Kioti DK Series Owner's Manual
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Kioti DK Series Owner's Manual

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FOREWORD
Congratulations on your purchase of a versatile KIOTI DK-Series Tractor. This tractor has been designed and
manufactured with the finest materials and under rigid quality control standards set forth by the DAEDONG engi-
neering department. Reading and understanding this manual is the first step toward many years of safe, depend-
able and reliable service. This manual covers models DK 651/751/801 and 901 tractors; and it provides important
information about tractor safety, operation and maintenance.
It is the policy of DAEDONG to provide a detailed owner's manual with every tractor. Please read, understand and
follow the instructions in this manual before operating your new tractor. After reading and understanding this
manual, please contact your KIOTI dealer if you have additional questions.

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David Peterson
February 23, 2025

how to replace battery on a Kioti DK5320? It appears the air cleaner assembly needs to bemoved and multiple bolts around the battery which also contains the hood lock. **** I missing something easy?

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Summary of Contents for Kioti DK Series

  • Page 1 FOREWORD Congratulations on your purchase of a versatile KIOTI DK-Series Tractor. This tractor has been designed and manufactured with the finest materials and under rigid quality control standards set forth by the DAEDONG engi- neering department. Reading and understanding this manual is the first step toward many years of safe, depend- able and reliable service.
  • Page 2 SAFETY ALERT SYMBOL The industry standard “SAFETY ALERT SYMBOL” is used throughout this manual to call your attention to items or operations that could be dangerous to you or bystanders. Wherever this symbol appears, important information will be provided for your safety. Please read, understand and heed these instructions. Throughout this manual, the safety alert symbol will be followed by the words DANGER, WARNING, CAUTION or IMPORTANT.
  • Page 3 ABBREVIATIONS LIST ABBREVIATION DEFINITION Four-Wheel Drive American Petroleum Institute ASAE American Society of Agricultural Engineers Society of Automotive Engineers International Organization for Standardization Power Take Off ROPS Roll-Over Protective Structure Revolution Per Minute Slow Moving Vehicle...
  • Page 4 UNIVERSAL SYMBOLS As a guide to the operation of your tractor, various universal symbols have been utilized on the instruments and controls. The symbols are shown below with an indication of their meaning. Headlight-Low Beam Safety Alert Symbol Power Take-Off Clutch Control-Off Position T/M Oil Filter Headlight-High Beam...
  • Page 5 PRE-DELIVERY SERVICE CHECK AND ADJUST AS REQUIRED PRE-OPERATIONAL SERVICE 21.Seat mounting and adjust- 11. Upper link, draw-bar and pin ment ........CHECKS in position ......22. All electrical cables, termi- 12. Wheel-to-rim clamp bolts 1. Tire pressure and condition ..nals and wires .....
  • Page 6 RECORD MODEL AND SERIAL OPERATIONAL SERVICE CHECKS • Draft control for tension NUMBERS: and compression loads ... All operational checks are to be • Auxiliary equipmen control Tractor Model No. performed with the tractor at nor- and remote control valves Serial Tractor mal operating temperature.
  • Page 7 CONTENTS 1. SAFETY PRECAUTIONS ............ 2. SERVICING THE TRACTOR ..........3. SPECIFICATIONS ..............4. DESCRIPTION OF OPERATING SYSTEM ....... 5. OPERATING ................. 6. MAINTENANCE ..............7. LONG-TERM STORAGE ............. 8. TROUBLESHOOTING ............9. INDEX ..................
  • Page 9 BEFORE OPERATING THE TRACTOR OPERATING THE TRACTOR DRIVING THE TRACTOR PARKING THE TRACTOR OPERATING THE P.T.O SAFETY PRECAUTIONS USING 3-POINT HITCH SERVICING THE TRACTOR TRACTOR SAFETY LABELS...
  • Page 10 1-2 DK651/751/801/901 BEFORE OPERATING THE TRACTOR A careful operator is the best operator. Most accidents can be avoided by observ- ing certain precautions. To help prevent accidents,use these safety precautions and pay attention to the job at hand. If you can prevent an accident in advance, your time will have been well spent.
  • Page 11 13. Do not start your tractor by shorting across the starter. 18.No alterations should be made to your KIOTI tractor without first consulting your KIOTI dealer.
  • Page 12 1-4 DK651/751/801/901 20. For your safety ROPS with a seat belt is recommended for most applications. NOTE Always use seat belt when the tractor is equipped with a ROPS. Never use the seat belt when tractor is not equipped with a ROPS. (ROPS: Roll-Over Protective Structures) A ROPS should never be modified by welding, grinding or cutting, as this can...
  • Page 13 SAFETY PRECAUTIONS 1-5 OPERATING THE TRACTOR C86O108A C86O109A C86O110A 1. Avoid accidental contact with gear shift 2. Do not park your tractor on a steep 3. Do not operate your tractor in an en- levers while the engine is running. Un- incline, and remember to shut off the closed building without the proper expected tractor movements can result...
  • Page 14 1-6 DK651/751/801/901 C86O111A C86O112A C86O113A (1) Drawbar 4. Make sure that all pressure lines are 6. If The front of the tractor tends to rise 7. Do not leave equipment in the raised tight before starting the tractor. up when heavy implements are at- position when the vehicle is stopped tached to the three point hitch, the or unattended.
