Kioti DK65S Manual
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Kioti DK65S Manual

Kioti DK65S Manual

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Congratulations,and welcome to the fabulous world of KIOTI DK65S ownership,where serious work is made fun
again!
This versatile tractor is a culmination of the entire tractor and diesel knowledge gained by the DAE DONG
INDUSTRIAL CO.,LTD over the years since 1947 and has been designed with the finest materials and under
rigid quality control standards set forth by the KIOTI ENGINEERING DEPARTMENT.
Knowledge of tractor operation is essential for many years of dependable service and reliability.to help new
owners familiarize themselves with the KIOTI DK65S, it is the policy of KIOTI tractor to provide an owners
manual which includes helpful information about tractor safety,operation and maintenance. If the information
you seek is not found in this manual, your KIOTI tractor dealer will be happy to help you.please feel free to
contact DAE DONG -USA,INC. with your questions/concerns. Throughout this manual you will see text in bold
type, preceded by the worlds DANGER, WARNING, CAUTION or IMPORTANT.
Such text has the following significance.
Signs
DANGER
WARNING
CAUTION
IMPORTANT
FOREWORD
This mark indicates hazardous situation which, if not observed, may result in death or
fatal injury.
This mark should be indicated for most dangerous situations only.
This mark indicates potentially hazardous situation which, if not observed, may result in
death or moderate injury.
This mark indicates potentially hazardous situation which, if not observed, may result in
minor or moderate injury. And this mark can be used as a warning against unsafe activities.
This mark indicates emphasis on notable characteristics in working procedures or infor-
mation on working procedures and technology for convenient use.
Description

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  • Page 1 If the information you seek is not found in this manual, your KIOTI tractor dealer will be happy to help you.please feel free to contact DAE DONG -USA,INC. with your questions/concerns. Throughout this manual you will see text in bold type, preceded by the worlds DANGER, WARNING, CAUTION or IMPORTANT.
  • Page 2 ABBREVIATION LIST Abbreviations Definitions Four Wheel Drive American Petroleum Institute ASAE American Society of Agricultural Engineers, USA ASTM American Society of Testing and Materials, USA Feet Per Minute Hi-Lo High Speed-Low Speed Hydrostatic Transmission Meters Per Second P.T.O Power Take Off RH/LH Right-hand and Left-hand sides are determined by facing in the direction of forward travel...
  • Page 3 UNIVERSAL SYMBOLS Various universal symbols have been used on the instruments and controls of your KIOTI tractor. Below is a list of the universal symbols and their meanings. Safety Alert Symbol Hazard Warning Lights Fuel-Level Headlight-Low Beam Engine Coolant-Temperature Headlight-High Beam...
  • Page 5 CONTENTS 1. SAFETY PRECAUTIONS ........... 2. SERVICING THE TRACTOR ..........3. SPECIFICATIONS ............... 4. DESCRIPTION OF OPERATING SYSTEM ...... 5. OPERATING ................. 6. MAINTENANCE ..............7. LONG-TERM STORAGE ............ 8. TROUBLESHOOTING ............9. INDEX ..................
  • Page 6 BEFORE OPERATING THE TRACTOR OPERATING THE TRACTOR DRIVING THE TRACTOR PARKING THE TRACTOR OPERATING THE P.T.O SAFETY PRECAUTIONS USING 3-POINT HITCH SERVICING THE TRACTOR TRACTOR SAFETY LABELS...
  • Page 7 1-2 DK65S BEFORE OPERATING THE TRACTOR A careful operator is the best operator. Most accidents can be avoided by observ- ing certain precautions. To help prevent accidents,use these safety precautions and pay attention to the job at hand. If you can prevent an accident in advance, your time will have been well spent.
  • Page 8 13. Do not start your tractor by shorting across the starter. 18.No alterations should be made to your KIOTI tractor without first consulting your KIOTI dealer.
  • Page 9 1-4 DK65S 20. For your safety ROPS with a seat belt is recommended for most applications. NOTE Always use seat belt when the tractor is equipped with a ROPS. Never use the seat belt when tractor is not equipped with a ROPS.
  • Page 10 SAFETY PRECAUTIONS 1-5 OPERATING THE TRACTOR C71O108A C71O109A C71O110A 1. Avoid accidental contact with gear shift 2. Do not park your tractor on a steep 3. Do not operate your tractor in an en- levers while the engine is running. Un- incline, and remember to shut off the closed building without the proper expected tractor movements can result...
  • Page 11 1-6 DK65S C71O111B C71O112A C71O113A (1) Drawbar 4. Make sure that all pressure lines are 6. If The front of the tractor tends to rise 7. Do not leave equipment in the raised tight before starting the tractor. up when heavy implements are at-...
