Siemens Sinamics S120 Comissioning Manual
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Siemens Sinamics S120 Comissioning Manual

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  • Page 3 ___________________ Preface Fundamental safety ___________________ instructions ___________________ Startdrive commissioning SINAMICS tool ___________________ Fundamentals S120 Commissioning with Startdrive ___________________ Commissioning ___________________ Diagnostics Commissioning Manual ___________________ Appendix Valid for: Firmware version 4.8, Startdrive V14 (IH3), 07/2016 6SL3097-4AA10-0BP0...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Preface

    (mailto:docu.motioncontrol@siemens.com). Siemens MySupport/Documentation At the following address (http://www.siemens.com/mdm), you can find information on how to create your own individual documentation based on Siemens' content, and adapt it for your own machine documentation. Training At the following address (http://www.siemens.com/sitrain), you can find information about SITRAIN (Siemens training on products, systems and solutions for automation and drives).
  • Page 6 • SINUMERIK 840 Equipment for Machine Tools (Catalog NC 62) • Installation/assembly SINAMICS S120 Manual for Control Units and Additional System Components • SINAMICS S120 Manual for Booksize Power Units • SINAMICS S120 Manual for Booksize Power Units C/D Type •...
  • Page 7 Preface Usage phase Document/tool Maintenance/servicing SINAMICS S120 Commissioning Manual with STARTER • SINAMICS S120/S150 List Manual • SINAMICS S120 Commissioning Manual with Startdrive • References SINAMICS S120/S150 List Manual • available as of Startdrive V14 release available as of Startdrive V14 SP1 release...
  • Page 8 Relevant directives and standards You can obtain an up-to-date list of currently certified components on request from your local Siemens office. If you have any questions relating to certifications that have not yet been completed, please ask your Siemens contact person.
  • Page 9 SINAMICS S devices showing the test symbols fulfil the EMC requirements for Australia and New Zealand. Quality systems Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. Not relevant standards China Compulsory Certification SINAMICS S devices do not fall in the area of validity of the China Compulsory Certification (CCC).
  • Page 10 This document contains recommendations relating to third-party products. Siemens accepts the fundamental suitability of these third-party products. You can use equivalent products from other manufacturers. Siemens does not accept any warranty for the properties of third-party products. Commissioning with Startdrive Commissioning Manual, (IH3), 07/2016, 6SL3097-4AA10-0BP0...
  • Page 11 Preface Ground symbols Table 2 Symbols Symbol Meaning Connection for protective conductor (PE) Ground (e.g. M 24 V) Connection for function potential bonding Notation The following notation and abbreviations are used in this documentation: Notation for faults and alarms (examples): Fault 12345 •...
  • Page 12 Preface Commissioning with Startdrive Commissioning Manual, (IH3), 07/2016, 6SL3097-4AA10-0BP0...

  • Page 13: Table Of Contents

    Table of contents Preface ..............................5 Fundamental safety instructions ......................17 General safety instructions ..................... 17 Handling electrostatic sensitive devices (ESD) ..............22 Industrial security ........................23 Residual risks of power drive systems ..................24 Startdrive commissioning tool ........................ 27 Overview ..........................
  • Page 14 Table of contents Commissioning ............................. 53 Call Startdrive ......................... 53 Commissioning workflow ....................... 54 Creating a project ........................55 4.3.1 Creating a new project or opening a project ................55 4.3.2 Recommended order of creation ................... 59 4.3.3 Inserting a drive........................60 4.3.3.1 Inserting a drive offline ......................
  • Page 15 Table of contents 4.6.3.5 Sampling times/pulse frequency ................... 122 4.6.3.6 Enable logic .......................... 125 4.6.4 Important optimization steps ....................127 4.6.4.1 Auto Servo Tuning ........................ 127 4.6.4.2 Stationary/rotating measurement ..................133 Loading the project to the target device................136 Diagnostics ............................137 Overview ..........................
  • Page 16 Table of contents 5.3.5 Diagnostics information for drive axes ................. 172 5.3.5.1 Calling the screen form ......................172 5.3.5.2 Missing enables ........................172 5.3.5.3 Displaying control/status words ................... 173 5.3.5.4 Status parameters ........................ 174 Fault and alarm messages ....................175 5.4.1 General information about faults and alarms ...............

  • Page 17: Fundamental Safety Instructions

    Fundamental safety instructions General safety instructions DANGER Danger to life due to live parts and other energy sources Death or serious injury can result when live parts are touched. • Only work on electrical devices when you are qualified for this job. •...
  • Page 18 Fundamental safety instructions 1.1 General safety instructions WARNING Danger to life when live parts are touched on damaged devices Improper handling of devices can cause damage. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components;...
  • Page 19 Fundamental safety instructions 1.1 General safety instructions WARNING Danger to life through electric shock due to the residual charge of the power component capacitors Because of the capacitors, a hazardous voltage is present for up to 5 minutes after the power supply has been switched off.
  • Page 20 Fundamental safety instructions 1.1 General safety instructions WARNING Danger to life through unexpected movement of machines when using mobile wireless devices or mobile phones Using mobile wireless devices or mobile phones with a transmit power > 1 W closer than approx.
  • Page 21 Fundamental safety instructions 1.1 General safety instructions NOTICE Device damage caused by incorrect voltage/insulation tests Incorrect voltage/insulation tests can damage the device. • Before carrying out a voltage/insulation check of the system/machine, disconnect the devices as all converters and motors have been subject to a high voltage test by the manufacturer, and therefore it is not necessary to perform an additional test within the system/machine.

  • Page 22: Handling Electrostatic Sensitive Devices (Esd)

    Fundamental safety instructions 1.2 Handling electrostatic sensitive devices (ESD) Handling electrostatic sensitive devices (ESD) Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge. NOTICE Damage through electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual components, integrated circuits, modules or devices.

  • Page 23: Industrial Security

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions. Use of product versions that are no longer supported, and failure to apply latest updates may increase customer’s exposure to cyber threats.

