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5
ACCELERATOR AND BRAKE PEDAL GROUP
following NOTE.
NOTE: New push nuts (18) and (27) must be used when reassembling the park brake (Figure 5-3,
Page 5-4).
3.2. To remove the park brake pedal (1), remove the push nut (27), disconnect the torsion spring (21)
(Figure 5-3, Page 5-4) and slide the pedal off of the shaft. See preceding NOTE.
3.3. Inspect all parts for wear or damage and replace as necessary.
Figure 5-3 Park Brake Assembly
PARK BRAKE INSTALLATION
1. From the bottom side of the floorboard, insert the park brake rod (16) through the brake pedal assembly
opening. Then install the park brake pawl (35) onto the shaft on the brake pedal assembly (8) and also
insert the park brake rod (16) into the park brake pawl.
2. Install the push nut (18) onto the park brake pawl shaft.
3. Install the spacer (22) and torsion spring (21) on the park brake pedal shaft on the brake pedal assembly.
4. Install the two bushings (25) in the park brake pedal and position the park brake pedal on the shaft on
the brake pedal assembly weldment (Figure 5-3, Page 5-4). Then attach the ends of the torsion spring
to the park brake pedal and to the brake pedal weldment as shown (Figure 5-4, Page 5-4).
5. Install the push nut (27) on the park brake pedal shaft (Figure 5-3, Page 5-4).
6. Connect park brake rod (16) ball joint to ball stud on park brake pedal assembly.
7. Adjust park brake ratchet/pawl gap and pawl engagement. Refer to the appropriate adjustment proce-
dure:
• Pedal Group Adjustment – Gasoline Vehicle on page 5-12, Step 4
• Pedal Group Adjustment – Electric Vehicles on page 5-17, Step 4
Page 5-4
2005-2006 HUV4210-G, 4210-E, 4210-GXP, 4210-EXP Maintenance and Service Manual
Brake Pedal and Park Brake
Hook one end of spring
on park brake weldment
SHAFT
Lift other end of spring up and
over brake weldment by prying down
on shaft with small screwdriver
Figure 5-4 Torsion Spring Installation
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