  • Page 12 SAFETY PRECAUTIONS 1-7 11. Driving forward out of a ditch or steep inclines can cause the tractor to tip over backwards. To avoid this you should back out of these positions. Four wheel drive tractors can give you a false sense of security in the trac- tors ability to maneuver out of these positions, so extra caution should be taken.
  • Page 13 1-8 DK65S DRIVING THE TRACTOR C71O116B C71O117A C71O118A (1) Brake Pedal(LH) (3) Brake Pedal Lock (1) SMV Emblem (2) Brake Pedal(RH) (A) Whenever traveling on the road 1. Lock the brake pedals together when 2. Always slow the tractor down before 3.
  • Page 14 SAFETY PRECAUTIONS 1-9 PARKING THE TRACTOR OPERATING THE P.T.O 4. Observe all local traffic and safety regulations. 5. Turn the headlights on. Dim them when meeting another vehicle. 6. Drive at speeds that allow you to main- tain control at all times. 7.
  • Page 15 1-10 DK65S USING 3-POINT HITCH SERVICING THE TRACTOR C71O121A C71O122B C71O123A (1) 3-point hitch lowering speed knob In order to service your tractor you must (A) Lock ) Fast ) Slow park it on a flat level surface, set the park- ing brake, place the gear shift lever in neutral and stop the engine.
  • Page 16 SAFETY PRECAUTIONS 1-11 C71O124A C71O125A C71O126A 4. Before jump starting a dead battery, 6. Do not remove the radiator cap while 7. When working with your tractors elec- read and follow all of the instructions. the coolant is hot. When cool, slowly trical components you must first dis- rotate the cap to the first stop and al- connect the battery cables.
  • Page 17 1-12 DK65S C71O127A C71O128A C71O129A (1) Cardboard (3) Magnifying Glass (2) Hydraulic Line 9. Tire mounting should be done by quali- 11. Securely support the tractor when 14. Fluid escaping from pinholes may be changing wheels or the wheel tread fied professionals, with the proper invisible.
  • Page 18 SAFETY PRECAUTIONS 1-13 C71O130A 15. Keep the environmental pollution in mind. When replacing cooling water or oil, disuse it to the right way. Be sure to observe the relevant regu- lations when you dispo of the en- gine oil,transmission oil,fuel,coolant, filter and battery...
  • Page 19 1-14 DK65S TRACTOR SAFETY LABELS ROPS C71O131B...
  • Page 20 SAFETY PRECAUTIONS 1-15 CABIN C71O132B...
  • Page 21 1-16 DK65S 1. E6500-51101 3. T4628-52201 4. T4817-52201 2. T4837-51181 5. T2325-50743...
  • Page 22 SAFETY PRECAUTIONS 1-17 6. T4818-52142 8. T2615-53561 10. T4837-51191 7. T4625-52351 9. T2615-55112 11. T2615-54112...
  • Page 23 1-18 DK65S 12. T4837-51093 13. T4837-52121...
  • Page 24 SERVICING SERVICING THE TRACTOR...
  • Page 25 However, when in need of parts or major service, be sure to see your KIOTI dealer. For service, contact the KIOTI dealership from which you purchased your tractor or your local authorized KIOTI dealer.
  • Page 26 SPECIFICATIONS SPECIFICATIONS TRAVELING SPEED IMPLEMENT LIMITATIONS...
  • Page 27 DK65S MODEL DK65S 1103C-33T Model 3 cylinder, Water Cooled, 4 Cycle, Turbo Diesel Type 64 (47.6) Engine gorss HP(kw) 3300 (201.5) Displacement cc(cu.in) 105 x 127 (4.1 x5) Bore and stroke mm(in) Rated revolution 2200 rpm min-1 Injection timing BTDC 1°...
  • Page 28 SPECIFICATIONS 3-3 MODEL DK65S Type Dry single plate-single stage type Clutch size 325 (13) mm(in) Type Full synchromesh 0.42 Forward Travel speeds 12th 28.71 km/h 0.41 Reverse 12th 28.11 Differential lock (Rear, Front) Standard Type Independent PTO revolution 540/1000 PTO shaft...
  • Page 29 DK65S MODEL DK65S Brakes Wet Disc (Hydraulic) Standard Tires Front 9.5 - 24PR Rear 16.9 - 30PR Length 4,062 (160) mm(in) Width 1,760 (69) mm(in) Height Cabin 2,650 (104) ROPS 2,790 (110) mm(in) Wheelbase 2,048 (81) mm(in) Ground Clearance mm(in) 423 (17) Front Tread - Std.