  • Page 15 SAFETY PRECAUTIONS 1-7 11. Driving forward out of a ditch or steep inclines can cause the tractor to tip over backwards. To avoid this you should back out of these positions. Four wheel drive tractors can give you a false sense of security in the trac- tors ability to maneuver out of these positions, so extra caution should be taken.
  • Page 16 1-8 DK651/751/801/901 DRIVING THE TRACTOR C86O116A C86O117A C86O118A (1) Brake Pedal(LH) (3) Brake Pedal Lock (1) SMV Emblem (2) Brake Pedal(RH) (A) Whenever traveling on the road 1. Lock the brake pedals together when 2. Always slow the tractor down before 3.
  • Page 17 SAFETY PRECAUTIONS 1-9 PARKING THE TRACTOR OPERATING THE P.T.O 4. Observe all local traffic and safety regulations. 5. Turn the headlights on. Dim them when meeting another vehicle. 6. Drive at speeds that allow you to main- tain control at all times. 7.
  • Page 18 1-10 DK651/751/801/901 USING 3-POINT HITCH SERVICING THE TRACTOR C86O121A C86O122A C86O123A (1) 3-point hitch lowering speed knob In order to service your tractor you must (A) Lock ) Fast ) Slow park it on a flat level surface, set the park- ing brake, place the gear shift lever in neutral and stop the engine.
  • Page 19 SAFETY PRECAUTIONS 1-11 C86O124A C86O125A C86O126A 4. Before jump starting a dead battery, 6. Do not remove the radiator cap while 7. When working with your tractors elec- read and follow all of the instructions. the coolant is hot. When cool, slowly trical components you must first dis- rotate the cap to the first stop and al- connect the battery cables.
  • Page 20 1-12 DK651/751/801/901 C86O127A C86O128A C86O129A (1) Cardboard (3) Magnifying Glass (2) Hydraulic Line 9. Tire mounting should be done by quali- 11. Securely support the tractor when 14. Fluid escaping from pinholes may be changing wheels or the wheel tread fied professionals, with the proper invisible.
  • Page 21 SAFETY PRECAUTIONS 1-13 C86O130A 15. Keep the environmental pollution in mind. When replacing cooling water or oil, disuse it to the right way. Be sure to observe the relevant regu- lations when you dispo of the en- gine oil,transmission oil,fuel,coolant, filter and battery...
  • Page 22 1-14 DK651/751/801/901 TRACTOR SAFETY LABELS ROPS C86O131A...
  • Page 23 SAFETY PRECAUTIONS 1-15 CABIN C86O132A...
  • Page 24 1-16 DK651/751/801/901 1. E6500-51101 3. T4628-52201 4. T4817-52201 2. T4837-51181 5. T2325-50743...
  • Page 25 SAFETY PRECAUTIONS 1-17 6. T4818-52142 8. T2615-53561 10. T4837-51191 7. T4625-52351 9. T2615-55112 11. T2615-54112...
  • Page 26 1-18 DK651/751/801/901 12. T4837-51093 13. T4837-52121...
  • Page 27 SERVICING THE TRACTOR...
  • Page 28 When parts or major service are required, please contact your authorized KIOTI dealer. When contacting your dealer, al- ways be prepared to provide the tractor model number, the tractor serial number, the engine serial number, and the trans- mission serial number.
  • Page 29 SPECIFICATIONS SPECIFICATIONS TRAVELING SPEED...
  • Page 30 DK651/751/801/901 SPECIFICATIONS MODEL DK651 DK751 DK801 DK901 Model 1103C-33T 1104C-44 1104C-44T Type 3 cyl., Water Cooled, 4 cyl., Water Cooled, 4 cyl., Water Cooled, 4 Cycle, Turbo Diesel 4 Cycle, Diesel 4 Cycle, Turbo Diesel Engine gorss 64 (47.6) 72.4 (54.0) 80 (59.7) 90 (67.1) HP(kw)
  • Page 31 SPECIFICATIONS 3-3 DK651 DK751 DK801 DK901 MODEL Type Dry single plate-single stage type Clutch size 325 (13) mm(in) Type Full synchromesh 0.43 (0.27) 0.45 (0.28) Forward Travel speeds 12th 29.55 (18.36) 31.34 (19.47) km/h(mile/h) 0.42 (0.26) 0.44 (0.27) Reverse 12th 28.93 (17.98) 30.68 (19.06) Differential lock (Rear, Front)
  • Page 32 DK651/751/801/901 MODEL DK651 DK751 DK801 DK901 Brakes Wet Disc (Hydraulic) Standard Tires Front 11.2 - 20 11.2 - 24 12.4 - 24 Rear 16.9 - 30 18.4 - 30 18.4 - 34 Length(with 3point & front weight) 4,062 (160) 4,142 (163) 4,267 (168) mm(in) Width...
