the input power cables ￭ Connection diagrams The following connection diagrams show how connection and grounding of the DSU modules and their switch gear can be arranged. The switch gear and modules are typically grounded to the frame of the cabinet. If good enough electrical contact for grounding is not possible, a separate grounding wire is needed.

  • Page 75: Connection Procedure Of The Input Power Cables (D6D/D7D Supply Modules)

    Electrical installation 75 1) Protect the input cable with fuses if this is demanded due to limited short-circuit withstand capability of the supply unit and/or the input cable. For information on the current rating of the fuses, see the technical data. ￭...
  • Page 76 76 Electrical installation Note that the figure above is an example of a cable entry that has to be acquired by the customer.
  • Page 77 Electrical installation 77...

  • Page 78: Connection Procedure Of The Input Power Cables (D8D Supply Modules)

    78 Electrical installation ￭ Connection procedure of the input power cables (D8D supply modules) See the system integrator manuals for connecting the input power cables to the main input busbars/terminals of the cabinet. Note: The instructions below are based on one example cabinet construction. They are not applicable to all possible solutions but only clarify the principles.
  • Page 79 Electrical installation 79 8. Ground the module from the module front plate at top of the module. The grounding point (a) is marked on the module. Connect the front plate to the frame support bracket (b) with screws. The frame support bracket should have a galvanic connection to the PE busbar through the cabinet frame.

  • Page 80: Connecting Power Supply For The Control Unit

    80 Electrical installation Connecting power supply for the control unit The system integrator must connect a 24 V DC auxiliary power supply to the ZCU control unit. See the technical data and chapter Control units of the drive (page 153). ￭...

  • Page 81: Connecting Power Supply For The Module Fan

    Electrical installation 81 1. Disconnect the drive from the AC power line and make sure that it is safe to start the work. Obey the safety instructions in section Electrical safety precautions (page 72). 2. Route the cable. Obey the general routing guidelines in section Connecting the control cables (page 81).
  • Page 82 82 Electrical installation 3. Strip off the cable plastic sheath above the entry plate just enough to ensure proper connection of the bare shield and the EMI conductive cushions. 4. Tighten the two tightening screws so that the EMI conductive cushions press tightly round the bare shield.

  • Page 83: Routing The Control Cables Inside The Cabinet

    Electrical installation 83 4. Group the cables for each grommet as follows ensuring that each cable has a proper contact to the cushions on both sides. Cable diameter in mm Max. number of cables per grommet ≤ 13 ≤ 17 <...

  • Page 84: Connecting A Pc

    84 Electrical installation • Do not ground the outer shield of the cable here since it is grounded at the cable entry. • Keep any signal wire pairs twisted as close to the terminals as possible. Twisting the wire with its return wire reduces disturbances caused by inductive coupling. At the other end of the cable, leave the shields unconnected or ground them indirectly via a high-frequency capacitor with a few nanofarads, eg.
  • Page 85 Electrical installation 85 A PC (with eg, the Drive composer PC tool) can be connected as follows: 1. Connect an ACx-AP-x control panel to the unit either • by inserting the control panel into the panel holder or platform, or •...

  • Page 87: Installation Checklist Of The Drive

    Installation checklist of the drive 87 Installation checklist of the drive Contents of this chapter This chapter contains a checklist of the mechanical and electrical installation of the drive. Checklist Examine the mechanical and electrical installation of the drive before start-up. Go through the checklist together with another person.
  • Page 88 88 Installation checklist of the drive Make sure that … The cooling air flows freely in and out of the drive. Air recirculation inside the cabinet is not be possible (air baffle plates are on place, or there is another air guiding solution). If the drive is connected to a network other than a symmetrically grounded TN-S system: You have done all the required modifications (for example, you may need to disconnect the EMC filter or ground- to-phase varistor).

  • Page 89: Start-Up

    Start-up 89 Start-up Contents of this chapter This chapter contains start-up instructions of the diode supply unit. The underlined tasks are necessary only for certain cases. The symbols in brackets, for example [Q1], refer to the item designations used in the circuit diagrams. If a task is valid only for a certain option device or feature, the option code is given in brackets, for example, (option +F259).

  • Page 90: Start-Up Procedure

    90 Start-up WARNING! Before you activate the automatic fault reset or automatic restart functions of the drive control program, make sure that no dangerous situations can occur. These functions reset the drive automatically and continue operation after a fault or supply break.

  • Page 91: Switching The Supply Unit Off

    • Set the correct voltage range with parameter 195.01 Supply voltage. • Set parameter 120.30 External charge to Enable. For tuning the charging function, contact ABB. Switch the control panel to the remote mode (Loc/Rem key) to enable control of the supply unit with the operating switch [S21].