  • Page 24: Residual Risks Of Power Drive Systems

    Fundamental safety instructions 1.4 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine- or system-related risk in accordance with the respective local regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system: 1.
  • Page 25 Fundamental safety instructions 1.4 Residual risks of power drive systems 5. Release of environmental pollutants or emissions as a result of improper operation of the system and/or failure to dispose of components safely and correctly 6. Influence of network-connected communication systems, e.g. ripple-control transmitters or data communication via the network For more information about the residual risks of the drive system components, see the relevant sections in the technical user documentation.
  • Page 26 Fundamental safety instructions 1.4 Residual risks of power drive systems Commissioning with Startdrive Commissioning Manual, (IH3), 07/2016, 6SL3097-4AA10-0BP0...

  • Page 27: Startdrive Commissioning Tool

    Startdrive commissioning tool Overview The Startdrive integrated engineering tool is available for the configuration and parameter assignment of drives in the TIA Portal. You can perform the following tasks, for example, with Startdrive: ● You create projects for drive-specific solutions. ●...

  • Page 28: Structure Of The User Interface

    Startdrive commissioning tool 2.2 Structure of the user interface Structure of the user interface 2.2.1 Project view for parameterizing the drive The following figure shows an example of the components of the project view: ① Project navigator Is used to display and edit components and project data. ②...

  • Page 29: Project Navigation

    Startdrive commissioning tool 2.2 Structure of the user interface 2.2.2 Project navigation Description The project navigation is used to display and edit components and project data. After being inserted, drives are displayed as follows in the project navigation: Figure 2-2 Example: Project navigation Entry Description...

  • Page 30: User Interface - Parameterization

    Startdrive commissioning tool 2.3 User interface - parameterization User interface - parameterization 2.3.1 Modules in the hardware catalog As soon as the device configuration is active, a hardware catalog can be displayed/hidden at the right-hand edge of the program window. The device configuration automatically becomes active as soon as a drive device was inserted.
  • Page 31 Startdrive commissioning tool 2.3 User interface - parameterization The SINAMICS modules are arranged as follows in the hardware catalog: ① Control Units; available Control Units of the SINAMICS CU320-2 type ② Active, Basic and Smart Line Modules ③ Single Motor Modules and Double Motor Modules ④...

  • Page 32: Device View

    Startdrive commissioning tool 2.3 User interface - parameterization 2.3.2 Device view Configure the drive line-up in the "Device view". You insert components and edit the DRIVE- CLiQ connections. You can call the device view by double-clicking the "Device configuration" entry in the project navigation. The device overview provides a tabular overview of all configured components and their data.
  • Page 33 Startdrive commissioning tool 2.3 User interface - parameterization Overview of device view The following figure shows an overview of the device view. ① Control Unit ② DRIVE-CLiQ interface ③ DRIVE-CLiQ connection ④ Infeed ⑤ Slot for option modules ⑥ Motor ⑦...

  • Page 34: Parameterization Editor

    Startdrive commissioning tool 2.3 User interface - parameterization 2.3.3 Parameterization editor The parameterizing editor comprises 2 tabs, under which you can parameterize the drive: ● In the function view, you parameterize the drive using a graphic user interface. The individual screen forms are based on the function diagrams – and include the parameters required.

  • Page 35: Function View

    Startdrive commissioning tool 2.3 User interface - parameterization 2.3.4 Function view You parameterize the drive using a graphical user interface in the "Function view". The individual masks are based on function diagrams and contain the required parameters. Note All parameters You can find all parameters of the drive in the "Parameter view (Page 36)".

  • Page 36: Parameter View

    Startdrive commissioning tool 2.3 User interface - parameterization 2.3.5 Parameter view The "Parameter view" (expert list) provides a clearly organized display of the parameters available for the device. Note Locked parameters No parameters with the padlock icon can be changed OFFLINE. To enter these parameters offline, use the appropriate masks and dialogs in the hardware configuration that you find in the device view.
  • Page 37 Startdrive commissioning tool 2.3 User interface - parameterization Structure of the parameter view The following figure shows the structure of the parameter view: ① Drop-down list to restrict the parameter views: Display standard parameters • Display extended parameters • Display service parameters (password required) •...

  • Page 38: Inspector Window

    Startdrive commissioning tool 2.3 User interface - parameterization 2.3.6 Inspector window Properties and parameters of the selected object are displayed in the inspector window. You can edit these properties and parameters. For example, you can specify the unspecified S120 drive objects inserted in the device view. Structure The information and parameters in the inspector window are subdivided into various ①...
  • Page 39 For each information type, there are additional subareas that can be displayed via secondary ② tabs The most important information type for SINAMICS S120 drives is the "Properties" area. The following secondary tabs are displayed in this area: ● General Display of the properties and settings of the drive device or the module.

  • Page 40: User Interface - Trace Function

    Startdrive commissioning tool 2.4 User interface - trace function User interface - trace function 2.4.1 Configuration Display areas The user interface of the trace function comprises several areas. The following diagram shows the structure of the trace user interface in Startdrive as example: Commissioning with Startdrive Commissioning Manual, (IH3), 07/2016, 6SL3097-4AA10-0BP0...
  • Page 41 Startdrive commissioning tool 2.4 User interface - trace function Project navigator Management and creation of the trace and measurements directly in the project tree and via context menu commands. Working area ① Trace toolbar Icons for managing the trace in the project and device: Activation/deactivation of installed traces •...

  • Page 42: Curve Diagram

    Startdrive commissioning tool 2.4 User interface - trace function 2.4.2 Curve diagram The curve diagram displays the selected signals of a recording. Binary signals are shown in the lower diagram as bit track. You can adapt the display of the signals in the signal table and with the toolbar of the curve diagram.

  • Page 43: Drive Control Panel

    Startdrive commissioning tool 2.5 Drive control panel Drive control panel The drive control panel (see Chapter "Using the control panel (Page 105)") is used to control and monitor individual drives. You traverse drives with the control panel by specifying values. Depending on the operating mode, these are, for example, speed setpoints.