  • Page 33 SPECIFICATIONS 3-5 TRAVELING SPEED * At rated engine speed(2200rpm) km/h (mile/h) LEVER SELECTIONS MODEL Shuttle Hi-Low Main DK651 DK751 DK801 DK901 Tir size (Rear wheel) 16.9-30 18.4-30 18.4-34 18.4-34 1485mm (58.46 in) 1533mm (60.35 in) 1635mm (64.37 in) 1635mm (64.37 in) 0.43 (0.27) 0.44 (0.27) 0.47 (0.29)
  • Page 34 DK651/751/801/901 km/h (mile/h) LEVER SELECTIONS MODEL Shuttle Hi-Low Main DK651 DK751 DK801 DK901 Tir size (Rear wheel) 16.9-30 18.4-30 18.4-34 18.4-34 1485mm (58.46 in) 1533mm (60.35 in) 1635mm (64.37 in) 1635mm (64.37 in) 0.42 (0.26) 0.43 (0.27) 0.46 (0.28) 0.46 (0.28) 0.61 (0.38) 0.63 (0.39) 0.67 (0.41)
  • Page 35 EXTERIOR VIEW AND APPELLATION DESCRIPTION OF INSTRUMENTS PANEL AND SWITCHES OPERATING SYSTEM OPERATING THE CONTROLS DESCRIPTION OF CAB OPERATING SYSTEM(OPTION)
  • Page 36 DK651/751/801/901 EXTERIOR VIEW AND APPELLATION DK651/751/801/901 (1) Headlight (2) Front Grill (3) Bonnet, Hood (4) Side Cover, Hood (5) Turn Signal (LH) (6) Rear view Mirror (7) Step (LH) C86O401A...
  • Page 37 DISCRIPTION OF OPERATING SYSTEM 4-3 (1) Work Lamp (2) Drawbar Hitch (3) Lower Link (4) Lift Linkage (5) Top Link (6) Tranmission Oil Filler Plug (7) PTO (8) PTO Cover (9) Lift Control Switch C86O402A...
  • Page 38 DK651/751/801/901 DK651/751/801/901(C) (1) Headlight (2) Front Grill (3) Bonnet, Hood (4) Side Cover, Hood (5) Turn Signal (LH) (6) Rear view Mirror (7) Door Handle (8) Muffler (9) Step (LH) (10) Fuel Fill (11) Work Lamp (12) Wipe C86O403A...
  • Page 39 DISCRIPTION OF OPERATING SYSTEM 4-5 (1) Work Lamp (2) Drawbar Hitch (3) Lower Link (4) Lift Linkage (5) Top Link (6) Tranmission Oil Fill (7) PTO Cover (8) Wipe (9) Oil Gauge (10) External Position Control Lever (11) Back Lamp C86O404A...
  • Page 40 DK651/751/801/901 INSTRUMENTS PANEL AND SWITCHES C86O405A (1) Steering Wheel (16) Hydraulic System Warning Lamp (6) PTO Switch (11) Battery Charge Warning Lamp (2) Start Switch (17) Engine Oil Pressure Warning Lamp (7) Hour Meter (12) High Beam Indicator (3) Headlight Switch (18) 4WD Operation Indicator (8) Tachometer (13) Preheater Indicator...
  • Page 41 DISCRIPTION OF OPERATING SYSTEM 4-7 KEY SWITCH TURN SIGNAL/ HEADLIGHT/HORN SWITCH STARTING INSTRUCTIONS Inserting the key and turning it one click to the right energizes the electrical sys- tem and lights up the engine oil pressure lamp (RED). Electrical accessories can START be operated in this position.
  • Page 42 DK651/751/801/901 PTO CLUTCH SWITCH PTO SWITCH(ON/OFF) HAZARD LAMP SWITCH (MANUAL/AUTOMATIC) C86O408A C86O409A C86O410A (1) PTO Clutch Switch (N) Neutral (1) PTO Switch (1) Hazard Lamp Switch (A) Automatic (M) Manual (A) Hazard Lights OFF (B) Hazard Lights ON - OFF - ON Neutral When the hazard lamp switch is pulled to...
  • Page 43 DISCRIPTION OF OPERATING SYSTEM 4-9 TACHOMETER/HOUR METER TEMPERATURE GAUGE FUEL GAUGE C86O411A C86O412A C86O413A (1) Hour Meter (1) Temperature Gauge (1) Fuel Gauge (2) Engine Revolution Meter The hour meter shows the number of Always check the engine coolant level Fuel gauge indicates the amount of fuel.
  • Page 44 This indicator lights up blue when the the warning lamp in the Easy Checker headlamp switch is in the high-beam will come on. position. If this should happen during operation, check the electrical charging system or consult your local KIOTI dealer.
  • Page 45 DISCRIPTION OF OPERATING SYSTEM 4-11 PTO LAMP PARKING BRAKE INDICATOR HYDRAULIC SYSTEM WARNING LAMP C86O417A C86O418A C86O419A This lamp lights up red when the PTO is This lamp lights up red when the parking A yellow light indicates possible prob- brake is on.
  • Page 46 4-12 DK651/751/801/901 ENGINE OIL PRESSURE WARNING 4WD OPERATION INDICATOR LAMP C86O420A C86O421A The oil pressure lamp glows red when This lamp lights up yellow when the 4WD the key switch is turned on; indicating switch is “4WD” position, indicating the that the system is functioning properly.