  • Page 93: Maintenance

    If you are not a qualified electrical professional, do not do installation or maintenance work. Maintenance intervals The table below shows the maintenance tasks which can be done by the end user. The complete maintenance schedule is available on the Internet (www.abb.com/drivesservices). For more information, consult your local ABB Service representative (www.abb.com/searchchannels).
  • Page 94 Replacement Maintenance and component replacement intervals are based on the assumption that the equipment is operated within the specified ratings and ambient conditions. ABB recommends annual drive inspections to ensure the highest reliability and optimum performance. Note: Long term operation near the specified maximum ratings or ambient conditions may require shorter maintenance intervals for certain components.

  • Page 95: Cabinet

    Maintenance 95 Cabinet ￭ Cleaning the interior of the cabinet WARNING! Obey the safety instructions given in ACS880 multidrive cabinets and modules safety instructions (3AUA0000102301 [English]). If you ignore the safety instructions, injury or death, or damage to the equipment can occur.

  • Page 96: Power Connections

    96 Maintenance Power connections ￭ Retightening the power connections WARNING! Obey the safety instructions given in ACS880 multidrive cabinets and modules safety instructions (3AUA0000102301 [English]). If you ignore the safety instructions, injury or death, or damage to the equipment can occur.

  • Page 97: Checking And Replacing The Ac Fuses

    Maintenance 97 Note: The illustration above shows a D8D (IEC) module, which has two fuses connected in parallel for each DC busbar. D8D modules for UL/CSA (with options +C129 and +C134) have a different type of fuse and only one fuse for each DC busbar. ￭...

  • Page 98: Checking And Replacing The Cvar Board Fuses

    4. Examine the AC fuses and replace if necessary. If you use the AC fuses that ABB recommends (see the ordering information), the supply units with the D6D and D7D modules have blade style fuses that are easy to replace.

  • Page 99: Replacing The Fan Of The Supply Module

    Maintenance 99 ￭ Replacing the fan of the supply module WARNING! Obey the safety instructions given in ACS880 multidrive cabinets and modules safety instructions (3AUA0000102301 [English]). If you ignore the safety instructions, injury or death, or damage to the equipment can occur.

  • Page 100: Replacing The Cabinet Cooling Fan

    100 Maintenance ￭ Replacing the cabinet cooling fan WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. 1. Stop the drive and do the steps in section Electrical safety precautions (page 72) before you start the work.

  • Page 101: Replacing The D6D And D7D Supply Module

    Maintenance 101 WARNING! Use extreme caution when maneuvering the supply module. It is heavy and has a high center of gravity. Ignoring the following instructions can cause physical injury, or damage to the equipment. WARNING! Use the required personal protective equipment. Wear protective gloves and long sleeves.
  • Page 102 102 Maintenance 13. Pull the module out. 14. Install the new module: • Push the module in until you can safely remove the lifting chain. Remove the lifting chain, then push the module in. • Install and tighten the module fastening screws. •...
  • Page 103 Maintenance 103...

  • Page 104: Lifting Device For The D6D And D7D Supply Modules

    104 Maintenance Lifting device for the D6D and D7D supply modules You can order a lifting device for the D6D and D7D supply modules from ABB. For the ordering information, see section X6X/X7X lifting device (page 118). You can install the lifting device to the Rittal VX25 enclosure.

  • Page 105: Replacing The D8D Supply Module

    Maintenance 105 ￭ Replacing the D8D supply module Module handling • Do not use the module extraction/installation ramp with plinth heights which exceeds the maximum allowed height. • Secure the module extraction/installation ramp carefully. • Push the module into the cabinet and pull it from the cabinet carefully preferably with help from another person.
  • Page 106 106 Maintenance 4. Disconnect the cable for the temperature protection circuit [X1] (if used) in the front of the module and the power cable of the module fan [X7]. 5. Use a module pull out ramp or other lifting device to remove the module from the cabinet. If a ramp is used, install it by placing the hooks of the ramp between the bottom plate and Rittal frame.
  • Page 107 Maintenance 107...

  • Page 108: Control Panel

    108 Maintenance Note: The quick connectors are located at the back of the D8D supply module. Control panel For detailed information on the control panel, see ACx-AP-x assistant control panels user’s manual (3AUA0000085685 [English]). ￭ Cleaning the control panel Use a soft damp cloth to clean the control panel. Avoid harsh cleaners which could scratch the display window.

  • Page 109: Replacing The Zcu-14 Control Unit Battery

    Maintenance 109 1. Stop the drive and do the steps in section Electrical safety precautions (page 72) before you start the work. 2. Make sure that the control unit is not powered. 3. Remove the fastening screw and pull the memory unit out. 4.

  • Page 110: Leds And Other Status Indicators

    110 Maintenance LEDs and other status indicators This section instructs how to interpret the status indications of the ACS880-304…+A003 diode supply module. The firmware manual delivered with the module contains information on warnings and faults that are reported by the application program and shown on the control panel on the cabinet door.

  • Page 111: Ordering Information

    Note: • This chapter only lists the installation accessories available from ABB. All other parts must be sourced from a third party (such as Rittal) by the system integrator. For a listing, refer to the kit-specific installation instructions available at https://sites-apps.abb.com/sites/lvacdrivesengineeringsupport/content.

  • Page 112: Kit Code Key

    112 Ordering information Kit code key The kit codes shown in this chapter break down as follows. The format of the kit code is x-w-s-yyy(-VX), for example, L-6-8-401 where: • x = cooling method • A = air-cooled (some of these kits are also used with liquid-cooled drives) •...

  • Page 113: Frame D6D And D7D

    Ordering information 113 • yyy = consecutive numbering • 001…099 = Kits related to cabinets, for example, adapter plates 001…019 Common AC- and DC-related kits 020…049 Cabinet mechanics kits 050…059 Swing frame kits • 100…199 = Kits related to AC connection, for example, busbars 100…129 Kits with connection to AC 130…149...
  • Page 114 114 Ordering information Ordering code Frame size Contents ACS880-304-0080A-5+A003+C188 ACS880-304-0170A-5+A003+C188 ACS880-304-0330A-5+A003+C188 ACS880-304-0490A-5+A003+C188 Note: The following components are always required to construct a working unit and must be ordered separately (amounts given here are for one diode supply module): • Cabinet fan. For more information, see Cooling fans (page 125) •...

  • Page 115: Control Panel

    Ordering information 115 ￭ Control panel The control panel is not included with the module but must be ordered separately. One control panel is required for the commissioning of an ACS880 drive system, even if the Drive composer PC tool is used. The control panel can be flush mounted on the cabinet door with the help of a door mounting kit.

  • Page 116: Control Electronics

    116 Ordering information ￭ Control electronics Cabling of the electronics outside the module must be done by the customer. The control electronics require a 24 V DC power supply which must be purchased and wired by the customer. The current consumption of the main components in the auxiliary circuit is shown in the technical data.

  • Page 117: Main Switch-Disconnector And Contactor Mechanics Kit

    Ordering information 117 Frame size Enclosure Ordering code Kit code Illustration 400 mm D6D, D7D 3AXD50000510832 A-4-67-301-VX Rittal VX25 Instruction code: 3AXD50000520282 Main switch-disconnector and contactor mechanics kit Mechanics kit is used for installing main switch-disconnector and contactor for the D7D module.

  • Page 118: X6X/X7X Lifting Device

    118 Ordering information Frame size Enclosure Ordering code Kit code Illustration 400 mm 3AXD50000510856 A-4-6-352-VX Rittal VX25 Instruction code: 3AXD50000516551 400 mm 3AXD50000510863 A-4-7-351-VX Rittal VX25 Instruction code: 3AXD50000521258 X6X/X7X lifting device The lifting device is used for lifting the D6D and D7D modules. See Replacing the D6D and D7D supply module (page 101).

  • Page 119: Ac-Side Components

    Ordering information 119 Frame size Enclosure Ordering code Kit code Illustration 400 mm D6D, D7D 3AXD50000439997 A-46-67-440-VX Rittal VX25 Instruction code: 3AXD50000439409 ￭ AC-side components Main switch-disconnector kits The main power line is equipped with a main switch-disconnector [Q1]. Main switch-disconnector Frame size Ordering code Type...

  • Page 120: Main Contactors

    120 Ordering information Module type Fuse ACS880- Ordering code Type Data 304-… = 400 V 0080A-3+A003 Bussmann 170M3814D 160 A, 690 V, size 1 58927635 0170A-3+A003 Bussmann 170M3817D 315 A, 690 V, size 1 68316049 0330A-3+A003 Bussmann 170M6809D 550 A, 690 V, size 3 10029911 0490A-3+A003 Bussmann 170M6812D...