  • Page 30 SPECIFICATIONS 3-5 * At rated engine speed(2200rpm) Km/h(mile/h) LEVER SELECTIONS MODEL Shuttle Hi-Low Main DK65S Tire size (Rear Wheel) 16.9 - 30 1485mm 0.43(0.27) 0.62(0.39) Creep 0.84(0.52) 1.33(0.83) 2.07(1.29) 3.02(1.88) Middle 4.08(2.53) 6.44(4.03) 9.47(5.88) 13.79(8.57) High 18.63(11.58) 29.55(18.36)
  • Page 31 DK65S Km/h(mile/h) LEVER SELECTIONS MODEL Shuttle Hi-Low Main DK65S Rear Wheel 16.9 - 30 1485mm 0.42(0.26) 0.61(0.38) Creep 0.82(0.51) 1.31(0.81) 2.03(1.26) 2.95(1.83) Middle 3.99(2.48) 6.35(3.95) 9.27(5.76) 13.50(8.39) High 18.24(11.33) 28.93(17.98)
  • Page 32 EXTERIOR VIEW AND APPELLATION DESCRIPTION OF INSTRUMENTS PANEL AND SWITCHES OPERATING SYSTEM OPERATING THE CONTROLS DESCRIPTION OF CAB OPERATING SYSTEM(OPTION)
  • Page 33 4-2 DK65S EXTERIOR VIEW AND APPELLATION (1) Headlight (2) Front Grill (3) Bonnet, Hood (4) Side Cover, Hood (5) Turn Signal (LH) (6) Rear view Mirror (7) Door Handle (8) Pre-Cleaner, Air Intake (9) Step(LH) (10) Fuel Fill (11) Work Lamp...
  • Page 34 DESCRIPTION OF OPERATING SYSTEM 4-3 (1) Work Lamp (2) Drawbar Hitch (3) Lower Link (4) Lift Linkage (5) Top Link (6) Tranmission Oil Filler Plug (7) PTO Cover (8) Wiper (9) Tranmission Oil Gauge (10) External Position Control Lever (11) Back Lamp C71O402B...
  • Page 35 4-4 DK65S INSTRUMENTS PANEL AND SWITCHES C71O403B (1) Steering Wheel (16) Hydraulic System Warning Lamp (11) Battery Charge Warning Lamp (6) PTO Switch (2) Start Switch (17) Engine Oil Pressure Warning Lamp (12) High Beam Indicator (7) Hour Meter (3) Headlight Switch...
  • Page 36 DESCRIPTION OF OPERATING SYSTEM 4-5 KEY SWITCH TURN SIGNAL/ HEADLIGHT/ HORN SWITCH STARTING INSTRUCTIONS Inserting the key and turning it one click to the right energizes the electrical sys- tem and lights up the engine oil pressure lamp (RED). Electrical accessories can START be operated in this position.
  • Page 37 4-6 DK65S PTO CLUTCH SWITCH PTO SWITCH(ON/OFF) HAZARD LAMP SWITCH (MANUAL/AUTOMATIC) C71O406B C71O407B C71O408B (1) PTO Clutch Switch (N) Neutral (1) PTO Switch (1) Hazard Lamp Switch (A) AUTOMATIC (M) Manual (A) Hazard Lights ON (B) Hazard Lights OFF - ON...
  • Page 38 DESCRIPTION OF OPERATING SYSTEM 4-7 TACHOMETER/HOUR METER TEMPERATURE GAUGE FUEL GAUGE C71O409B C71O410B C71O411B (1) Hour Meter (1) Temperature Gauge (1) Fuel Gauge (2) Engine Revolution Meter The hour meter shows the number of Always check the engine coolant level When the key switch is on, the fuel gauge hours the tractor has been operated at before starting the tractor.
  • Page 39 This indicator lights up blue when the the warning lamp in the Easy Checker headlamp switch is in the high-beam will come on. position. If this should happen during operation, check the electrical charging system or consult your local KIOTI dealer.
  • Page 40 DESCRIPTION OF OPERATING SYSTEM 4-9 PTO LAMP PARKING BRAKE INDICATOR HYDRAULIC SYSTEM WARNING LAMP C71O415B C71O416B C71O417B This lamp lights up red when the PTO is This lamp lights up red when the parking A yellow light indicates possible prob- brake is on.
  • Page 41 4-10 DK65S ENGINE OIL PRESSURE WARNING 4WD OPERATION INDICATOR LAMP C71O418B C71O419B The oil pressure lamp glows red when This lamp lights up yellow when the 4WD the key switch is turned on; indicating switch is “4WD” position, indicating the that the system is functioning properly.