  • Page 47 DISCRIPTION OF OPERATING SYSTEM 4-13 OPERATING THE CONTROLS DK651 (1) Main Shift Lever (2) Hi-Lo Shift Lever (3) Shuttle Shift Lever (4) Front Wheel Drive Lever (5) PTO Speed Change Lever (6) Parking Brake Lever (7) Clutch Pedal (8) Steering Wheel Tilt Lever (9) Brake Pedal(LH) (10) Brake Pedal(RH) (11)
  • Page 48 4-14 DK651/751/801/901 DK751/801/901 (1) Main Shift Lever (2) Hi-Lo Shift Lever (3) Shuttle Shift Lever (4) Front Wheel Drive Lever (5) PTO Speed Change Lever (6) Parking Brake Lever (7) Clutch Pedal (8) Steering Wheel Tilt Lever (9) Brake Pedal(LH) (10) Brake Pedal(RH) (11) Foot Throttle...
  • Page 49 DISCRIPTION OF OPERATING SYSTEM 4-15 MAIN SHIFT LEVER &HI-LO SHIFT LEVER The main shift lever pattern is in the form USING CREEP SPEED OPTION DK651 of an “H”. The range lever is used to se- 1. RECOMMENDED USES lect three stages, “High”, “Middle” and •...
  • Page 50 4-16 DK651/751/801/901 SHUTTLE SHIFT LEVER PTO SPEED CHANGE LEVER PTO SELECTION LEVER DK651 DK751/801/901 DK651 DK751/801/901 C86O425A C86O426A C86O427A (1) PTO Selection Lever (A) Forward (B) reverse (1) PTO Change Lever (A) Independent PTO (A) 540rpm (B) 750rpm (B) Ground Speed PTO Two PTO speeds can be obtained by Push forward or pull backward to select You can select independent PTO opera-...
  • Page 51 DISCRIPTION OF OPERATING SYSTEM 4-17 FRONT WHEEL DRIVE LEVER PARKING BRAKE LEVER INDEPENDENT PTO DK651 DK751/801/901 DK651 DK751/801/901 The independent PTO mode is used for normal PTO operations. It operates con- tinuously at a constant speed, indepen- dent transmission speed selections.
  • Page 52 4-18 DK651/751/801/901 CLUTCH PEDAL STEERING WHEEL ADJUSTMENT BRAKE PEDAL(RIGHT AND LEFT) (TILTING PEDAL) C86O430A C86O431A C86O432A (1) Clutch Pedal (1) Tilting Pedal (A) Pull (1) Brake Pedal (R) (3) Brake Lock (2) Brake Pedal (L) When the clutch pedal is fully depressed, 1.
  • Page 53 DISCRIPTION OF OPERATING SYSTEM 4-19 FOOT THROTTLE DIFFERENTIAL LOCK PEDAL WARNING To avoid personal injury due to loss of steering control. Do not operate the tractor at high speeds with the differential lock engaged. Do not attempt to turn with the differential lock engaged.
  • Page 54 4-20 DK651/751/801/901 SEAT DRAWBAR HITCH SEAT BELT ADJUSTMENT 1. Ensure that seat belt is not twisted. Insert the latch plate into the buckle until it clicks. 2. Position the lap belt portion as low as possible across your hips, not across your abdomen.
  • Page 55 DISCRIPTION OF OPERATING SYSTEM 4-21 DESCRIPTION OF CAB OPERATING SYSTEM(OPTION) P.T.O SHAFT COVER C86O437A (1) P.T.O Shaft Cover WARNING To avoid injury, always keep the PTO shaft covered when not in C86O438A use. Apply a light coating of grease to (1) Cassette Tape Recorder (11) Speaker the shaft before installing the...
  • Page 56 4-22 DK651/751/801/901 REAR WINDOW ENTRANCE ON EITHER SIDE CAB - EXTERNAL PARTS C86O439A C86O440A C86O441A (1) Work Lamp(Front) (3) Rear View Mirror (1) Rear Window Latch (1) Door Handle (2) Work Lamp(Rear) (4) Wiper (2) Button (2) Button 1. The cab is constructed using a steel If you lightly push the rear window while Pressing the button on the handle will frame, and it is designed for operator...
  • Page 57 DISCRIPTION OF OPERATING SYSTEM 4-23 WORK LIGHT (FRONT/REAR) WIPER C86O443A C86O444A C86O442A (1) Work Light (Front) Switch (1) Wiper Switch (Front) (1) Door Prop(LH,RH) (2) Work Light (Rear) Switch (2) Wiper Switch (Rear) (3) Work Lamp (3) Wiper, Front When operating the tractor with the doors To turn on, choose the switch marked 1.
  • Page 58 4-24 DK651/751/801/901 IN LET/OUT LET CIRCULATION HEATER & AIR CONDITIONER SWITCH WARNING An automotive washer fluid is highly recommended. Plain wa- ter will freeze and damage the system. To avoid damage, do not operate the windshield washer without fluid. Do not operate the washer if there is mud or significant debris on the windshield.
  • Page 59 DISCRIPTION OF OPERATING SYSTEM 4-25 CASSETTE TAPE RECORDER 4. Compressor oil should always be changed or refilled in proportion to the prescribed amount of refrigerant whenever the system is serviced or repaired. 5. When working for prolonged periods, allow fresh air into the cab. * A/C SYSTEM CAPACITY Refrigerant Compressor oil...
  • Page 60 4-26 DK651/751/801/901 INTERIOR CAB LIGHT COLD OR HOT STORAGE (DK751/801/901) C86O449A C86O450A C86O451A (1) Antenna (1) Interior Cab Light (1) Cold/hot Storage Compartment INSERTING A CASSETTE TAPE 1. You can choose either the refrigerat- Use the switch in the light assembly to ing or heating function.