  • Page 121: Varistor Kit Acs880 For Ul/Csa Installations

    Ordering information 121 Module type Main contactor (IEC/UL) ACS880- Ordering code Type Data 304-… = 500 V 225 A(I ) 1000 V(U 0080A-5+A003 AF146-30-22B-13 3AXD50000025712 100…250 V AC 225 A(I ) 1000 V(U 0170A-5+A003 AF146-30-22B-13 3AXD50000025712 100…250 V AC 700 A(I ) 1000 V(U 0330A-5+A003 AF460-30-22-70...

  • Page 122: Ac Busbars

    122 Ordering information AC busbars In D6D and D7D, AC busbars provide connection from the supply module input to the AC cabling. Frame size Enclosure Ordering code Kit code Illustration 400 mm D6D, D7D 3AXD50000510849 A-4-67-101-VX Rittal VX25 Instruction code: 3AXD50000520374 ￭...

  • Page 123: Ventilation Kits

    Ordering information 123 ￭ Ventilation kits Air inlet kits 400 mm cabinet Used with … Ordering code Kit code Illustration IP20 3AUA0000117002 A-4-X-021 Instruction code: 3AUA0000116879 IP42 3AUA0000117007 A-4-X-024 Instruction code: 3AUA0000116873 IP54 3AXD50000009184 A-4-X-027 Instruction code: 3AXD50000009989...

  • Page 124: Air Outlet Kits 400 Mm Cabinet

    124 Ordering information Air outlet kits 400 mm cabinet Used with … Ordering code Kit code Illustration IP20 (IEC) 3AUA0000125203 A-4-X-042 Instruction code: 3AXD50000001983 IP42 (IEC) 3AUA0000114968 A-4-X-040 Instruction code: 3AUA0000115292 IP54 (IEC) 3AXD50000009187 A-4-X-064 Instruction code: 3AXD50000010284 Note: Fan to be ordered separ- ately IP54 (UL) 3AXD50000010362...

  • Page 125: Cooling Fans

    Ordering information 125 Cooling fans The cabinet fan is needed for cooling of the cabinet components of the D6D and D7D modules. For the dimension drawings, see D6D/D7D cabinet cooling fan (page 186). IEC/UL Component Enclosure / Degree Ordering code of protection Name Data...

  • Page 126: Frame D8D

    126 Ordering information Frame D8D ￭ Diode supply modules Ordering code Frame size Contents = 400 V • Diode supply module (1) • Direct-on-line cooling fan (+C188) in the ACS880-304-0650A-3+A003+C188 module (2) ACS880-304-0980A-3+A003+C188 = 500 V ACS880-304-0650A-5+A003+C188 ACS880-304-0980A-5+A003+C188 Ordering code format Option codes [Module type] + code [+code] …...

  • Page 127: Control Panel

    Ordering information 127 ￭ Control panel The control panel is not included with the module but must be ordered separately. One control panel is required for the commissioning of an ACS880 drive system, even if the Drive composer PC tool is used. The control panel can be flush mounted on the cabinet door with the help of a door mounting kit.

  • Page 128: Control Electronics

    128 Ordering information ￭ Control electronics Cabling of the electronics outside the module must be done by the customer. The control electronics require a 24 V DC power supply which must be purchased and wired by the customer. The current consumption of the main components in the auxiliary circuit is shown in the technical data.

  • Page 129: Shrouds

    Ordering information 129 Frame size Enclosure Ordering code Kit code Illustration 400 mm 3AXD50000371877 A-4-8-303-VX Rittal VX25 Instruction code: 3AXD50000372799 Shrouds Shrouds are used for IP20 touch protection with the cabinet doors open. Frame size Enclosure Ordering code Kit code Illustration 400 mm 3AXD50000337484...

  • Page 130: Ramp

    130 Ordering information Ramp The ramp can be used when installing or removing the D8D module in the Rittal VX25 enclosure. Do not use the ramp with plinth heights over 100 mm (3.93 in). The ramp is designed for a plinth height of 100 mm (the standard plinth height of Rittal VX25 enclosures).

  • Page 131: Ac Fuses

    Ordering information 131 Main switch-disconnector Module type Ordering code ACS880-304… Type Data = 500 V 0650A-5+A003 OT1000E03 50 kA, 690 V, 1000 A 3AXD50000000894 0980A-5+A003 OT1250E03 50 kA, 690 V, 1250 A 3AXD50000000895 Main switch-disconnector Frame size Ordering code Type Data OT1200U03 50 kA, 1000 V, 1200 A...