  • Page 42 DESCRIPTION OF OPERATING SYSTEM 4-11 OPERATING THE CONTROLS (1) Main Shift Lever (2) Hi-Lo Shift Lever (3) Parking Brake Lever (4) Front Wheel Drive Lever (5) PTO Speed Change Lever (6) Shuttle Shift Lever (7) Clutch Pedal (8) Steering Wheel Tilt Pedal (9) Brake Pedal(LH) (10) Brake Pedal(RH) (11)
  • Page 43 4-12 DK65S MAIN SHIFT LEVER &HI-LO SHIFT LEVER The main shift lever pattern is in the form USING CREEP SPEED OPTION of an “H”. The range lever is used to se- 1. RECOMMENDED USES lect three stages, “High”, “Middle” and •...
  • Page 44 DESCRIPTION OF OPERATING SYSTEM 4-13 SHUTTLE SHIFT LEVER PTO SPEED CHANGE LEVER PTO SELECTION LEVER C71O424B C71O425B C71O426A (1) PTO Selection Lever (A) FORWARD (B) REVERSE (1) PTO Speed Change Lever (A) Independent PTO (A) 540rpm (B) 1,000rpm (B) Ground Speed PTO Two PTO speeds can be obtained by Push forward or pull backward to select You can select independent PTO opera-...
  • Page 45 4-14 DK65S FRONT WHEEL DRIVE LEVER PARKING BRAKE LEVER INDEPENDENT PTO The independent PTO mode is used for normal PTO operations. It operates con- tinuously at a constant speed, indepen- dent transmission speed selections. The PTO shaft turns in a clockwise direction (as viewed from the rear of the tractor).
  • Page 46 DESCRIPTION OF OPERATING SYSTEM 4-15 CLUTCH PEDAL STEERING WHEEL ADJUSTMENT BRAKE PEDAL(RIGHT AND LEFT) (TILTING PEDAL) C71O429B C71O430B C71O431B (1) Clutch Pedal (1) Tilting Pedal (A) PUSH (1) Brake Pedal (L) (3) Brake Lock (2) Brake Pedal (R) When the clutch pedal is fully depressed, 1.
  • Page 47 4-16 DK65S FOOT THROTTLE PEDAL DIFFERENTIAL LOCK PEDAL WARNING To avoid personal injury due to loss of steering control. Do not operate the tractor at high speeds with the differential lock engaged. Do not attempt to turn with the differential lock engaged.
  • Page 48 DESCRIPTION OF OPERATING SYSTEM 4-17 SEAT DRAWBAR HITCH SEAT BELT ADJUSTMENT 1. Ensure that seat belt is not twisted. Insert the latch plate into the buckle until it clicks. 2. Position the lap belt portion as low as possible across your hips, not across your abdomen.
  • Page 49 4-18 DK65S DESCRIPTION OF CAB OPERATING SYSTEM(OPTION) P.T.O SHAFT COVER C71O436B (1) P.T.O Shaft Cover WARNING To avoid injury, always keep the PTO shaft covered when not in C71O437B use. (1) Cassette Tape Recorder (11) Speaker Apply a light coating of grease to...
  • Page 50 DESCRIPTION OF OPERATING SYSTEM 4-19 REAR WINDOW ENTRANCE ON EITHER SIDE CAB - EXTERNAL PARTS C71O438B C71O439A C71O440A (1) Work Lamp(Front) (3) Rear View Mirror (1) Rear Window Latch (1) Door Handle (2) Work Lamp(Rear) (4) Wiper (2) Button (2) Button 1.
  • Page 51 4-20 DK65S WORK LIGHT (FRONT/REAR) WIPER C71O442B C71O443B C71O441B (1) Work Light (Front) Switch (1) Wiper Switch (Front) (1) Door Prop (LH,RH) (2) Work Light (Rear) Switch (2) Wiper Switch (Rear) (3) Work Lamp (3) Wiper, Front When operating the tractor with the doors To turn on, choose the switch marked 1.
  • Page 52 DESCRIPTION OF OPERATING SYSTEM 4-21 IN LET/OUT LET CIRCULATION SWITCH WARNING An automotive washer fluid is highly recommended. Plain wa- ter will freeze and damage the system. To avoid damage, do not operate the windshield washer without fluid. Do not operate the washer if there is mud or significant debris on the windshield.
  • Page 53 4-22 DK65S AIR CONDITIONER CASSETTE TAPE RECORDER 4. Compressor oil should always be changed or refilled in proportion to the prescribed amount of refrigerant whenever the system is serviced or repaired. 5. When working for prolonged periods, allow fresh air into the cab.
