Related Manuals for Toro 200 Z Master Series
Summary of Contents for Toro 200 Z Master Series
- Page 1 Form No. 3327–888 Bagger 200 Series Z Master Model No. 78491—Serial No. 220000001 and Up Operator’s Manual Domestic English (EN)
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Page 2: Table Of Contents
........Dealer or Toro Customer Service and have the model and Safety and Instruction Decals . -
Page 3: Safety
Never operate with the discharge deflector raised, The following list contains safety information specific to removed or altered, unless using a grass catcher or Toro products and other safety information you must know. mulching baffles. Become familiar with the safe operation of the Keep hands and feet away from moving parts. -
Page 4: Setup
Setup Note: Determine the left and right sides of the machine from the normal operating position. Loose Parts Note: Use the chart below to verify all parts have been shipped. Description Qty. Bagger mounting bracket Side bracket—right Side bracket—left Long frame spacer—only two are needed for air cooled machines Installing bagger mounting bracket and the side Short frame spacer... -
Page 5: Removing The Drive Wheels
Description Qty. Caster weight U–bolt Installing the caster weights Nut, 1/2 in. Lock washer, 1/2 in. Plate Top weight Bolt, 1/2 x 3 in.— for two top weights Installing the top weights Bolt, 1/2 x 4 in.— for three top weights Removing the Drive Wheels Installing the Bagger Mounting Bracket onto an Air Cooled... -
Page 6: Installing The Bagger Mounting Bracket Onto A Liquid Cooled Machine
5. Repeat the previous steps for the opposite side (Fig. 2). m–5863 Figure 3 1. Bagger mounting bracket 4. Bumper 2. Bolt, 3/8 x 1–1/4 in. 5. Air cooled frame spacer 3. Flange nut, 3/8 in. 6. Bolt, 3/8 x 1–3/4 in. m–5978 Figure 2 Installing the Bagger Mounting... -
Page 7: Installing The Side Brackets To The Machine
3. In the bottom hole, install a bolt (3/8 x 1–1/4 in.) and a flange nut (3/8 in.) (Fig. 4). 4. Install a bracket stiffener to the side bracket and bagger mounting bracket. Use 4 bolts (3/8 x 3/4 in.) and 4 flange nuts (3/8 in.) (Fig. -
Page 8: Tightening All Mounting Bolts
m–3746 Figure 7 m–5875 1. Rear Idler pulley—remove 2. Adjustment slot Figure 6 1. Side bracket 3. Bolt, 3/8 x 1 in. 2. Place a wooden block under the spring loaded idler, to 2. Curved washer, 3/8 in. 4. Flange nut, 3/8 in. hold it above the rear frame (Fig. -
Page 9: Installing The Drive Pulley Assembly
m–5990 Figure 9 1. Template 3. Tight against back of frame 2. Clamp 4. Flush to side of frame m–6001 5. Remove the template. Figure 10 6. Drill 4 holes, 3/8 in. diameter, into the 1/8 in. pilot 1. Rear frame 5. -
Page 10: Installing The Bagger
Note: The bolt head on the drive pulley assembly, should be approximately a 1/4 in. (6mm) rearward of the center in the frame slot (Fig. 11). View this from the right–hand side of the machine. 2. Tighten the 4 bolts (1/2 x 1–1/4 in.), 4 washers (1/2 in.) and 4 locknuts (1/2 in.) (Fig. -
Page 11: Installing The Bagger Tensioner Pulley And Belt
9. Tape the template to the engine shroud. Mark the outer edge of the template. (Fig. 13). 10. Cut the engine shroud at the marked line. This will prevent damage to the engine shroud while using the bagger lever (Fig. 13). Note: Make sure to follow the template outline. -
Page 12: Adjusting The Bagger Belt
8. Adjust the bagger belt for proper tension. Refer to 3. There must be a gap of 1 in. 1/8 in. (26mm 3 mm) Adjusting the Bagger Belt on page 12. between the belt strands(Fig 18). 9. Adjust the PTO drive belt. Refer to Adjusting the PTO 4. -
Page 13: Installing The Weights
5. To adjust push arms, loosen jam nut and rotate ball joint counterclockwise, one turn at a time. Adjust each side the same amount (Fig. 21). Note: Increase belt tension by lengthening the push arms and decrease belt tension by shortening push arms. Important If the push arm lengths are changed, then the mower deck must be leveled. -
Page 14: Installing The Boot And Discharge Tubes
m–5882 m–5882 Figure 22 Figure 23 1. Front caster weight 4. Nut 1. Top weight 3. Front caster weight 2. U–bolt 5. Front caster 2. Bolt 4. Front caster wheel 3. Plate 6. Lock washer Installing the Boot and Installing the Extra Top Weights Discharge Tubes To comply with ANSI/OPEI B71.4–1999 Standard, top Note: Remember to replace the L or the straight end of the... -
Page 15: Checking The Tire Pressure
11. Slide the middle tube onto the boot and latch them Operation together (Fig. 24). Note: Determine the left and right sides of the machine from the normal operating position. Important If the machine is on a slope, chock or block the wheels to prevent the machine from slowly rolling. -
Page 16: Holding The Bagger Door Open
4. Return the bagger arm to upright position in one quick motion. Make sure the bagger door fully engages into the latch (Fig. 26). Note: Make sure the bagger latch is fully engaged before collecting grass. m–5876 Figure 27 1. Holding pin 3. -
Page 17: Removing The Bagger
4. Remove the tube assembly from the bagger (Fig. 24). Warning 5. Remove the boot from the mounting bracket (Fig. 24). 6. Lower the grass deflector back into place. An uncovered discharge opening could allow the lawn mower to throw objects in the operator’s or 7. -
Page 18: Operating And Bagging Tips
Operating and Bagging Tips Bagging Long Grass Excessively long grass is heavy and may not be propelled completely into the bagger. If this happens, the tube and Machine Size boot may plug. To avoid plugging the bagging system, mow the grass at a high height-of-cut, then lower the Remember that the machine is longer and wider with this mower to your normal cutting height and repeat the attachment installed. -
Page 19: Maintenance
curb is higher than 6 inches (152 mm), cross it at a sharp angle with the deck fully raised. Use extreme caution when loading onto a trailer. Maintenance Important If the machine is on a slope, chock or block the wheels to prevent the machine from slowly rolling. Note: Determine the left and right side of the machine from the normal operating position. -
Page 20: Inspecting The Mower Blades And Baffles
Inspecting the Mower Blades 2. Inspect the bagger attachment for damage. Refer to Inspecting the Bagger Attachment on page 19. and Baffles 3. Make sure the bagger is empty and thoroughly dry. 1. Inspect the mower blades and baffles regularly and 4. - Page 21 Problem Possible Causes Corrective Action Boot and tubes plug too frequently. 1. Hopper is too full. 1. Dump more frequently. 2. Low engine speed. 2. Always operate the bagger at full throttle. 3. Grass is too wet. 3. Cut grass when dry. 4.
- Page 23 Template No. 1 Do Not cut out to sharp point. Cut with a Scale radius as shown. 1 inch Use this for liquid 26 mm cooled engines only. Cut out template here Template No. 1 Cut the engine shroud along this edge. Line up mark where bolt head hits the Cut the engine shroud...