  • Page 132: Varistor Kit Acs880 For Ul/Csa Installations

    132 Ordering information Module type Main contactor (IEC/UL) ACS880- Ordering code Type Data 304-… = 500 V 1050 A(I ) 1000 V(U 0650A-5+A003 AF750-30-22-70 64399772 100…250 V /50…60 Hz 1250 A(I ) 1000 V(U 0980A-5+A003 AF1250-30-22-70 68687284 100…250 V/50…60 Hz Definitions Conventional free-air thermal current Rated operational voltage...

  • Page 133: D8D Ac Busbars To Quick Connector

    Ordering information 133 Frame size Enclosure Ordering code Kit code Illustration 400 mm 3AXD50000371853 A-4-8-102-VX Rittal VX25 Instruction code: 3AXD50000417247 D8D AC busbars to quick connector The AC busbars to quick connector kit includes busbars for connecting the quick connector to the common AC Flat-PLS.

  • Page 134: Dc-Side Components

    134 Ordering information ￭ DC-side components DC bus installation parts (for Rittal VX25 enclosures) The brackets in this kit act as a mounting base for the busbar supports of the Rittal Flat-PLS DC bus and ensure its correct placement and alignment inside the cabinet line-up. The designs shown in this manual for Rittal VX25 enclosures use the Rittal Flat-PLS busbar system.

  • Page 135: Dc Connection Flanges

    Ordering information 135 DC connection flanges Each diode supply module requires DC connection flanges. Frame size Enclosure Ordering code Kit code Illustration 400 mm 3AXD50000002639 A-468-8-230 Rittal VX25 Instruction code: 3AXD50000002638 ￭ Ventilation kits Air inlet kits 400 mm cabinet Used with …...

  • Page 136: Air Outlet Kits 400 Mm Cabinet

    136 Ordering information Used with … Ordering code Kit code Illustration IP54 3AXD50000009184 A-4-X-027 Instruction code: 3AXD50000009989 Air outlet kits 400 mm cabinet Used with … Ordering code Kit code Illustration IP20 (IEC) 3AUA0000125203 A-4-X-042 Instruction code: 3AXD50000001983 IP42 (IEC) 3AUA0000114968 A-4-X-040 Instruction code: 3AUA0000115292...

  • Page 137: Miscellaneous

    Ordering information 137 Used with … Ordering code Kit code Illustration IP54 (UL) 3AXD50000010362 A-4-X-067 Instruction code: 3AXD50000010284 Note: Fan to be ordered separ- ately ￭ Miscellaneous Plug connectors The table lists plug connectors that are not included in the module kit but you must order them separately.

  • Page 139: Technical Data

    Technical data 139 Technical data Contents of this chapter This chapter contains the technical data for ACS880-304…+A003 diode supply modules. Ratings Light-overload No-overload use Heavy-duty use Module type Frame ACS880- size 304-… A (DC) A (AC) A (DC) A (DC) A (DC) (DC) (DC)

  • Page 140: Derating

    1 percentage point for every added 100 m (328 ft). For example, the derating factor for 1500 m (4921 ft) is 0.95. For altitudes above 2000 m (6562 ft), contact ABB. If surrounding air temperature is below +40 °C (+104 °F), the derating can be reduced by 1.5 percentage points for every 1 °C (1.8 °F) reduction in temperature.

  • Page 141: Fuses

    Technical data 141 4000 m 13123 ft 0.80 3500 m 11429 ft 0.85 3000 m 0.90 9842 ft 0.95 2500 m 8202 ft 1.00 2000 m 6562 ft 1500 m 4921 ft 1000 m 3300 ft +20 °C +25 °C +30 °C +35 °C +40 °C...

  • Page 142: Iec/Ul

    690 V Rating Type Example ACS880-304… = 400 V High speed fuse, Bussmann 0080A-3+A003 250 A, 600 V Contact ABB Contact ABB CLASS J DFJ-250 High speed fuse, Bussmann 0170A-3+A003 250 A, 600 V Contact ABB Contact ABB CLASS J...

  • Page 143: Internal Dc Fuses

    Technical data 143 Note: The recommended fuses are for branch circuit protection per NEC as required for the UL approval. Forced cooling is required for the AC fuses of the diode supply modules to keep the fuse temperature under 100 °C (212 °F). Monitoring of cooling fan status or fuse temperature is also recommended.

  • Page 144: Free Space Requirements

    144 Technical data Free space requirements The following table lists the free space requirements for the module inside the cabinet. For the free space requirements of the cabinet, see Drive modules cabinet design and construction instructions (3AUA0000107668 [English]). Module type Above Front Left...