  • Page 54 DESCRIPTION OF OPERATING SYSTEM 4-23 INTERIOR CAB LIGHT ROOF VENT C71O448B C71O449B C71O450B (1) Roof Vent (1) Antenna (1) Interior Cab Light 1. Use the roof vent to allow fresh air INSERTING A CASSETTE TAPE Use the switch in the light assembly to into the cab.
  • Page 55 4-24 DK65S ACCESSORIES C71O453A C71O451B C71O452A (1) Sunroof Latch (1) Cigarette Lighter (2) Ashtray (1) Hanger (3) Rear Window Heater Switch (Option) The rear window heater switch auto- For added convenience; the tractor cab matically turns itself off after about 15 is equipped with a cigarette lighter, minutes.
  • Page 56 PRE-OPERATION CHECK OPERATING A NEW TRACTOR OPERATION OPERATING THE ENGINE OPERATING THE TRACTOR...
  • Page 57 5-2 DK65S PRE-OPERATION OPERATING NEW TRACTOR DAILY CHECK CHECK ITEM It is a good practice to know the condition - Walk around inspection. How a new tractor is handled and main- of your tractor before you start it. You tained determines the life of the tractor.
  • Page 58 OPERATION 5-3 OPERATING THE ENGINE STARTING THE ENGINE CHANGING LUBRICATING OIL FOR NEW TRACTOR In handling a new tractor, the following Special attention should be given to new precautions should be observed. tractors lubrication oil. New parts are not accustomed to each other and are not You should not operate your tractor at broken in properly.
  • Page 59 5-4 DK65S C71O502B C71O503A C71O504B (1) PTO Switch (1) Main Shift Lever (2) P.T.O Change Lever (1) Position Control Lever - ON - OFF 2. Push the PTO switch to the off position. 3. Place the main shift lever and the P.T.
  • Page 60 OPERATION 5-5 7. Turn the switch key to “Start” position. WARNING Do not operate the starter motor continuously for more than 10 seconds. If the engine does not start; turn the switch to “OFF”, wait 30 seconds, and repeat the starting procedure.
  • Page 61 5-6 DK65S HOW TO START IN WINTER STOPPING THE ENGINE WARMING UP 1. Reduce the engine speed, depress the WARM-UP AND TRANSMISSION OIL IN 1. Turn the start switch to the “ON” clutch pedal and apply even pressure position. Wait until the preheat (glow THE LOW TEMPERATURE RANGE to both brake pedals.
  • Page 62 OPERATION 5-7 JUMP STARTING TRANSMISSION OILWARM UP 4. Attach the red clamp to the positive terminal of the dead battery, and at- The hydraulic oil also serves as the tach the other end to the positive ter- transmission fluid. In cold weather, minal of the helper battery.
  • Page 63 5-8 DK65S OPERATING THE TRACTOR WEARING THE SEATBELT For the safety reasons, always wear the seatbelt properly. WARNING Always wear the seatbelt when a cab or ROPS is installed. Do not use the seatbelt when there is no cab or ROPS installed, or when the ROPS is folded.
  • Page 64 OPERATION 5-9 C71O512B C71O510B C71O511B (1) Parking Brake Lever (1) Position Control Lever (1) Hand Accelerator Lever 7. Release the parking brake. 4. Pull the position control lever backward 5. Increase the engine speed slowly from to raise the implement, if attached. idle speed to about half throttle.
  • Page 65 5-10 DK65S STOPPING THE TRACTOR CAUTION CAUTION Do not drive the tractor close to Always select a low speed set- the edges of ditches or banks ting before driving in potentially which may break under the hazardous conditions, such as: weight of the tractor;...
  • Page 66 OPERATION 5-11 PARKING PARKING BRAKE LEVER IMPORTANT WARNING Always set the parking brake Driving without releasing the parking when stopping the tractor. DO not brake will cause the brake disc to depend on the engine to keep the wear out quickly. tractor from moving.
  • Page 67 5-12 DK65S HOW TO TURN HOW TO DRIVE ON A SLOPE PRECAUTIONS WHEN ENTERING OR LEAVING A PAVED ROAD Approach all turns slowly. Always re- 1. Always drive slowly on slopes. Do not 1. Make sure that the left and right brake duce speed before turning.
  • Page 68 OPERATION 5-13 PRECAUTIONS WHILE DRIVING ON LOADING AND UNLOADING THE THE ROAD TRACTOR 1. When loading the tractor on a truck or WARNING trailer, do it by driving backward. Always connect the left and right 2. If the engine stalls during loading, ap- brake pedals before driving on ply the brake and allow the tractor to the road.