  • Page 44: Online And Diagnostics

    Startdrive commissioning tool 2.6 Online and diagnostics Online and diagnostics In the "Online & Diagnostics" working area (see Chapter "Online diagnostics (Page 168)"), you work in the online mode and view, for example, the drive alarms or the fault, warning or message history.

  • Page 45: Fundamentals

    ● A programming device (PG/PC) ● Startdrive commissioning tool ● A communication interface, e.g. PROFINET, Ethernet ● Completely wired-up drive line-up (see the SINAMICS S120 Manual) A configuration example with booksize components and PROFINET communication is shown in the following diagram:...

  • Page 46: Safety Instructions For Commissioning

    • Observe the safety instructions provided in the hardware documentation. • When assessing the risk, take into account residual risks. Note Please observe the installation guidelines and safety instructions in the SINAMICS S120 Equipment Manuals. Commissioning with Startdrive Commissioning Manual, (IH3), 07/2016, 6SL3097-4AA10-0BP0...

  • Page 47: Check Lists When Commissioning Sinamics S

    Fundamentals 3.3 Check lists when commissioning SINAMICS S Check lists when commissioning SINAMICS S Checklist for commissioning booksize power units The following checklist must be carefully observed. Read the safety instructions in the manuals before starting any work. Table 3- 1 Checklist for commissioning (booksize) Check Are the environmental conditions in the permissible range?

  • Page 48: Bico Interconnections

    Further information Detailed information on BICO technology and BICO connections can be found in Section "Basics of the drive system" in the SINAMICS S120 Drive Functions Function Manual. In Startdrive for S120, the parameterization is possible via: ● Parameter view ●...
  • Page 49 Fundamentals 3.4 BICO interconnections Binectors, BI: Binector input, BO: Binector output A binector is a unitless digital (binary) signal that can assume a value of 0 or 1. Binectors are subdivided into binector inputs (signal sink) and binector outputs (signal source).

  • Page 50: Interconnect Bico Inputs

    Fundamentals 3.4 BICO interconnections 3.4.2 Interconnect BICO inputs Use a connection dialog to connect binector or connector inputs. Connecting a signal To make a connection, proceed as follows: 1. Click the binector or connector symbol of the signal that you want to connect. A connection dialog for the selection of the possible parameters opens.
  • Page 51 Fundamentals 3.4 BICO interconnections The last set signal source is displayed in the "Selected source" field. If a connection was not available previously, the value 0 is displayed. 2. Select the parameter that you want to connect. If connectable bits of the parameter are available, they are displayed in a drop-down list. Figure 3-3 BICO dialog: Parameter bits opened 3.

  • Page 52: Permanently Save The Settings

    Fundamentals 3.5 Permanently save the settings Permanently save the settings Saving the configuration In Startdrive, settings are predominantly made using screen forms. The complete project must be saved in order that the settings made are permanently active. 1. Click on "Save project" in the toolbar. 2.

  • Page 53: Commissioning

    Commissioning Call Startdrive Note The following procedure is based on the Windows 7 operating system. Operation can deviate slightly for other operating systems Call the Startdrive application 1. Click on the Startdrive icon of your user interface. Startdrive opens. Commissioning with Startdrive Commissioning Manual, (IH3), 07/2016, 6SL3097-4AA10-0BP0...

  • Page 54: Commissioning Workflow

    Commissioning 4.2 Commissioning workflow Commissioning workflow The following steps are required when commissioning a drive: 1. Create a project with Startdrive. 2. Establish an online connection between Startdrive and the target device. 3. Commission the drive at the control panel 4.

  • Page 55: Creating A Project

    Commissioning 4.3 Creating a project Creating a project 4.3.1 Creating a new project or opening a project For projects, the choice is yours: ● You create a completely new project (see "Create new project"). ● You open an existing project, and subsequently change the project configuration (see "Open existing project").
  • Page 56 Commissioning 4.3 Creating a project The new project is created and simultaneously opened. Possible next steps are displayed in the detailed view. Figure 4-2 Getting Started Commissioning with Startdrive Commissioning Manual, (IH3), 07/2016, 6SL3097-4AA10-0BP0...
  • Page 57 Commissioning 4.3 Creating a project Opening an existing project If you wish to change the data of an existing project, then you can load this project at any time. 1. Click on "Open existing project" in the secondary navigation in the Portal view of Startdrive.
  • Page 58 Commissioning 4.3 Creating a project Click on "Browse", double-click on the required project in your directory structure, select project file "*.ap14". Figure 4-4 Opening an existing project from the directory Then click on "Open". Result The selected project opens. If another project was previously displayed, then it is now closed.

  • Page 59: Recommended Order Of Creation

    Commissioning 4.3 Creating a project 4.3.2 Recommended order of creation After a new project has been created, the required components must be inserted into the device configuration – and in most cases, also specified. If an optimum sequence is maintained when inserting the components, then the inserted components are also automatically wired.

  • Page 60: Inserting A Drive

    Commissioning 4.3 Creating a project 4.3.3 Inserting a drive 4.3.3.1 Inserting a drive offline Requirement You have created a project (Page 55) or have opened an existing project. Inserting the drive via the Portal view Insert new devices (drives) either in the Portal or the project view. Proceed as follows to insert devices in the Portal view: 1.
  • Page 61 Commissioning 4.3 Creating a project 4. Select the drive from the list, and if required enter a different device name in the input field at the top left (default: "Drive device_x"). 5. Double-click the required drive. Figure 4-5 Adding a drive device Commissioning with Startdrive Commissioning Manual, (IH3), 07/2016, 6SL3097-4AA10-0BP0...
  • Page 62 Commissioning 4.3 Creating a project If the "Open device view" option is activated, then the drive is immediately created in the device view. Figure 4-6 Inserting a drive device Commissioning with Startdrive Commissioning Manual, (IH3), 07/2016, 6SL3097-4AA10-0BP0...
  • Page 63 Commissioning 4.3 Creating a project Inserting a drive via the Portal view Proceed as follows to insert new devices (drives) in the project view: 1. Double-click "Add new device" in the project navigation. The dialog box with the same name opens. 2.