  • Page 61 DISCRIPTION OF OPERATING SYSTEM 4-27 ROOF VENT ACCESSORIES C86O454A (1) Cigar Jack (2) Ashtray C86O452A C86O453A (1) Roof Vent (1) Roof Vent Latch 1. Use the roof vent to allow fresh air into the cab. 2. To open, press the button on the handle.
  • Page 62 OPERATING A NEW TRACTOR PRE-OPERATION CHECK OPERATION OPERATING THE ENGINE OPERATING THE TRACTOR...
  • Page 63 DK6511/751/801/901 OPERATING NEW TRACTOR CHANGING LUBRICATING OIL FOR NEW TRACTOR In handling a new tractor, the following How a new tractor is handled and main- Special attention should be given to new precautions should be observed. tained determines the life of the tractor. tractors lubrication oil.
  • Page 64 OPERATION 5-3 PRE-OPERATION CHECK OPERATING THE ENGINE STARTING THE ENGINE It is a good practice to know the condition DK651 DK751/801/901 WARNING of your tractor before you start it. You Carefully read and understand should do routine check before each use. the instructions in this entire manual;...
  • Page 65 DK6511/751/801/901 DK651 DK751/801/901 DK651 DK751/801/901 C86O502A (1) PTO Switch - OFF - ON 2. Push the PTO switch to the off position. C86O504A C86O503A (1) Main Shift Lever (2) P.T.O Change Lever (1) Position Control Lever 3. Place the main shift lever and the P.T. 4.
  • Page 66 OPERATION 5-5 7. Turn the switch key to “Start” position. DK651 WARNING Do not operate the starter motor continuously for more than 10 seconds. If the engine does not start; turn the switch to “OFF”, wait 30 seconds, and repeat the starting procedure.
  • Page 67 DK6511/751/801/901 HOW TO START IN WINTER STOPPING THE ENGINE WARMING UP 1. Reduce the engine speed, depress the WARM-UP AND TRANSMISSION OIL IN 1. Turn the start switch to the “ON” clutch pedal and apply even pressure position. Wait until the preheat (glow THE LOW TEMPERATURE RANGE to both brake pedals.
  • Page 68 OPERATION 5-7 JUMP STARTING TRANSMISSION OILWARM UP 4. Attach the red clamp to the positive terminal of the dead battery, and at- The hydraulic oil also serves as the tach the other end to the positive ter- transmission fluid. In cold weather, minal of the helper battery.
  • Page 69 DK6511/751/801/901 OPERATING THE TRACTOR STARTING THE TRACTOR WEARING THE SEATBELT For the safety reasons, always wear the seatbelt properly. WARNING Always wear the seatbelt when a cab or ROPS is installed. Do not use the seatbelt when there is no cab or ROPS installed, or when the ROPS is folded.
  • Page 70 OPERATION 5-9 DK651 DK651 DK651 DK751/801/901 DK751/801/901 DK751/801/901 C86O512A (1) Parking Brake Lever 7. Release the parking brake. 8. Using the main shift lever, the Hi-Lo shifter, and the forward/reverse shuttle lever; select the desired direc- tion of travel and the speed range. 9.
  • Page 71 5-10 DK6511/751/801/901 STOPPING THE TRACTOR CAUTION CAUTION Do not drive the tractor close to Always select a low speed set- the edges of ditches or banks ting before driving in potentially which may break under the hazardous conditions, such as: weight of the tractor;...
  • Page 72 OPERATION 5-11 PARKING PARKING BRAKE LEVER IMPORTANT WARNING Always set the parking brake Driving without releasing the parking when stopping the tractor. DO not brake will cause the brake disc to depend on the engine to keep the wear out quickly. tractor from moving.
  • Page 73 5-12 DK6511/751/801/901 HOW TO TURN HOW TO DRIVE ON A SLOPE PRECAUTIONS WHEN ENTERING OR LEAVING A PAVED ROAD Approach all turns slowly. Always re- 1. Always drive slowly on slopes. Do not 1. Make sure that the left and right brake duce speed before turning.
  • Page 74 OPERATION 5-13 PRECAUTIONS WHILE DRIVING ON LOADING AND UNLOADING THE THE ROAD TRACTOR 1. When loading the tractor on a truck or WARNING trailer, do it by driving backward. Always connect the left and right 2. If the engine stalls during loading, ap- brake pedals before driving on ply the brake and allow the tractor to the road.
  • Page 75 5-14 DK6511/751/801/901 POWER STEERING PRECAUTIONS USING IMPLEMENTS SAFELY ATTACHING AN IMPLEMENT 1. Do not allow anyone to stand near the 1. Power steering functions only when tractor, or between the tractor and the engine is running. Steering may be implement, when attaching or remov- slightly harder at low engine speed.
  • Page 76 OPERATION 5-15 LIFTING DEVICES FOR AN ATTACH- POSITION CONTROL DRAFT CONTROL MENT The hydraulic lift will raise and lower DK651 DK651 implements attached to the 3-point hitch. It can be operated anytime that the en- gine is running; whether or not the clutch is engaged.