  • Page 145: Losses, Cooling Data And Noise

    0650A-5+A003 0980A-5+A003 Definitions Heat dissipation. Total losses of the DSU unit at nominal power. loss The loss values are preliminary estimates. For more detailed information, contact ABB. Noise Noise with direct-on-line fans running at nominal speed Inductance per phase (choke)

  • Page 146: Auxiliary Current Consumption

    146 Technical data Auxiliary current consumption start Device 24 V DC Control unit ZCU-14 with options 2.05 ±10% 0.46 (50 Hz) / 0.92 (50 Hz) / D6D module fan (DOL +C188) 230 V AC 50 / 60 G2E140-PE77-XX 0.62 (60 Hz) 1.24 (60 Hz) 0.68 (50 Hz) / 1.36 (50 Hz) /...

  • Page 147: Cable Lugs

    Technical data 147 Size Max. torque Note 9 N·m (6.6 lbf·ft) Strength class 8.8 18 N·m (13.3 lbf·ft) Strength class 8.8 31 N·m (23 lbf·ft) Strength class 8.8 ￭ Cable lugs Size Max. torque Note 15 N·m (11 lbf·ft) Strength class 8.8 32 N·m (23.5 lbf·ft) Strength class 8.8 50 N·m (37 lbf·ft)

  • Page 148: Typical Power Cable Sizes

    148 Technical data Typical power cable sizes The tables below give current carrying capacity (I ) for aluminum and copper PVC/XLPE Lmax insulated cables. A correction factor K = 0.70 is used. Time const is the temperature time constant of the cable. The cable sizing is based on max.
  • Page 149 Technical data 149 Copper cable PVC insulation XLPE insulation Conductor temperature 70 °C Conductor temperature 90 °C Size ⌀ [mm] Time const. [s] Time const. [s] Lmax Lmax 3 × 1.5 + 1.5 3 × 2.5 + 2.5 (3 × 4 + 4) 3 ×...

  • Page 150: Electrical Power Network Specification

    150 Technical data Electrical power network specification Supply voltage (U 400 V AC units: 380/400/415 V AC 3-phase ± 10%. This is indicated in the type designation label as typical input voltage (3~400 V AC). 500 V AC units: 380/400/440/460/480/500 V AC 3-phase ± 10%. This is indicated in the type designation label as typical input voltage (3~500 V AC).

  • Page 151: Ambient Conditions

    Tests -Test Fc: Vibration (sinusoidal) 10 … 57 Hz, max. 0.075 mm amplitude 57 … 150 Hz 1 g Tested in ABB multidrive cabinet (ACS880-x07) ac- cording to: Max. 1 mm (0.04 in) (5 … 13.2 Hz), max. 0.7 g (13.2 …...

  • Page 152: Materials

    ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized...

  • Page 153: Control Units Of The Drive

    Control units of the drive 153 Control units of the drive Contents of this chapter This chapter • describes the connections of the control unit • contains the specifications of the inputs and outputs of the control unit. General A ZCU-14 control unit controls the supply unit. The ZCU-14 control unit consists of a ZCON-14 control board contained in a plastic housing.

  • Page 154: Zcu-14 Layout

    154 Control units of the drive ZCU-14 layout Description XPOW External power input Analog inputs XRO1 Analog outputs XD2D Drive-to-drive link XRO2 XRO1 Relay output RO1 XRO2 Relay output RO2 XRO3 Relay output RO3 XRO3 XD24 Digital input interlock (DIIL) and +24 V output XDIO Digital input/outputs XPOW...

  • Page 155: Zcu-14 Default I/O Connection Diagram

    Control units of the drive 155 ZCU-14 default I/O connection diagram The diagram shows the control connections of the supply unit, and the default meaning or use of the signals in the supply unit control program. The wire size accepted by all screw terminals (for both stranded and solid wire) is 0.5 …...
  • Page 156 156 Control units of the drive Terminal Description XD2D Drive-to-drive link SHIELD BGND Not in use by default XSTO Safe torque off Factory connection. Both circuits must be closed for the unit to start (IN1 and IN2 must be connected to OUT). SGND Digital inputs Reset...

  • Page 157: External Power Supply For The Control Unit (Xpow)

    Control units of the drive 157 8) Determines whether DICOM is separated from DIOGND (ie, common reference for digital inputs floats). DICOM connected to DIOGND DICOM and DIOGND separate External power supply for the control unit (XPOW) The control unit is powered from a 24 V DC, 2 A supply through terminal block XPOW. Using an external supply is recommended if •...

  • Page 158: Connector Data

    158 Control units of the drive Connector data Power supply (XPOW) Connector pitch 5 mm, wire size 2.5 mm 24 V (±10%) DC, 2 A External power input. Relay outputs RO1…RO3 Connector pitch 5 mm, wire size 2.5 mm (XRO1…XRO3) 250 V AC / 30 V DC, 2 A Protected by varistors +24 V output (XD24:2 and XD24:4)
  • Page 159 Control units of the drive 159 Analog outputs AO1 and AO2 (XAO) Connector pitch 5 mm, wire size 2.5 mm 0…20 mA, R < 500 ohm load Frequency range: 0…300 Hz Resolution: 11 bit + sign bit Inaccuracy: 2% of full scale range XD2D connector Connector pitch 5 mm, wire size 2.5 mm Physical layer: RS-485...

  • Page 160: Zcu-1X Ground Isolation Diagram

    160 Control units of the drive ￭ ZCU-1x ground isolation diagram XPOW +24VI +VREF -VREF AGND AI1+ Common mode voltage between AI1- channels ±30 V AI2+ AI2- AGND AGND XD2D BGND XRO1, XRO2, XRO3 XD24 DIIL +24VD DICOM +24VD DIOGND XDIO DIO1 DIO2...

  • Page 161: Dimension Drawings

    Dimension drawings 161 Dimension drawings Contents of this chapter This chapter shows dimensions of the ACS880-304…+A003 diode supply modules and accessories.

  • Page 162: Diode Supply Module (Frame D6D)

    162 Dimension drawings Diode supply module (frame D6D)

  • Page 163: Diode Supply Module (Frame D7D)

    Dimension drawings 163 Diode supply module (frame D7D)

  • Page 164: Diode Supply Module (Frame D8D)

    164 Dimension drawings Diode supply module (frame D8D)
  • Page 165 Dimension drawings 165...

  • Page 166: Quick Connector

    166 Dimension drawings Quick connector Dimensions in mm 1 mm = 0.0394 in...

  • Page 167: Main Switch-Disconnectors

    261,5 26,5 33,5 33,5 33,5 33,5 148,5 148,5 148,5 148,5 138,5 53,5 53,5 53,5 53,5 11,5 11,5 11,5 11,5 70,5 124,5 178,5 232,5 www.abb.com 89,5 143,5 197,5 251,5 106,5 160,5 214,5 268,5 Dimensions in mm 1 mm = 0.0394 in...

  • Page 168: Os400J03

    168 Dimension drawings ￭ OS400J03 Dimensions in mm 1 mm = 0.0394 in...

  • Page 169: Os630D12 And Os600J12

    Dimension drawings 169 ￭ OS630D12 and OS600J12 www.abb.com...

  • Page 170: Ot1000E03, Ot1250E03 And Ot1200U03

    326 Dimension drawings 170 Dimension drawings  ￭ OT1000E03, OT1250E03 and OT1200U03 www.abb.com Dimensions in mm 1 mm = 0.0394 in OT 1000/ 1250/ 1600E_ OT 800/ 1200U_ 03W4 04W4 03W8 04W8 174,50 254,50 334,50 414,50 254,50 334,50 414,50 414,50 454,50 594,50...

  • Page 171: Main Switch-Disconnector Handles

    Dimension drawings 171 ￭ Main switch-disconnector handles OHB65J6, OHB145J12 Handle type L (mm) B (mm) Notes OHB65J6 6 × 6 Used with OS250D03 Used withOS630D12 and OHB145J12 12 × 12 OS600J12 OHB274J12 Handle type L (mm) B (mm) Notes Used with OT1000E03, OHB274J12 12 ×...

  • Page 172: Auxiliary Contact Oa1G10

    172 Dimension drawings ￭ Auxiliary contact OA1G10 2×0.75…2.5 mm (2×18…14 AWG) 0.8 N·m (7 lbf·in) Pozidriv M3.5 Form 2 Main contactors ￭ AF146-30-22B-13...

  • Page 173: Af460-30-22-70

    Dimension drawings 173 ￭ AF460-30-22-70 For drilling patterns, see www.abb.com.

  • Page 174: Af750-30-22-70

    332 Dimension drawings  174 Dimension drawings AF580-30-22-70 and AF750-30-22-70 (IEC, UL, CSA) ￭ AF750-30-22-70 www.abb.com...

  • Page 175: Af1250-30-22-70

    Dimension drawings 175 ￭ AF1250-30-22-70 48.5 72 2.83" M6 1/4-20 UNC AF1250 www.abb.com Dimensions in mm...