  • Page 64: Inserting An Infeed Unit

    Commissioning 4.3 Creating a project Inserting a device in the network view Alternatively, you can insert a device in the network view. 1. Open the network view in the project view. 2. Drag and drop the device from the hardware catalog to the network view. Result The drive has been inserted.
  • Page 65 Commissioning 4.3 Creating a project Inserting an infeed unit You insert an infeed unit via the hardware catalog 1. Open "Line Modules" in the hardware catalog. Active Line Modules, Basic Line Modules and Smart Line Modules can be selected. 2. Select the unspecified infeed unit in the hardware catalog. Figure 4-8 Selecting an infeed unit 3.

  • Page 66: Specifying The Infeed Unit Space Holder

    Commissioning 4.3 Creating a project 4.3.4.2 Specifying the infeed unit space holder Up until now, only an unspecified component envelope (space holder) exists. This component envelope must now be specified in more detail by using an article number so that the components in the device view correspond to what you have installed in your actual drive system.
  • Page 67 Commissioning 4.3 Creating a project 3. In the secondary navigation of the inspector window, select "Line Module - Selection – ALM" A list of the Line Modules available is displayed to the right in "Line Module - Selection". Figure 4-11 Line Module - Selection 4.

  • Page 68: Editing Components In The Device View

    Commissioning 4.3 Creating a project Data of the selected infeed unit is assigned to the unspecified infeed unit. The white area turns dark gray. As default setting, a DRIVE-CLiQ connection is established between interfaces X100 and X200. Result The infeed unit is inserted and specified. 4.3.4.3 Editing components in the device view Editing components...
  • Page 69 Commissioning 4.3 Creating a project Deleting the component Delete the components that you no longer require. 1. Right-click in the gray border. A shortcut menu opens. Figure 4-14 Deleting a DRIVE-CLiQ component 2. To delete the DRIVE-CLiQ component, select "Delete" from the shortcut menu. The component is deleted from the editor.

  • Page 70: Editing A Drive-Cliq Connection

    Commissioning 4.3 Creating a project 4.3.4.4 Editing a DRIVE-CLiQ connection DRIVE-CLiQ connections Blue lines are used to visualize the DRIVE-CLiQ connections between the various components. The connections must be created in accordance with the real wiring in the offline project. When creating a component, the connections are drawn with the default settings.
  • Page 71 Commissioning 4.3 Creating a project Drawing the DRIVE-CLiQ connection A DRIVE-CLiQ connection is drawn between two DRIVE-CLiQ ports. 1. Left-click the output port and keep the mouse button pressed. Figure 4-16 Drawing the DRIVE-CLiQ connection 2. Drag the blue line displayed to the target port. A connection is established between the two ports.

  • Page 72: Inserting A Motor Module

    Commissioning 4.3 Creating a project 4.3.5 Inserting a motor module Requirement ● A project has been created. ● A control module (drive) has been inserted in the device configuration. ● An infeed unit is inserted. In case of doubt, you can also add the infeed unit at a later point in time. However, in this case, you must manually wire the "infeed unit"...
  • Page 73 Commissioning 4.3 Creating a project 3. Drag the unspecified Motor Module into the device view. Figure 4-18 Motor Module inserted The DRIVE-CLiQ connection is automatically established. 4. Click on the Motor Module in the device view. Ensure that you click in the white area of the Motor Module.
  • Page 74 Commissioning 4.3 Creating a project 6. In the secondary navigation of the inspector window, select "Motor Module - Selection - SMM" Figure 4-19 Motor Module specified 7. Select your Motor Module in the list based on the article number. The data of the selected Motor Module is assigned to the unspecified Motor Module. The white area turns dark gray.

  • Page 75: Inserting A Motor

    Commissioning 4.3 Creating a project 4.3.6 Inserting a motor Requirement ● A project has been created. ● A control module (drive) has been inserted in the device configuration. ● A Motor Module is inserted. ● An infeed unit is inserted. In case of doubt, you can also add the infeed unit at a later point in time.
  • Page 76 Commissioning 4.3 Creating a project 3. Drag the unspecified motor into the lower area of the Motor Module. Figure 4-21 Motor inserted 4. Click on the unspecified motor in the device view. 5. Open the inspector window if it has still not been opened or displayed. Commissioning with Startdrive Commissioning Manual, (IH3), 07/2016, 6SL3097-4AA10-0BP0...
  • Page 77 Commissioning 4.3 Creating a project 6. In the secondary navigation of the inspector window, select "Motor data selection..." 7. Based on the article number, select a motor with the appropriate motor encoder from the list. Figure 4-22 Motor specified The data of the selected motor are assigned to the unspecified motor. The white area turns dark gray.

  • Page 78: Inserting Measuring Systems

    This is the reason that high quality encoders must be used for motor encoders. – Siemens motors that have already been configured are created in the device view with the matching encoder and the encoder evaluation. – DRIVE-CLiQ motors are inserted together with an encoder. The drive and encoder parameters are transferred when you then load the configuration to the drive (download).
  • Page 79 Commissioning 4.3 Creating a project More detailed information on the encoders is provided in the Startdrive online help. Note Encoders from the hardware catalog All of the encoders, which are listed in the hardware catalog, no longer have to be parameterized, as they are already preassigned the appropriate settings.
  • Page 80 Commissioning 4.3 Creating a project Inserting and specifying an encoder Using the hardware catalog, you insert an encoder in an unspecified form. 1. Open "Measuring systems" in the hardware catalog. One of the following measuring systems can be selected: – DRIVE-CLiQ encoder –...
  • Page 81 Commissioning 4.3 Creating a project 3. Drag the unspecified encoder into the lower area of the Motor Module. Figure 4-24 Encoder inserted An encoder and a Sensor Module are created. 4. Click on the unspecified encoder in the device view. 5.
  • Page 82 Commissioning 4.3 Creating a project 6. In the secondary navigation of the inspector window, select "Encoder data selection..." Figure 4-25 Encoder specified 7. Select the desired encoder in the "Encoder selection..." list. The data of the selected encoder are assigned to the unspecified encoder. The white area turns dark gray.