  • Page 77 5-16 DK6511/751/801/901 MIXED CONTROL 3-POINT HITCH LOWERING SPEED This will control the pull of the 3-point implement. As the load on the 3-point hitch changes due to various soil conditions, the draft control system automatically re- sponds to these changes by either rais- ing or lowering the implement slightly to maintain a constant pull.
  • Page 78 Pull the hose straight from the hydrau- DK751/801/901 lic coupler to release it. 3. Clean oil and dust from the coupler, then replace the dust plugs. NOTE Your local KIOTI Dealer can supply C86O521A parts to adapt couplers to hydraulic hoses. CAUTION To avoid personal injury:...
  • Page 79 5-18 DK6511/751/801/901 HOW TO USE AN IMPLEMENT WITH A ATTACHING A LOADER DOUBLE ACTING CYLINDER Push or pull the appropriate lever to acti- 1. Connect the two hoses from the cyl- vate the desired function (see chart inder by inserting the male couplers below).
  • Page 80 OPERATION 5-19 HOW TO USE ATTACHMENTS WITH A SINGLE ACTING CYLINDER (IF EQUIPPED) 5. When you move the control lever of the single/double acting valve to the D position, the cylinder retracts as the load comes down by its own weight. WARNING For your safety and best perfor- mance, use only implements and...
  • Page 81 5-20 DK6511/751/801/901 ATTACHING DEVICES FOR GENERAL WHEN IMPLEMENT IS NOT ATTACHED LEVELING ADJUSTMENT (LIFT CYLIN- IMPLEMENTS DER EQUIPPED) (DK751,801,901) 1. Fix lower link (LH & RH) so that the links do not come in contact with the wheels. 2. Use the bracket provided to secure the top link.
  • Page 82 OPERATION 5-21 ADJUSTMENT OF CHECK LINK LEVELING ADJUSTMENT (MANUAL) EXTERNAL POSITION CONTROL LEVER C86O529A C86O530A C86O528A (1) Stabilizer (2) Pin (1) Lift Linkage (1) External Position Control Lever Adjust the stabilizers to control horizon- 1. Adjust the position (leveling) of the The lift can be controlled from the ground tal sway of the implement.
  • Page 83 5-22 DK6511/751/801/901 WHEELS, TIRES AND TREAD WHEELS - FRONT WHEELS - REAR TREAD-REAR Front tread can not be adjusted. Rear tread width can be adjusted as Model Tread shown with the standard equipped tires. DK651 1,406 ~ 1,802 mm Model Tread To change the tread width (55.4 ~ 70.9 in.)
  • Page 84 OPERATION 5-23 DK651 DK751/801/901 C86O531A C86O532A...
  • Page 85 Rear wheel weights are available, or liquid may be added to the Remove weight when it is no longer tires. Consult your KIOTI dealer for the needed. Front weights are available from correct ballasting necessary for your your dealer.
  • Page 86 SERVICE INTERVALS LUBRICANTS DAILY CHECK INITAL 50 HOURS EVERY 50 HOURS EVERY 100 HOURS EVERY 200 HOURS MAINTENANCE EVERY 250 HOURS EVERY 400 HOURS EVERY 600 HOURS EVERY 800 HOURS EVERY 1 YEAR EVERY 2 YEARS SERVICE AS REQUIRED...
  • Page 87 DK651/751/801/901 SERVICE INTERVALS After Period Indication on Hour Meter Purchase Important 50 100 150 200 250 1500 3000 y e a r years Item Change Engine oil Change Engine oil filter Change Transmission oil filter Change Hydraulic oil filter Change Transmission fluid Front axle case oil Change...
  • Page 88 MAINTENANCE 6-3 After Period Indication on Hour Meter Purchase Important 50 100 150 200 250 1500 3000 y e a r years Item Check Power steering oil line Change Check Fuel line Change Check Intake air line Change Adjust Toe-in Engine valve Adjust clearance...
  • Page 89 DK651/751/801/901 After Period Indication On Hour Meter Purchase Important 50 100 150 200 250 1500 3000 y e a r years Item Clean Air conditioner Everyday condenser net Air conditioner belt Check tension Intake air filter Clean Clean Ambient air filter Check Air conditioner hose Heater hose...
  • Page 90 MAINTENANCE 6-5 LUBRICANTS To prevent serious equipment damage, use only genuine DAEDONG fluids, oils and greases, or equivalents. Capacities Locations Lubricants DK651 DK751/801/901 No.2-D diesel fuel Fuel 100 (26.4 U.S.gal.) No.1-D diesel fuel if temperature is below -10°C (14°F) 18.5 Coolant Fresh clean water with anti-freeze (50:50) (2.4 U.S.gal.)
  • Page 91 DK651/751/801/901 DAILY CHECK HOW TO DISCONNECT THE SIDE WALK AROUND INSPECTION COVER AND HOOD When the under side of the side cover is For your own safety and maximum ser- pulled to outward, rocker "A" fixed at the vice life of the machine, make a thorough under side is lifted.
  • Page 92 MAINTENANCE 6-7 CHECKING AND REFUELING Dirt may block the vent hole for the fuel NOTE tank, thus causing the engine to lose power, periodically clear the vent hole No.2-D is a distillate fuel of lower vola- and do not cover. tility for engines in industrial and heavy mobile service.
