Sealey PS982.V2 Manual

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to Wear Eye
Instructions Protection
1. SAFETY
WARNING! Ensure all Health and Safety, local authority, and general workshop practice regulations are strictly adhered to when using tools.
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DO NOT use tools if damaged or worn.
8
Maintain the tools in good and clean condition for best and safest performance.
9
Ensure all threads are clean and well lubricated.
9
Always check that puller is correctly assembled and is square with the workpiece.
9
If vehicle is raised, ensure it is adequately supported with axle stands, ramps, etc. as appropriate.
9
Wear suitable clothing to avoid snagging. Do not wear jewellery. Tie back long hair.
9
Wear approved eye protection. A full range of personal safety equipment is available from your Sealey dealer.
9
Where possible shield workpiece with canvas or similar to provide protection against failed parts.
9
DO NOT heat puller jaws when heating a gear or bearing as this will affect the temper and, therefore, the strength of the material.
8
DO NOT use any tool or lever to turn the ram tommy bar, use hand effort only.
8
DO NOT hit workpiece, or ram, with a hammer if workpiece has not moved with maximum puller force applied. Use a larger capacity puller.
8
Account for all tools and parts being used and do not leave them in or on the vehicle.
9
IMPORTANT: Always refer to the vehicle manufacturer's service instructions, or proprietary manual, to establish the correct procedure
and data. These instructions for use are provided as a guide only.
2. INTRODUCTION
PS982 consists of a set of gear pullers and a forged steel bearing separator, all operated by a 10 tonne hydraulic ram. The ram is also compatible
with sets PS981 and PS983.
3. CONTENTS
Item Part No.
1 PS982/8004
2 PS982/8006
3 PS982/8008
4 PS982/9016
5 PS982/9017
6 PS982/8011
7 PS982/8014
8 PS982/8015
9 PS982/8013
10 PS990
11 PS982/9013
12 PS982/8012
13 PS982.V2-B
14 PS982/9014
PS982/OIL
PS982/8002
© Jack Sealey Limited
HYDRAULIC PULLER SET
MODEL NO:
Description
Leg, 100mm x 3
Leg, 150mm x 3
Leg, 200mm x 3
Rod, Main x 2
Rod, Extension x 2
Ring, Ram Adaptor
Rod, Ram Extension, 50mm
Rod, Ram Extension, 100mm
Centre Adaptor, 1¼"
Ram, Hydraulic, 10 tonne
Head, Triple
Head, Twin
Bearing Separator, 75-105mm
Beam
15gm of oil for a single refill
(not supplied)
Repair Kit for PS990 Ram
(not supplied)
Original Language Version
PS982.V2
PS982.V2 Issue: 5 (W) 12/11/18