  • Page 83: Specifying The Encoder Evaluation

    Commissioning 4.3 Creating a project 4.3.7.2 Specifying the encoder evaluation Requirement You have already specified an encoder. The unspecified encoder evaluation is displayed. Specifying the encoder evaluation Various Sensor Modules are available for the encoder evaluation. Different types are offered for selection depending on the encoder.

  • Page 84: Encoder System Connection

    Commissioning 4.3 Creating a project The Sensor Modules that are available are listed in the inspector window. Figure 4-27 Encoder evaluation specified 2. Select your Sensor Module. Result The Sensor Module has been specified. 4.3.7.3 Encoder system connection Description The Sensor Modules evaluate the signals from the connected motor encoders or external encoders and convert the signals so that they can be evaluated by the Control Unit.
  • Page 85 Commissioning 4.3 Creating a project Assignment of measuring system to Sensor Modules Measuring systems SMC10 SMC20 SMC30 SMC40 SME20 SME25 SME120 SME125 Resolver Incremental enco- der sin/cos (1Vpp) with zero pulse Incremental encod- er sin/cos (1Vpp) without zero pulse EnDat absolute encoder Incremental En- coder TTL/HTL...

  • Page 86: Inserting Additional System Components

    Commissioning 4.3 Creating a project 4.3.8 Inserting additional system components 4.3.8.1 Adding a Terminal Module Requirement You have already inserted a Control Unit. Adding Terminal Modules With Terminal Modules, you can expand the interfaces of the Control Unit (CU). They are connected to the Control Unit via DRIVE-CLiQ.
  • Page 87 Commissioning 4.3 Creating a project The DRIVE-CLiQ connections are drawn automatically. Figure 4-28 Terminal Module Commissioning with Startdrive Commissioning Manual, (IH3), 07/2016, 6SL3097-4AA10-0BP0...

  • Page 88: Adding A Terminal Board

    Commissioning 4.3 Creating a project 4.3.8.2 Adding a Terminal Board Requirement You have already inserted a Control Unit. Adding a Terminal Board The TB30 Terminal Board allows you to expand the interfaces of the Control Unit (CU). The Terminal Board is inserted into the option slot of the Control Unit. The Terminal Board does not have to be specified any further.
  • Page 89 Commissioning 4.3 Creating a project The DRIVE-CLiQ connections are drawn automatically. Figure 4-29 Terminal Board Commissioning with Startdrive Commissioning Manual, (IH3), 07/2016, 6SL3097-4AA10-0BP0...

  • Page 90: Establishing An Online Connection To The Drive

    Commissioning 4.4 Establishing an online connection to the drive Establishing an online connection to the drive 4.4.1 Overview 2 interfaces are available for CU320-2 PN Control Units, via which you can go online with the drive. Interfaces for the online connection You first connect your PC to the appropriate Control Unit interface.
  • Page 91 Commissioning 4.4 Establishing an online connection to the drive IP addresses in the project A CU320-2 PN is created with the following IP addresses in a project in TIA Portal: ● Ethernet commissioning interface X127: The addresses correspond to the addresses that have already been assigned in the drive.

  • Page 92: Connection Via Standard Ethernet Interface

    Commissioning 4.4 Establishing an online connection to the drive Selecting the preferred PG/PC interface If you prefer to use a specific network interface of your PG/PC to establish an online connection, you can preset this interface. 1. Select the "Options > Settings" menu. The settings of the TIA Portal are displayed.
  • Page 93 Commissioning 4.4 Establishing an online connection to the drive Going online If you have found the drive at "Online access", establish an online connection. The first time you establish a connection, you must set the "PG/PC interface" and "Connection to interface/subnet"...

  • Page 94: Online Connection Via Profinet Interface

    Commissioning 4.4 Establishing an online connection to the drive 5. Select one of the following search options in the "Select target device" drop-down list: – Show devices with the same addresses – Show all compatible nodes – Displaying accessible nodes 6.

  • Page 95: Online Access Via Profinet

    Commissioning 4.4 Establishing an online connection to the drive 4.4.3.2 Online access via PROFINET Use online access Get the TIA Portal to search for the drive via the online access of your computer. Requirement ● You have inserted a CU320-2 PN Control Unit. ●...

  • Page 96: Assigning An Ip Address

    Commissioning 4.4 Establishing an online connection to the drive If the communication parameters are at their factory settings (IP address 0.0.0.0 and no device name), then the default device names of the TIA Portal ("Node" in this case) and the MAC address are displayed. If you want to go online on the device, you must assign an IP address and a device name.
  • Page 97 Commissioning 4.4 Establishing an online connection to the drive Requirement An online connection to the drive exists, and you have made a search for the drives under Online access in the appropriate interface with "Update accessible devices". The device is displayed. Procedure To assign an IP address, proceed as follows: 1.

  • Page 98: Assigning Profinet Device Names

    Commissioning 4.4 Establishing an online connection to the drive 4.4.3.4 Assigning PROFINET device names Assigning a name In addition to the IP address, the drive must also be assigned a device name for operation in a PROFINET subnet. The name must comply with the DNS name syntax; for detailed information, review the TIA Portal online help.

  • Page 99: Comparing Ip Addresses

    Commissioning 4.4 Establishing an online connection to the drive 4.4.3.5 Comparing IP addresses IP address and the subnet mask in the project After you have assigned an IP address to the drive, check the IP address and subnet mask set in the project. An online connection can only be established when the settings in the project and in the device are identical.