  • Page 93 DK651/751/801/901 CHECKING TRANSMISSION FLUID CHECKING ENGINE OIL LEVEL LEVEL CAUTION To avoid personal injury: Be sure to stop the engine be- fore checking the oil level. 1. Park the machine on a flat surface. 2. Check engine oil before starting the engine or 5 minutes or more after the engine has stopped.
  • Page 94 If water should leak, consult your rotate cap to the first stop and 1. Check front grill and side screens to local KIOTI Dealer. allow sufficient time for excess be sure they are clean of debris. pressure to escape before re- 2.
  • Page 95 6-10 DK651/751/801/901 CHECKING SEAT BELT AND ROPS DRAINING WATER FROM FUEL PRE- FILTER 1. Always check condition of seat belt and ROPS attaching hardware before operating tractor. 2. Replace if damaged. CHECKING BRAKE AND CLUTCH PEDALS 1. The brake and clutch pedals should be inspected for free travel, and smooth operation.
  • Page 96 (A) Oil level is acceptable within this range notch on the dipstick. IMPORTANT Model Oil capacity with filter To prevent serious damage to the DK651 (1.82 U.S.gal.) engine, use only a KIOTI genuine filter. DK751/801/ 10.5 (2.77 U.S.gal.) C86O609A (1) Drain Plug...
  • Page 97 2. Remove the oil filter. doesn’t leak through the seal. 3. Put a film of clean transmission oil on the rubber seal of the new filter. IMPORTANT To prevent serious damage to the hydraulic system, use only a KIOTI genuine filter.
  • Page 98 2. After draining reinstall the drain plug. 3. Fill with the new KIOTI TF65 fluid up to C86O613A C86O615A the upper line of the gauge.
  • Page 99 6-14 DK651/751/801/901 ADJUSTING BRAKE PEDAL 15 ~ 30 mm (0.59 ~ 1.18 in.) Proper on the pedal. brake pedal free travel Keep the free travel ( A ) in the right and left brake pedals equal. 1. Release parking brake. 2.
  • Page 100 MAINTENANCE 6-15 EVERY 50 HOURS LUBRICATING GREASE FITTINGS CHECKING WHEEL BOLT TORQUE You should apply a small amount of multi- If your tractor is operated in extremely purpose grease to the following points wet, muddy, or dusty conditions you every 50 hours or as needed. should lubricate the fittings more often.
  • Page 101 6-16 DK651/751/801/901 EVERY 100 HOURS ADJUSTING BRAKE PEDAL CHECKING FUEL LINE CLEANING AIR CLEANER PRIMARY ELEMENT Look at page 6-13. C86O622A C86O623A (1) Fuel Lines (2) Clamp Bands (1) Element (2) Cover (3) Evacuator Valve 1. Check to see that all lines and hose 1.
  • Page 102 MAINTENANCE 6-17 ADJUSTING CLUTCH PEDAL 2) When carbon or oil adheres to the IMPORTANT element, soak the element in deter- The air cleaner uses a dry ele- gent for 15 minutes then wash it sev- ment, never apply oil. eral times in water, rinse with clean Do not run the engine with filter water and dry it naturally.
  • Page 103 6-18 DK651/751/801/901 ADJUSTING FAN BELT TENSION BATTERY 1. Stop the engine and remove the key. 2. Apply moderate thumb pressure to belt between pulleys. 3. If tension is incorrect, loosen the al- ternator mounting bolts and, using a lever placed between the alternator and the engine block, pull the alterna- tor out until the deflection of the belts falls within acceptable limits.
  • Page 104 MAINTENANCE 6-19 Mishandling the battery shortens the ser- When using a boost-charged battery, CAUTION vice life and adds to maintenance costs. it is necessary to recharge the bat- tery as early as possible. To avoid personal injury: The original battery is maintenance free, When battery being...
  • Page 105 6-20 DK651/751/801/901 EVERY 200 HOURS REPLACING HYDRAULIC OIL & CHECKING RADIATOR HOSE AND TRANSMISSION OIL FILTER CLAMP PRECAUTION AT OVERHEATING Look at page 6-12. Take the following actions in the event of engine “overheating”, an event that oc- curs when the engine coolant tempera- ture is equal to or greater than it’s boiling point.
  • Page 106 MAINTENANCE 6-21 CHECKING POWER STEERING LINE ADJUSTING TOE-IN C86O628A C86O629A C86O630A (1) Power Steering (A) Wheel - to - wheel distance at rear (1) Tie-Rod (2) Lock Nut (B) Wheel - to - wheel distance at front 1. Check to see that all hydraulic lines 1.
  • Page 107 6-22 DK651/751/801/901 CHECKING AIR INTAKE LINE ADJUSTING AIR CONDITIONER BELT TENSION (CABIN MODEL) 1. Stop the engine and remove the igni- tion key. 2. Check the belt tension. 3. If the tension is out of the specified range, adjust it. 4.
  • Page 108 MAINTENANCE 6-23 EVERY 250 HOURS CLEANING INTAKE AIR FILTER CLEANING AMBIENT AIR FILTER CHANGING ENGINE OIL Look at page 6-10. CHANGING ENGINE OIL FILTER Look at page 6-11. C86O633A C86O634A (1) Grille (1) Bolts (3) Element (2) Cover (4) Filter 1.
  • Page 109 EVERY 800 HOURS CHANGING TRANSMISSION FLUID ADJUSTING FRONT AXLE PIVOT ADJUSTING ENGINE VALVE CLEAR- ANCE Look at page 6-12. Consult your local KIOTI DEALER for this service. CHANGING FRONT AXLE CASE OIL Look at page 6-13. C86O635A (1) Adjusting Screw...
  • Page 110 MAINTENANCE 6-25 EVERY 1 YEAR REPLACING FUEL FILTER ELEMENT CHECKING HEATER HOSES AND A/ C HOSES C86O636A C86O637A (1) Fuel Filter (1) Heater Hose (3) A/C Hose (2) Clamp 1. Clean the outer surface of fuel filter 1. Check the hoses and clamps. completely.
  • Page 111 6-26 DK651/751/801/901 EVERY 2 YEARS FLUSH COOLING SYSTEM AND CHANGING COOLANT 1. Stop the engine and let it cool. 2. To drain the coolant, open the radia- tor drain plug and remove radiator cap. The radiator cap must be re- moved to completely drain the coolant.
  • Page 112 MAINTENANCE 6-27 ANTI-FREEZE REPLACING RADIATOR HOSE (WATER PIPES) If cooling water freezes, it can damage * At 760 mmHg pressure (atmospheric). the cylinders and radiator. It is necessary, A higher boiling point is obtained by Replace the hoses and clamps. if the ambient temperature falls below 0°C using a radiator pressure cap which (See “Checking Radiator Hose and Clamp”...
  • Page 113 However, Bosch VE model cannot re- (1) Plug move the air in fuel system automatically. Stop light/Tail light (Rear) 12V 21W/8W Consult your local KIOTI DEALER for this Instrument panel illumination 12V 3.4W service. Your tractor is equipped with a plug un- Except the bulb above der the clutch housing.
  • Page 114 Refer to the block on the wheel. the troubleshooting section of • Put forward/backward lever, Main this manual or your local KIOTI shift lever and PTO lever in neutral. Dealer for specific information 1. Operate air conditioner with the fol- dealing with electrical problems.
  • Page 115 6-30 DK651/751/801/901 C86O644A (1) Slow Blow Fuse C86O643A Fuse Slow Blow Fuse Capacity (A) Protected circuit Capacity (A) Protected circuit Whole Turn signal lights Work light Head lights / Tail light Timer relay Stop lights Customer use...
  • Page 116 LONG-TERM STORAGE REMOVING THE TRACTOR FROM STORAGE...
  • Page 117 DK651/751/801/901 REMOVING THE TRACTOR FROM STORAGE INSTRUCTIONS FOR LONG-TERM STORAGE 1. Make any repairs and adjustments that 1. Check the tire air pressure and inflate are needed. the tires if they are low. 2. Change the engine oil, and then let 2.
  • Page 118 TROUBLESHOOTING...
  • Page 119 DK651/751/801/901 MAJOR PROBLEM AND POSSIBLE CAUSES In case of engine problems, use the following charts to determine possible causes. POSSIBLE CAUSES PROBLEMS CHECKS BY THE USER CHECKS BY THE WORK PERSONNEL The starter motor turns the engine too slowly 1,2,3,4 The engine does not start.
  • Page 120 TROUBLESHOOTING 8-3 LIST OF POSSIBLE CAUSES 1. Battery capacity low. 24. Low oil level. 44. Piston rings are stuck, worn or broken. 2. Bad or corroded electrical connections. 25. Defective gauge. 45. Valve stems and/or guides are worn. 3. Faulty starter motor. 26.
  • Page 121 INDEX...
  • Page 122 DK651/751/801/901 Checking brake and clutch pedals ......6-10 BEFORE OPERATING THE TRACTOR ........ 1-2 Checking gauges, meter and easy checker .... 6-10 Checking head light, hazard light etc......6-10 Draining water from fuel pre-filter ......6-10 DESCRIPTION OF OPERATING SYSTEM ......4-1 DRIVING THE TRACTOR .............
  • Page 123 INDEX 9-3 EVERY 200 HOURS ............6-19 Changing transmission fluid ........6-12 Replacing Hydraulic oil & transmission oil filter ..6-19 Changing front axle case oil ........6-13 Adjusting brake pedal ..........6-13 Checking radiator hose and clamp ......6-20 Checking power steering line ........
  • Page 124 DK651/751/801/901 Warming up ..............5-6 LONG-TERM STORAGE ............7-1 Jump starting ..............5-7 LUBRICANTS ............... 6-5 OPERATING THE P.T.O ............1-9 How to disconnect the side cover and hood ..... 6-6 OPERATING THE TRACTOR ..........1-5 OPERATING THE TRACTOR ..........5-8 OPERATING THE CONTROLS ...........
  • Page 125 INDEX 9-5 REMOVING THE TRACTOR FROM STORAGE ....7-2 SAFETY PRECAUTIONS ............. 1-1 SERVICE AS REQUIRED ........... 6-27 Bleeding fuel system ........... 6-27 Draining clutch housing water ........6-27 Replacing light bulb ............. 6-28 Checking Refrigerant ..........6-28 Replacing fuse ............. 6-28 SERVICE INTERVALS ............

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Dk 651Dk 751Dk 801Dk 901

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