  • Page 176: Ac Fuses

    176 Dimension drawings 1 mm = 0.0394 in AC fuses ￭ 170M3814D, 170M3817D, 170M6809D, 170M6812D Size Size 68 + 2.5 150 + 2.5 1 mm = 0.0394 in / 1 in = 25.4 mm 1 mm = 0.0394 in...

  • Page 177: 170M6415 And 170M6419

    Dimension drawings 177 ￭ 170M6415 and 170M6419 www.cooperindustries.com Size ⌀30 ⌀30 Dimensions in mm 1 mm = 0.0394 in...
  • Page 178 178 Dimension drawings ￭ DFJ-250 7.13" (± 0.03) 5.25" 3.38" .41" 225A to 1.63" 2.11" 400A .58" 1.88" .25" www.cooperindustries.com ￭ DFJ-500 8.0" (± 0.03) 6.0" 3.75" .53" 450A to 2" 2.5" 600A .38" 2.13" .74" www.cooperindustries.com...
  • Page 179 Dimension drawings 179 ￭ KTU-700 8.63" 0.09) 6.75" 601A .38" 2" 2.5" 800A 5.75" www.cooperindustries.com...

  • Page 180: Urd 33 Tt F 1100 And 6,9 Urd 73 Tt F 1600

    180 Dimension drawings ￭ 6,9 URD 33 TT F 1100 and 6,9 URD 73 TT F 1600 6,9 URD 33 TT F 1100, 6,9 URD 73 TT F 1600 74.5 mm 74.5 mm 2-15/16 in 2-15/16 in 79.5 mm 79.5 mm 3-1/8 in 3-1/8 in 114 mm...

  • Page 181: Zcu-14 Control Unit

    Dimension drawings 181 ZCU-14 control unit Dimensions in mm 1 mm = 0.0394 in...

  • Page 182: Support Plate For Zcu-14

    182 Dimension drawings Support plate for ZCU-14 Dimensions in mm 1 mm = 0.0394 in...

  • Page 183: Acs-Ap-X Control Panel With Door Mounting Kit

    ACX-AP-x_dimensions control panel with door mount kit.pdf Dimension drawings 155 Dimension drawings 183 ACX-AP-x control panel with door mounting kit ACS-AP-x control panel with door mounting kit 81.0 [3.19] 86.5 [3.41] 123.1 [4.85] 125.0 [4.92] Cutting in the cabinet door: 109 × 223 mm (4.29 × 8.78 in) Plate thickness: 1.5 …...

  • Page 184: Ramp

    184 Dimension drawings Ramp...
  • Page 185 Dimension drawings 185...

  • Page 186: D6D/D7D Cabinet Cooling Fan

    186 Dimension drawings D6D/D7D cabinet cooling fan flow Dimensions in mm 1 mm = 0.0394 in...

  • Page 187: Cvar Board

    Dimension drawings 187 CVAR board 28.3 Dimensions in mm 1 mm = 0.0394 in...

  • Page 188: 13. Example Circuit Diagrams

    188 Example circuit diagrams 13. Example circuit diagrams Contents of this chapter This chapter contains example circuit diagrams of a diode supply unit. Note: These diagrams do not necessarily match the installation-specific circuit diagrams of a tailor-made cabinet-installed unit. The purpose of these diagrams is to help in: •...

  • Page 189: Frame D6D - Auxiliary Voltage Distribution (Sheet 020)

    Example circuit diagrams 189 Frames D6D and D7D – Main supply, auxiliary voltage transformer, DSU module (sheet 001) Ekström Roger...
  • Page 190 190 Example circuit diagrams Frame D6D – Auxiliary voltage distribution (sheet 020) Ekström roger...
  • Page 191 Example circuit diagrams 191 Frames D7D – Auxiliary voltage distribution (sheet 020) Ekström Roger...
  • Page 192 192 Example circuit diagrams Frames D6D and D7D – ZCU-14 control unit, control panel (sheet 050) Ekström Roger...
  • Page 193 Example circuit diagrams 193 Frame D8D – Main supply, auxiliary voltage transformer, DSU module (sheet 001) Ekström Roger...
  • Page 194 194 Example circuit diagrams Frame D8D – Auxiliary voltage distribution (sheet 020) Ekström Roger...
  • Page 195 Example circuit diagrams 195 Frame D8D – ZCU-14 control unit, control panel (sheet 050) Ekström Roger...
  • Page 196 196 Example circuit diagrams Frame D8D – Emergency stop safety circuit (sheet 060) Ekström Roger...
  • Page 197 Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.
  • Page 198 3AUA0000102452G © 2020 ABB. All rights reserved. Specifications subject to change without notice.

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