  • Page 100: Setting The Pg/ Pc Interface

    Commissioning 4.4 Establishing an online connection to the drive 4.4.3.6 Setting the PG/ PC interface The PROFINET communication between the drive and the PG/PC is performed via an Ethernet interface. For PROFINET communication, the IP address and the subnet mask of the PG/PC interface must lie within the number range of the PROFINET subnet.
  • Page 101 Commissioning 4.4 Establishing an online connection to the drive Adding an IP address in the subnet 1. Click in the toolbar on button The "Select devices for setting up the online connection" dialog box opens. Figure 4-39 Selecting a device for online connection 2.
  • Page 102 Commissioning 4.4 Establishing an online connection to the drive 4. Click "Yes" to assign the IP address. Figure 4-41 IP address added 5. Confirm with "Yes". The interface has been assigned the IP address within the PROFINET subnet. Result ● You have assigned the PG/PC interface. ●...

  • Page 103: Restoring Factory Settings

    Commissioning 4.4 Establishing an online connection to the drive Displaying and deleting temporary IP addresses You can display and also delete all temporarily assigned addresses. 1. Navigate in the project navigator under "Online access" to the appropriate interface. 2. In the shortcut menu, click "Properties". 3.
  • Page 104 Commissioning 4.4 Establishing an online connection to the drive Procedure To restore the factory settings, proceed as follows: 1. Open the "Online & diagnostics" entry at "Online access". 2. Open the entry "Functions" in the secondary navigation. 3. Double-click the "Restore factory settings" entry in the secondary navigation. The dialog box with the current settings is displayed.

  • Page 105: Commissioning A Drive

    Commissioning 4.5 Commissioning a drive Commissioning a drive 4.5.1 Using the control panel From the drive control panel (see also the overview in Chapter "Drive control panel (Page 43)") operate the drive and test the settings that have already been made. WARNING Risk of death if the safety instructions for the drive control panel are not carefully complied with...
  • Page 106 Commissioning 4.5 Commissioning a drive Calling the control panel 1. In the project navigation, select menu "Drive device_x > Drive axis_x > Commissioning". 2. In the commissioning secondary navigation, select the "Control panel" menu. If there is no online connection, Startdrive attempts to establish a connection. When an online connection has been established, the bar in the header area is shown in color.
  • Page 107 Commissioning 4.5 Commissioning a drive Activating the infeed If an infeed is available in your drive, then the infeed must also be activated. If it is not activated, no further drive release can be set. 1. Click on the "1" icon under "Infeed" to switch on the infeed unit. Deactivating the drive control panel If you deactivate the drive control panel, then you relinquish the master control.

  • Page 108: Traversing The Drive With Speed Specification

    Commissioning 4.5 Commissioning a drive 4.5.2 Traversing the drive with speed specification After you have set the drive enables, specify the operating mode and switch the motor on. Selecting the operating mode To traverse the drive via a speed specification, proceed as follows: 1.

  • Page 109: Basic Parameterization Of The Drive Objects

    Commissioning 4.6 Basic parameterization of the drive objects Basic parameterization of the drive objects 4.6.1 Control Unit 4.6.1.1 Web server The web server provides information on a SINAMICS device via its web pages. Access is via an Internet browser. The information on the web pages is shown in German or English. For information about message texts, drive object states and parameter names, there is a language selection which allows the display to be switched over to the required language (German, English, Chinese, Italian, French, Spanish).
  • Page 110 Commissioning 4.6 Basic parameterization of the drive objects Deactivating the web server The web server is activated as default setting in the configuration. When required, you can deactivate the web server as follows: 1. In the configuration dialog, deactivate the "Activate" option. 2.
  • Page 111 Commissioning 4.6 Basic parameterization of the drive objects Releasing users You can release "SINAMICS" and "Administrator" users with their specific rights. You can also specify as to whether password protection should be active for the "SINAMICS" user. Default settings: ● SINAMICS: Password protection We recommend that you change the password.
  • Page 112 Commissioning 4.6 Basic parameterization of the drive objects To enable a user and activate a password, proceed as follows: 1. Activate option "Enable SINAMICS user" or "Enable administrator user". You can also activate both users. 2. Click on "Specify password". The "Set password"...

  • Page 113: Infeed Unit

    Commissioning 4.6 Basic parameterization of the drive objects 4.6.2 Infeed unit 4.6.2.1 Overview Infeed units (Line Modules) Line Modules contain the central line infeed for the DC link. Various Line Modules can be selected to address the various application profiles: ●...

  • Page 114: Function Modules

    Commissioning 4.6 Basic parameterization of the drive objects 4.6.2.2 Function modules For the infeed, you can activate function modules as required. The function modules that can be activated are listed in the "Function modules" screen form. Figure 4-48 Function modules for infeed units The function modules that can be used are presorted in 2 areas: ●...

  • Page 115: Line Data / Operating Mode

    Commissioning 4.6 Basic parameterization of the drive objects 4.6.2.3 Line data / operating mode You set the most important parameters for the operation of an infeed in the function view of the "Line data / operating mode" mask. The corresponding parameters are displayed depending on the infeed type.
  • Page 116 Commissioning 4.6 Basic parameterization of the drive objects Setting the line data and operating mode The selection of the operating mode is displayed if you enter an operating voltage exceeding 415 V (ALM). The parameters are assigned default values when creating the device. 1.

  • Page 117: Enable Logic

    Commissioning 4.6 Basic parameterization of the drive objects 4.6.2.4 Enable logic You can connect several signal sources for the enables in the function view of the "Enable logic" mask. Figure 4-50 Enable logic Procedure 1. Interconnect the signal source via "p0840" for "OFF1 (low active)". 2.

  • Page 118: Drive Axes

    Commissioning 4.6 Basic parameterization of the drive objects 4.6.3 Drive axes 4.6.3.1 Overview Basic parameterization of the drive axes You can carry out basic parameterization for the following data of the drive axis/axes: ● Function modules ● Control mode ● Important parameters ●...

  • Page 119: Function Modules

    Commissioning 4.6 Basic parameterization of the drive objects 4.6.3.2 Function modules For the drive axis used, you can activate function modules as required. The function modules that can be activated are listed in the "Function modules" screen form. Figure 4-51 Function modules - for drive axes The function modules that can be used are presorted in 2 areas: ●...