  • Page 69 5-14 DK65S POWER STEERING PRECAUTIONS USING IMPLEMENTS SAFELY 1. Power steering functions only when 1. Do not allow anyone to stand near the WARNING the engine is running. Steering may be tractor, or between the tractor and slightly harder at low engine speed.
  • Page 70 OPERATION 5-15 ATTACHING AN IMPLEMENT LIFTING DEVICES FOR AN ATTACH- POSITION CONTROL MENT The hydraulic lift will raise and lower implements attached to the 3-point hitch. It can be operated anytime that the en- gine is running; whether or not the clutch is engaged.
  • Page 71 5-16 DK65S DRAFT CONTROL MIXED CONTROL 3-POINT HITCH LOWERING SPEED C71O519A C71O518B C71O520B (1) Draft control Lever (1) Ground Surface (2) Soft Soil (1) 3-point hitch lowering speed knob (3) Implement Penetration Limit (A) LOCK ) FAST ) SLOW This will control the pull of the 3-point In the draft control mode;...
  • Page 72 3. Clean oil and dust from the coupler, then replace the dust plugs. CAUTION NOTE To avoid personal injury: Your local KIOTI Dealer can supply Stop the engine and relieve pres- parts to adapt couplers to hydraulic sure before connecting or dis- hoses.
  • Page 73 5-18 DK65S HOW TO USE AN IMPLEMENT WITH A ATTACHING A LOADER DOUBLE ACTING CYLINDER Push or pull the appropriate lever to acti- 1. Connect the two hoses from the cyl- vate the desired function (see chart inder by inserting the male couplers below).
  • Page 74 OPERATION 5-19 HOW TO USE ATTACHMENTS WITH A SINGLE ACTING CYLINDER (IF EQUIPPED) 5. When you move the control lever of the single/double acting valve to the D position, the cylinder retracts as the load comes down by its own weight. WARNING For your safety and best perfor- mance, use only implements and...
  • Page 75 5-20 DK65S ATTACHING DEVICES FOR GENERAL WHEN IMPLEMENT IS NOT ATTACHED ADJUSTMENT OF TELESCOPIC STABILIZER IMPLEMENTS 1. Fix lower link (LH & RH) so that the links do not come in contact with the wheels. 2. Use the bracket provided to secure the top link.
  • Page 76 OPERATION 5-21 WHEELS, TIRES AND TREAD LEVELING ADJUSTMENT EXTERNAL POSITION CONTROL LEVER TREADWIDTH - FRONT The front tread width is not adjustable. Check and tighten as instructed. 20 ~ 23 kgf·m Wheel nut torque 196 ~ 226 N.m 144.7 ~166.3 lbf.ft WARNING Do not use tires larger than specified.
  • Page 77 5-22 DK65S BALLAST AIR PRESSURE - TIRES SELECTING FRONT BALLAST Add weight to the front end, if needed, for stability. Heavy pulling and heavy rear mounted implements tend to lift the front wheels. Add enough ballast to maintain steering control and prevent tip over.
  • Page 78 Rear wheel weights are available, or liquid may be added to the tires. Consult your KIOTI dealer for the correct ballasting necessary for your particular application. C71O537B...
  • Page 79 SERVICE INTERVALS LUBRICANTS MAINTENANCE PERIODIC SERVICE...
  • Page 80 6-2 DK65S SERVICE INTERVALS INTERVAL (Operating Hours) INTERVAL (Years) MAINTENANCE TASKS Yearly 2Years 100 150 200 250 300 350 400 450 500 600 800 1000 2000 Change transmission oil Change engine oil Change brake and clutch oil Change front axle oil...
  • Page 81 MAINTENANCE 6-3 INTERVAL INTERVAL (Operating Hours) (years) Important MAINTENANCE TASKS 50 100 150 200 250 1500 3000 year years Check Fuel line Replace Check Intake air line Replace Adjust Toe-in Adjust Engine valve clearance Check Fuel injection nozzle injection pressure Check Injection pump Clean Air conditioner condenser net Replace Air conditioner belt tension...
  • Page 82 6-4 DK65S LUBRICANTS To prevent serious equipment damage, use only genuine DAEDONG fluids, oils and greases, or equivalents. SECTION CAPACITY LUBRICANTS Fuel 100 (26.4 U.S.gal.) Smokeless diesel Antifreeze +Pure water solution 9.08 Engine coolant (50:50) (2.6 U.S.gal.) Engine oil API CD 15W-40 (with filter) (1.8 U.S.gal.)
  • Page 83 MAINTENANCE 6-5 PERIODIC SERVICE FUEL ENGINE COOLANT CHECK THE COOLANT LEVEL Check the coolant level by inspecting the auxiliary coolant tank (expansion tank). If the coolant level is between FULL and LOW, then the coolant level is normal. Add coolant only if the level falls below the LOW mark.
