ABB ACS880-304 +A003 Series Manuals

ABB ACS880-304 +A003 Series Manuals

Manuals and User Guides for ABB ACS880-304 +A003 Series. We have 1 ABB ACS880-304 +A003 Series manual available for free PDF download: Hardware Manual

ABB ACS880-304 +A003 Series Hardware Manual

ABB ACS880-304 +A003 Series Hardware Manual (198 pages)

Diode supply modules

Brand: ABB | Category: Control Unit | Size: 51.06 MB

Table of Contents

Table of Contents
5
1 Introduction to the Manual

13
- Contents of this Chapter
  13
- Applicability
  13
- Safety Instructions
  13
- Target Audience
  13
- Categorization by Frame Size and Option Code
  14
- Use of Component Designations
  14
- Terms and Abbreviations
  14
- Related Documents
  14
2 Operation Principle and Hardware Description

17
- Contents of this Chapter
  17
- Operation Principle
  17
- Overview Diagrams
  19
  - Overview Diagram of the Drive System
    19
  - Overview Diagram of the Supply Unit
    20
    
    Diode Supply Unit with Frame D6D or D7D Module
    20
    
    Diode Supply Unit with Frame D8D Module
    21
- Hardware of the Supply Modules
  21
  - Layout Drawings of the Supply Modules
    22
    
    D6D Supply Module
    22
    
    D7D Supply Module
    23
    
    D8D Supply Module
    24
- Overview of Control Connections of ZCU-14 Control Unit
  25
- Supply Unit Control Devices
  26
  - Auxiliary Voltage Switch
    26
  - Operating Switch
    26
  - Emergency Stop and Emergency Stop Reset Buttons
    27
  - ACX-AP-X Control Panel
    27
  - PC Connection
    27
  - Fieldbus Control
    27
- Type Designation Label
  28
- Type Designation Key
  29
3 Moving and Unpacking the Module

31
- Contents of this Chapter
  31
- Moving and Lifting the Transport Package
  31
- Unpacking
  31
- Lifting the Modules
  32
- Moving the Modules
  32
4 Cabinet Construction

33
5 Electrical Installation

71
6 Installation Checklist of the Drive

87
- Contents of this Chapter
  87
- Checklist
  87
7 Start-Up

89
8 Maintenance

93
- Contents of this Chapter
  93
- Maintenance Intervals
  93
- Cabinet
  95
  - Cleaning the Interior of the Cabinet
    95
  - Cleaning the Door Air Inlets (IP22 and IP42)
    95
- Power Connections
  96
  - Retightening the Power Connections
    96
- Fuses
  96
- Fan
  98
  - Replacing the Fan of the Supply Module
    99
  - Replacing the Cabinet Cooling Fan
    100
- Supply Module
  100
- Replacing the D6D and D7D Supply Module
  101
- Lifting Device for the D6D and D7D Supply Modules
  104
- Replacing the D8D Supply Module
  105
  - Module Handling
    105
  - Replacing the D8D Supply Module in the Rittal VX25 Enclosure
    105
- Control Panel
  108
  - Cleaning the Control Panel
    108
  - Replacing the Control Panel Battery
    108
- Control Unit
  108
  - Replacing the Memory Unit
    108
  - Replacing the ZCU-14 Control Unit Battery
    109
- Leds and Other Status Indicators
  110
9 Ordering Information

111
- Contents of this Chapter
  111
- Kit Code Key
  112
- Frame D6D and D7D
  113
  - Diode Supply Modules
    113
  - Control Panel
    115
  - Control Electronics
    116
    
    ZCU Kit
    116
  - Mechanical Installation Accessories and Tools
    116
    
    Module Installation Parts
    116
    
    Main Switch-Disconnector and Contactor Mechanics Kit
    117
    
    Shrouds
    117
    
    X6X/X7X Lifting Device
    118
  - AC-Side Components
    119
    
    Main Switch-Disconnector Kits
    119
    
    AC Fuses
    119
    
    Main Contactors
    120
    
    Varistor Kit ACS880 for UL/CSA Installations
    121
    
    AC Busbars
    122
  - DC-Side Components
    122
    
    DC Bus Installation Parts (for Rittal VX25 Enclosures)
    122
  - Ventilation Kits
    123
    
    Air Inlet Kits 400 MM Cabinet
    123
    
    Air Outlet Kits 400 MM Cabinet
    124
    
    Cooling Fans
    125
  - Miscellaneous
    125
    
    Plug Connectors
    125
- Frame D8D
  126
  - Diode Supply Modules
    126
  - Control Panel
    127
  - Control Electronics
    128
    
    ZCU Kit
    128
  - Mechanical Installation Accessories and Tools
    128
    
    Module Installation Parts
    128
    
    Shrouds
    129
    
    Ramp
    130
  - AC-Side Components
    130
    
    Bracket for Flat-PLS Busbar Holder (Common AC)
    130
    
    Main Switch-Disconnector Kits
    130
    
    AC Fuses
    131
    
    Main Contactors
    131
    
    Varistor Kit ACS880 for UL/CSA Installations
    132
    
    AC Busbars
    132
    
    D8D AC Busbars to Quick Connector
    133
    
    Quick Connector
    133
  - DC-Side Components
    134
    
    DC Bus Installation Parts (for Rittal VX25 Enclosures)
    134
    
    DC Busbars
    134
    
    DC Connection Flanges
    135
  - Ventilation Kits
    135
    
    Air Inlet Kits 400 MM Cabinet
    135
    
    Air Outlet Kits 400 MM Cabinet
    136
  - Miscellaneous
    137
    
    Plug Connectors
    137
10 Technical Data

139
- Contents of this Chapter
  139
- Ratings
  139
  - Derating
    140
    
    Surrounding Air Temperature Derating
    140
    
    Altitude Derating
    140
- Fuses
  141
  - AC Fuses
    141
    
    Iec
    141
    
    Iec/Ul
    142
    
    Ul
    142
  - Internal DC Fuses
    143
  - Fuses on CVAR Board
    143
- Dimensions and Weights
  143
- Free Space Requirements
  144
- Allowable Mounting Orientations
  144
- Losses, Cooling Data and Noise
  145
- Auxiliary Current Consumption
  146
- Tightening Torques
  146
  - Electrical Connections
    146
  - Mechanical Connections
    146
  - Insulation Supports
    146
  - Cable Lugs
    147
- Typical Power Cable Sizes
  148
- Electrical Power Network Specification
  150
- DC Connection Data
  150
- Efficiency
  150
- Control Unit Connection Data
  150
- Protection Classes
  150
- Ambient Conditions
  151
- Materials
  152
- Standards
  152
- Markings
  152
- Disclaimers
  152
  - Generic Disclaimer
    152
  - Cybersecurity Disclaimer
    152
11 Control Units of the Drive

153
- Contents of this Chapter
  153
- General
  153
- ZCU-14 Layout
  154
- ZCU-14 Default I/O Connection Diagram
  155
- External Power Supply for the Control Unit (XPOW)
  157
- Safe Torque off (XSTO)
  157
- FSO-XX Safety Functions Module Connection (X12)
  157
- Connector Data
  158
  - ZCU-1X Ground Isolation Diagram
    160
12 Dimension Drawings

161
- Contents of this Chapter
  161
- Diode Supply Module (Frame D6D)
  162
- Diode Supply Module (Frame D7D)
  163
- Diode Supply Module (Frame D8D)
  164
- Quick Connector
  166
- Main Switch-Disconnectors
  167
  - Os250D03
    167
  - Os400J03
    168
  - OS630D12 and OS600J12
    169
  - OT1000E03, OT1250E03 and OT1200U03
    170
  - Main Switch-Disconnector Handles
    171
    
    Ohb65J6, Ohb145J12
    171
    
    Ohb274J12
    171
  - Auxiliary Contact OA1G10
    172
- Main Contactors
  172
  - Af146-30-22B-13
    172
  - Af460-30-22-70
    173
  - Af750-30-22-70
    174
  - Af1250-30-22-70
    175
- AC Fuses
  176
- ZCU-14 Control Unit
  181
- Support Plate for ZCU-14
  182
- ACS-AP-X Control Panel with Door Mounting Kit
  183
- Ramp
  184
- D6D/D7D Cabinet Cooling Fan
  186
- CVAR Board
  187
13 Example Circuit Diagrams

188

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