  • Page 120: Control Mode

    Commissioning 4.6 Basic parameterization of the drive objects 4.6.3.3 Control mode Control types Speed control (with and without encoder) and torque control are available for servo- controlled drives. Figure 4-52 Control mode ● Speed control The speed control of a variable-speed drive has the task of following the speed according to a specified setpoint (reference variable) as precisely as possible and without overshoot.

  • Page 121: Important Parameters

    Commissioning 4.6 Basic parameterization of the drive objects 4.6.3.4 Important parameters Description You define the basic properties of the drive control using the important parameters. Figure 4-53 Important parameters Parameters Designation Description p1121 Ramp-down time Ramp-down time which the drive requires to decelerate from max- imum speed (p1082) to standstill.

  • Page 122: Sampling Times/Pulse Frequency

    Commissioning 4.6 Basic parameterization of the drive objects 4.6.3.5 Sampling times/pulse frequency As of a limit of 800 Hz, it is recommended that you enter the sampling times and the pulse frequency for the drive. The setting is made using the following screen form: Figure 4-54 Sampling times/pulse frequency Commissioning with Startdrive...
  • Page 123 Commissioning 4.6 Basic parameterization of the drive objects Setting the defaults The sampling times are preset via parameter p0112. 1. Select one of the following defaults via the drop-down list (p0112): – [0] Expert – [1] xLow – [2] Low –...
  • Page 124 Commissioning 4.6 Basic parameterization of the drive objects Entering the sampling times manually If you have set "Expert" in p0112, you can manually configure each of the following sampling times for the following control loops (p0115): ● p0115[0]: Sampling times for internal control loops, current controller ●...

  • Page 125: Enable Logic

    Commissioning 4.6 Basic parameterization of the drive objects 4.6.3.6 Enable logic If telegrams were connected during commissioning, these interconnections are displayed here and an additional specification is not required. If no telegrams were specified previously, then you must connect the required signal sources via the enable logic.
  • Page 126 Commissioning 4.6 Basic parameterization of the drive objects Connecting signal sources 1. Connect the signal source for the "Infeed operation" (p0864) command. 2. Interconnect the signal source for command "OFF1 (low active)" (p0840). This command corresponds to control word 1 bit 1 (STW1.1) in the PROFIdrive profile. 3.

  • Page 127: Important Optimization Steps

    Commissioning 4.6 Basic parameterization of the drive objects 4.6.4 Important optimization steps 4.6.4.1 Auto Servo Tuning Using the "Automatic control optimization" function (Auto Servo Tuning = AST), controller data of the speed controller loop (K , current setpoint filter) can be optimized. Figure 4-56 Automatic controller optimization Commissioning with Startdrive...
  • Page 128 Commissioning 4.6 Basic parameterization of the drive objects The following settings can be made as input parameters for the optimization. ● Measured signals – Amplitude Enter the amplitude of the measuring signal excitation as a percentage of the rated torque. As a rule, the drive can be optimized well with the amplitude presetting.
  • Page 129 Commissioning 4.6 Basic parameterization of the drive objects Requirements: ● Startdrive is in online mode. ● Operation has been enabled. ● The speed controller is active. ● Operation with encoder has been set. ● No measuring function is active. Assume control priority You require master control over the selected drive for Auto Servo Tuning.
  • Page 130 Commissioning 4.6 Basic parameterization of the drive objects 3. Confirm your entries with "OK". The "Measured signals" dialog closes. You can then specify the optimization type. 4. Select the desired optimization type in the "Optimization objective" drop-down list. – Robust (default setting) –...
  • Page 131 Commissioning 4.6 Basic parameterization of the drive objects 1. Click the "Start" button at the top right in the "Auto Servo Tuning" mask. The following 4 consecutive measurements are now started to automatically optimize the controller: – Measurement 1 turns the axis at the offset speed in the positive direction, overlaid by measuring signals with a frequency of 4000 Hz.
  • Page 132 Commissioning 4.6 Basic parameterization of the drive objects Accepting, checking and saving optimized values in the drive 1. Click the "Accept calculated values" button. The optimized values are taken into the drive and saved there in the RAM. In the table, the values from the "Calculated value" column are transferred to the "Active value"...

  • Page 133: Stationary/Rotating Measurement

    Commissioning 4.6 Basic parameterization of the drive objects 4.6.4.2 Stationary/rotating measurement Motor identification (MotID) provides a means of determining motor data (of third-party motors, for example). To improve control properties of the motor, the MotID should be performed. The main motor identification components are the stationary and rotating measurements.
  • Page 134 Commissioning 4.6 Basic parameterization of the drive objects Preconditions ● Startdrive is in the online mode. Assume control priority You require master control for the selected drive to perform the motor identification. Master control has to be activated before the optimization measurements are started. 1.
  • Page 135 Commissioning 4.6 Basic parameterization of the drive objects After performing the basic parameterization and subsequent download, the "Stationary measurement" measurement type is active as the "Calculation of motor/control parameters" has already been performed. 1. Click on the "1" icon in the "Infeed " area to switch on the infeed unit. 2.

  • Page 136: Loading The Project To The Target Device

    Commissioning 4.7 Loading the project to the target device Loading the project to the target device This function loads the actual project from the PG/PC into the Control Unit. A consistency check is first made for the project. If inconsistencies are detected, then the corresponding messages are output.

  • Page 137: Diagnostics

    Diagnostics Overview This chapter describes the following diagnostic features of the SINAMICS S120 drive system: ● Diagnostics via LEDs – Control Units – Power units – Additional modules – Terminal Modules ● Diagnostics via Startdrive – Device diagnostics – Trace function –...