  • Page 84 6-6 DK65S CLEANING THE RADIATOR SCREEN SELECTING AND MIXING COOLANT CHANGING THE COOLANT A permanent type (PT) antifreeze should always be used if there is any probability of freezing temperatures. Antifreeze low- ers the freezing point of the engine cool- ant to protect the cooling system and en- gine from freezing;...
  • Page 85 MAINTENANCE 6-7 CHECKING AND CHANGING LUBRICATING OILS CLEANING THE RADIATOR CORE IN CASE OF RADIATOR LEAKAGE Clean dust, dirt and trash from the radia- 1. Cooling system leaks should always be 1. Always check fluid levels with the trac- tor core (fins and tubes) by flushing with repaired promptly and properly.
  • Page 86 6-8 DK65S CHECKING AND CHANGING ENGINE OIL CHECK CHANGE 1. Park the machine on a flat surface. 2. Check engine oil before starting the en- gine or 5 minutes or more after the en- gine has stopped. 3. To check the oil level, draw out the dipstick, wipe it clean, replace it, and draw it out again.
  • Page 87 Drain the oil completely into a drain pan. 2. After draining reinstall the drain plug. 3. Fill with the new KIOTI TF65 fluid to the upper line of the gauge. (See “LUBRICANTS” in Maintenance Section) 4.
  • Page 88 6-10 DK65S CHANGING FILTERS FRONT AXLE OIL CHANGE CHANGING ENGINE OIL FILTER 3.5 -per side Front axle housing (0.9 U.S.gal.) oil capacity Front differential oil (1.2 U.S.gal.) capacity C71O610B C71O609A (1) Drain Plugs (1) Engine Oil Filter (2) Oil Level Sight Gauge (3) Oil Fill Plug 1.
  • Page 89 Water and particles are trapped by the Hydraulic oil filter locations: filter well. fuel filter to protect the engine and fuel DK65S: Left rear of tractor, inside of 2. Loosening the drain plug on the bot- system. Periodically drain contaminants wheel.
  • Page 90 6-12 DK65S AIR CLEANER SERVICING PRECAUTIONS CLEANING AND CHANGING THE AIR 1. Remove the drain plug at the bottom 1. Use only genuine replacement filter CLEANER ELEMENT of the transmission case and drain the elements. Do not use oil in this filter.
  • Page 91 MAINTENANCE 6-13 ADJUSTMENTS FAN BELT INSPECTION AND ADJUSTMENT CLUTCH PEDAL ADJUSTMENT 1. Stop the engine and remove the key. 2. Apply moderate thumb pressure to belt between pulleys. 3. If tension is incorrect, loosen the alter- nator mounting bolts and, using a le- ver placed between the alternator and the engine block, pull the alternator out until the deflection of the belts falls...
  • Page 92 6-14 DK65S BRAKE PEDAL ADJUSTMENT BRAKE AND CLUTCH OIL WARNING When making any brake adjust- ments, make sure that both pedal travel and pedal force are equal for both pedals. Unequal braking can result in a serious accident. Brake problems must be corrected immediately for your safety.
  • Page 93 MAINTENANCE 6-15 BLEEDING AIR FROM THE BRAKE SYSTEM PROCEDURE 1. Add approved brake oil to the reser- voir (1) as needed to bring the level up to the upper limit. 2. If brake oil is not drawn from the reser- voir into the master cylinder when the pedal is depressed, start the bleeding procedure with the master cylinder (3).
  • Page 94 6-16 DK65S STEERING WHEEL PLAY CHECK AND ADJUSTMENT OF TOE-IN CHECK 5. After bleeding the system, while the pedal is still depressed, tighten the bleeder valve securely. 6. Repeat the process for the opposite side brake. 7. Always check the oil level in the reser- voir before operating the tractor and fill as needed.
  • Page 95 MAINTENANCE 6-17 CHECKING AND ADJUSTING FRONT AXLE DRAINING WATER FROM THE CLUTCH HOUSING TOE-IN ADJUSTMENT C71O622A C71O623B C71O624A (1) Tie Rod (1) Nut (1) Drain Plug (2) Lock Nut (2) Bolt 1. Loosen the lock nut and turn the turn- If loose or improperly adjusted, front axle Water can accumulate in the clutch hous- buckle to adjust the rod length until the...
  • Page 96 Lubricate all points that have grease fit- age and personal injury. pair any other fuel leaks immedi- tings with a KIOTI approved lubricating When disconnecting the battery, re- ately to avoid fire and serious per- grease according to the maintenance move the negative (-) terminal first.
