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Sealey PPF100S Quick Start Manual

Sealey PPF100S Quick Start Manual

100tonne floor type premier air/hydraulic press

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Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to
Wear a face
instructions
shield
1. SAFETY
Familiarise yourself with the applications, limitations and hazards of the press.
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Maintain the press in good condition (use an authorised service agent).
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Replace or repair damaged parts. Use recommended parts only. Unauthorised parts may be
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dangerous and will invalidate the warranty.
Keep the press clean for best and safest performance.
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Locate the press in a suitable work area, on a surface that is stable, level, dry, not slippery,
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and capable of sustaining the load.
Keep area clean and tidy and free from unrelated materials, and ensure there is adequate lighting.
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WARNING! Always wear approved eye or face protection when operating the press.
Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery, and contain long hair.
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Keep hands and body clear of the work table when operating the press.
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Maintain correct balance and footing. DO NOT over reach. Ensure the floor is not slippery and wear non-slip shoes.
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Keep children and unauthorised persons away from the working area.
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DO NOT use the press for a task it is not designed to perform.
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DO NOT adjust or tamper with the safety valve, or make any modifications to the press.
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DO NOT exceed the rated capacity of the press. Avoid applying excessive force, use the pressure gauge to determine the applied load.
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DO NOT apply off-centre loads. Ensure that workpiece is centrally loaded and correctly secured before operating the press.
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DO NOT allow the workpiece or the arbor plates to fall from the press work bench.
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DO NOT get the press wet or use in damp or wet locations or areas where there is condensation.
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DO NOT operate the press when you are tired or under the influence of alcohol, drugs or intoxicating medication.
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DO NOT climb upon the press.
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DO NOT use if bent, broken, cracked, leaking or otherwise damaged, or if press has been subjected to a shock load.
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DO NOT operate the press if any parts are missing as this may cause failure and/or possible personal injury.
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DO NOT use the press to compress a spring or any other item that could disengage and cause a potential hazard.
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DO NOT stand directly in front of loaded press and never leave loaded press unattended.
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DO NOT allow untrained persons to operate the press.
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DANGER! This model is purpose designed to withstand greater loads than the hydraulic unit can develop. For safety reasons, always
ensure the workpiece and press tools are secured on the table and will not flex or suddenly give way, causing danger to operator or
the workpiece.
WARNING! DO NOT use brake fluid, or any fluid other than a good quality jack oil, such as SEALEY HYDRAULIC JACK OIL, as
this may cause serious damage to the press and will invalidate the warranty.
When not in use, release pressure from the pump and clean the press. Stand or store the arbors in a safe, childproof location.
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2. INTRODUCTION
Heavy-duty steel frame construction with integral air motor powering hydraulic pump unit. Adjustable work area with removable tray. Sliding
hydraulic ram assembly giving 360mm of lateral travel for off-centre pressing applications. Frame head fitted with ram pressure gauge. Winch
assisted press table adjustment. Storage for press pins included in frame (pins not included). Supplied with flat pressing plate/V-blocks. This
item is heavy. Extra assistance must be provided at the delivery point to help its safe delivery.
3. SPECIFICATION
Model No: ...............................................................PPF100S
Capacity: ................................................................. 100tonne
Lateral Ram Travel: .................................................... 360mm
Maximum Height - Ram to Table: ............................... 885mm
Minimum Height - Ram to Table: ................................ 185mm
Overall Height: ......................................................... 1938mm
Ram Diameter: ........................................................ Ø179mm
Ram Stroke: ............................................................... 300mm
Screw Extension: .............................................................. n/a
Table Aperture: ........................................................... 324mm
© Jack Sealey Limited
100TONNE FLOOR TYPE PREMIER AIR/
HYDRAULIC PRESS
MODEL NO:
Wear protective
Wear safety
gloves
footwear
Original Language Version
PPF100S
Wear protective
Warning
clothing
crushing
of hands
Overall Width: .......................................................... 1255mm
Working Table Width: ................................................. 710mm
Working Table Depth: ................................................. 364mm
Total Ram Travel: ....................................................... 300mm
Type: ..............................................................................Floor
Air Consumption:......................................................... 6.5cfm
No reaching
Piston rod
in
should face the
workpiece
Place V block
correctly
PPF100S Issue 3 (3) 06/07/22

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Summary of Contents for Sealey PPF100S

  • Page 1 WARNING! DO NOT use brake fluid, or any fluid other than a good quality jack oil, such as SEALEY HYDRAULIC JACK OIL, as ‰...
  • Page 2 Fit 16 & 17 onto part 1. 5.2.2. NOTE: pull out transit pin a. 5.2.3. Press button on handle part 8 and part 16. After inserting make sure button pops up. fig.2 fig.1 Original Language Version PPF100S Issue 3 (3) 06/07/22 © Jack Sealey Limited...
  • Page 3 Loosen grub screw to release saddle and fit press pin, tighten grub screw. 6.4. V BLOCKS fig.7 6.4.1. Always use V blocks in pairs with pins protruding downwards, part 7.1. fig.7 Original Language Version PPF100S Issue 3 (3) 06/07/22 © Jack Sealey Limited...
  • Page 4 /repair agents in most parts of the UK. Before returning your product please call our technical helpline on 01284 757505 for advice and trouble shooting guidance. If the product is under guarantee please contact your Sealey stockist. ENVIRONMENT PROTECTION Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment.