Sealey VS2046.V2 Instructions

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to Wear a face
instructions shield
1. SafETy
WaRNING! Ensure all Health and Safety, local authority, and general workshop practice regulations are strictly adhered to
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when using this kit.
Maintain tools in a good clean condition for the best and safest performance.
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DO NOT use test kit if parts are damaged.
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Wear approved eye protection. A full range of personal safety equipment is available from your Sealey Stockist.
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Wear suitable clothing to avoid snagging. DO NOT wear jewellery and tie back long hair.
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WaRNING! In a vehicle fitted with automatic transmission, select neutral or park.
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Use proper ventilation and avoid breathing in exhaust fumes.
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Keep a fire extinguisher to hand.
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Protect hands from burns, as the engine will be hot after the test.
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Account for all tools and parts being used, and DO NOT leave them in, or on the engine after use.
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ensure that any collected diesel is disposed of correctly, in accordance with local authority guidelines.
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DO NOT leave vehicle's engine running unattended whilst the testing kit is fitted.
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IMPORTaNT: Always refer to the vehicle manufacturer's service instructions, or a proprietary manual to establish the current procedure
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and data.
These instructions for use are provided as a guide only.
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2. INTRODuCTION
Updated kit designed to measure return fuel flow on diesel vehicles up to 6 cylinders, fitted with common rail injection system. Identifies worn,
blocked or inoperative injectors quickly and easily. Contains measurement tubes for short term tests and measurement bottles for long term, more
accurate evaluation. Master kit includes range of adaptors to suit Bosch, delphi, new delphi and denso injectors for comprehensive coverage of
common rail diesel vehicles. Supplied in carry-case.
3. OPERaTION
3.1. Most modern diesel vehicles are fitted with a sound deadening cowling over the top of the engine. If fitted, remove this cowling to
gain access to the engine.
3.2. Direct Connection Tubes (Bosch connectors only - see fig.1.5). These tubes are ideal for a vehicle which will not start, and
provide a very quick assessment.
3.2.1. The return pipes are retained by wire clips, remove the clips and store in a safe place. Gently ease out each of the return pipes
from the injectors (fig.2). Take care not to break the connectors as they can be brittle.
3.2.2. Plug the ends of the return pipes to avoid any spillage.
© Jack Sealey limited
DIESEL INJECTION LEak baCk kITS
Model no:
Wear protective Wear protective
gloves clothing
VS2048.V3
Original Language Version
VS2046.V2, VS2048.V3
Warning!
High Pressure
Fuel
VS2048.V3 VS2046.V2 Issue 3 (HF) 18/10/18
VS2046.V2