  • Page 97 Serious damage or fire could result. If a fuse blows repeatedly, a serious electrical problem likely exists. Con- C71O626B sult your KIOTI dealer (1) Fuse Box assistance. C71O627B...
  • Page 98 6-20 DK65S TABLE OF STANDARD BULBS SLOW-BLOW FUSE CHANGE CHANGING LIGHT BULBS/LAMPS Bulb name Standard When a lamp does not work: Reserve lamp 12V 10W 1. Check the appropriate fuse. Head light 12V 55W/60W 2. If the fuse is functional, remove the bulb from its socket and check.
  • Page 99 STORAGE REMOVING THE TRACTOR FROM STORAGE...
  • Page 100 7-2 DK45S STORAGE If you intend to store your tractor for an CAUTION extended period of time, follow the pro- To avoid personal injury: cedures outlined below. These proce- Do not clean the machine with en- dures will insure that the tractor is ready gine running.
  • Page 101 STORAGE 7-3 REMOVING THE TRACTOR FROM STORAGE 10. Keep the tractor in a dry place where 1. Check the tire air pressure and inflate the tractor is sheltered from rain. the tires if they are low. Cover the tractor. 2. Jack the tractor up and remove the 11.
  • Page 102 ENGINE TROUBLE SHOOTING TROUBLE SHOOTING...
  • Page 103 8-2 DK45S ENGINE TROUBLE SHOOTING WHEN ENGINE IS DIFFICULT TO START Cause Countermeasures Fuel is thick and doesn’t flow - Check the fuel tank and fuel filter. - Remove water, dirt and other impurities. - As all fuel will be filtered by the filter, if there should be water of other foreign matters on the filter, replace the filter.
  • Page 104 TROUBLE SHOOTING 8-3 WHEN OUTPUT IS INSUFFICIENT Cause Countermeasures - Clean orifice and needle valve, being very careful not to damage the Carbon stuck around orifice of nozzle piece nozzle orifice. - Check nozzle. If defective, replace with new parts. - Band valve and excessive wear of rings, pistons and liners cause insufficient Compression is insufficient leaking valves compression.
  • Page 105 8-4 DK45S WHEN COLOR OF EXHAUST IS SPECIALLY BAD Cause Countermeasures Fuel governing device is bad - Contact dealer for repairs. Fuel is of extremely poor quality - Select good quality fuel. Temperature Fuel type above -10°C (14°F) NO.2 Diesel below -10°C (14°F) NO.1 Diesel Nozzle is bad...
  • Page 106 TROUBLE SHOOTING 8-5 WHEN ENGINE MUST BE STOPPED IMMEDIATELY Cause Countermeasures Speed suddenly decreases or increases - Check the adjustments and timing of injection and the fuel system. Unusual sound is heard suddenly - Check all moving parts carefully. Color of exhaust suddenly turns dark - Check the fuel injection system, especially the fuel injection nozzle.
  • Page 107 8-6 DK45S TRACTOR TROUBLE SHOOTING WHEN TRACTOR DOES NOT MOVE WHILE ENGINE IS RUNNING Cause Countermeasures Speed change lever is at neutral - Check speed change lever. Parking brake is working - Release the parking brake. WHEN 3 POINT HITCH DOES NOT MOVE Cause Countermeasures Oil filter is clogged...
  • Page 108 TROUBLE SHOOTING 8-7 BATTERY TROUBLE SHOOTING Condition of Battery Cause Countermeasure Cause Starter does not function - Key is not “ON” - Turn key “ON” - Do not overuse the battery - Battery is over-used until light - Charge for long period by ordi- and charge before fully dis- becomes dim.
  • Page 109 INDEX...
  • Page 110 9-2 DK65S BEFORE OPERATING THE TRACTOR 1-2 MAINTENANCE ........6-1 INSTRUMENT PANEL AND SWITCHES ............4-4 Key switch ........4-5 Turn signal/Headlight/Horn switch . 4-5 DESCRIPTION OF CAB OPERATING OPERATION ......... 5-1 PTO clutch switch (Auto/Man.) ..4-6 SYSTEM(OPTION) ......4-19 OPERATING A NEW TRACTOR ..
  • Page 111 INDEX 9-3 OPERATING THE ENGINE ....5-3 Starting the engine ......5-3 PARKING THE TRACTOR ....1-9 TRACTOR SAFETY LABELS ..1-14 How to start in winter ....5-6 PERIODIC SERVICE ......6-5 TROUBLESHOOTING ......8-1 Stopping the engine ....... 5-6 Fuel ..........

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