  • Page 138: Diagnostics Using Leds

    Diagnostics 5.2 Diagnostics using LEDs Diagnostics using LEDs 5.2.1 Control Units 5.2.1.1 LED states of a CU320-2PN The various states of the CU320-2 PN Control Unit when powering up and in operation are displayed using LEDs on the Control Unit. The duration of the individual statuses varies. Table 5- 1 LEDs Function...
  • Page 139 Diagnostics 5.2 Diagnostics using LEDs Control Unit 320-2 when the powering up Table 5- 2 Load software State Comment Orange Orange Reset Hardware reset RDY LED lights up red, all other LEDs light up or- ange BIOS loaded – BIOS error Error occurred while loading the BIOS •...
  • Page 140 Diagnostics 5.2 Diagnostics using LEDs Control Unit 320-2 in operation Table 5- 4 CU320-2 PN Control Unit – description of the LEDs after powering up Color State Description, cause Remedy – Electronic power supply is missing or outside Check the power supply. (READY) permissible tolerance range.
  • Page 141 Diagnostics 5.2 Diagnostics using LEDs Color State Description, cause Remedy – Cyclic communication has not (yet) taken place. – PROFI- Note: drive PROFIdrive is ready for communication when the cyclic Control Unit is ready (see LED RDY). operation Green Continuous light Cyclic communication is taking place.

  • Page 142: Power Units

    Diagnostics 5.2 Diagnostics using LEDs 5.2.2 Power units 5.2.2.1 Safety instructions for diagnostic LEDs of the power units WARNING Danger to life if the fundamental safety instructions and residual risks are not carefully observed The non-observance of the fundamental safety instructions and residual risks stated in Chapter 1 can result in accidents with severe injuries or death.

  • Page 143: Basic Line Module Booksize

    Diagnostics 5.2 Diagnostics using LEDs State Description, cause Remedy Ready DC link Green / red – Firmware is being downloaded. – flashing light 0.5 Hz Green / red – Firmware download is complete. Wait for POWER ON. Carry out a POWER ON flashing light 2 Hz Green /...

  • Page 144: Smart Line Modules Booksize 5 Kw And 10 Kw

    Diagnostics 5.2 Diagnostics using LEDs 5.2.2.4 Smart Line Modules booksize 5 kW and 10 kW Table 5- 7 Meaning of the LEDs at the Smart Line Modules 5 kW and 10 kW Color State Description, cause Remedy READY – Electronic power supply is missing or outside permissi- –...

  • Page 145: Single Motor Module / Double Motor Module / Power Module

    Diagnostics 5.2 Diagnostics using LEDs State Description, cause Remedy Ready DC link Green / red – Firmware is being downloaded. – flashing light 0.5 Hz Green / red – Firmware download is complete. Wait for POWER ON. Carry out a POWER ON flashing light 2 Hz Green /...

  • Page 146: Braking Module In Booksize Format

    Diagnostics 5.2 Diagnostics using LEDs 5.2.2.7 Braking Module in booksize format Table 5- 10 Meaning of the LEDs on the Braking Module booksize Color State Description, cause Remedy READY – Electronic power supply is missing or outside permissible – tolerance range. Component deactivated via terminal.

  • Page 147: Sensor Module Cabinet Smc10 / Smc20

    Diagnostics 5.2 Diagnostics using LEDs 5.2.3.2 Sensor Module Cabinet SMC10 / SMC20 Table 5- 12 Sensor Module Cabinet 10/20 (SMC10/SMC20) – description of the LEDs Color State Description, cause Remedy – Electronic power supply is missing or outside permissible – READY tolerance range.

  • Page 148: Smc40 Sensor Module Cabinet (Only For Direct Measuring Systems)

    Power supply > 5 V The parameters for activating component recognition using LEDs can be taken from the following reference: Reference: /LH1/ SINAMICS S120/S150 List Manual 5.2.3.4 SMC40 Sensor Module Cabinet (only for direct measuring systems) Table 5- 14...

  • Page 149: Terminal Modules

    Both options depend on the LED status when component recognition is activated. Red/ orange The parameters for activating component recognition using LEDs can be taken from the following reference: Reference: /LH1/ SINAMICS S120/S150 List Manual Commissioning with Startdrive Commissioning Manual, (IH3), 07/2016, 6SL3097-4AA10-0BP0...

  • Page 150: Terminal Module Tm31

    Both options depend on the LED status when component recognition is activated. Red/ orange The parameters for activating component recognition using LEDs can be taken from the following reference: Reference: /LH1/ SINAMICS S120/S150 List Manual Commissioning with Startdrive Commissioning Manual, (IH3), 07/2016, 6SL3097-4AA10-0BP0...

  • Page 151: Terminal Module Tm41

    The zero mark is output at each virtual revolution. – light The parameters for activating component recognition using LEDs can be taken from the following reference: Reference: /LH1/ SINAMICS S120/S150 List Manual Commissioning with Startdrive Commissioning Manual, (IH3), 07/2016, 6SL3097-4AA10-0BP0...

  • Page 152: Diagnostics Via Startdrive

    Diagnostics 5.3 Diagnostics via Startdrive Diagnostics via Startdrive 5.3.1 Device diagnostics Display of alarms and faults If the device outputs faults or alarms, or if maintenance is required, then the appropriate messages are displayed in Startdrive using icons. The icons have different colors according to the seriousness of the situation.
  • Page 153 Diagnostics 5.3 Diagnostics via Startdrive The following table lists the possible icon colors with their significance. For more information on this topic, refer to the online help in the TIA Portal, which you can call up using the icon tooltips. Icon color Meaning OK = no fault active or maintenance is required...
  • Page 154 Diagnostics 5.3 Diagnostics via Startdrive In the example below, the interconnection at Servo_03 was changed from X201 to X200 at the device. DRIVE-CLiQ without error DRIVE-CLiQ with error Commissioning with Startdrive Commissioning Manual, (IH3), 07/2016, 6SL3097-4AA10-0BP0...

  • Page 155: Trace Function

    Diagnostics 5.3 Diagnostics via Startdrive 5.3.2 Trace function 5.3.2.1 Overview Definition Using the trace function, you can record the variables of a drive, and then subsequently evaluate the traces. For example, variables include drive parameters or system and user variables of a CPU. The maximum recording time is limited by the memory size. A maximum of 8 individual channels can be recorded (refer to "Number of individual traces").
  • Page 156 Diagnostics 5.3 Diagnostics via Startdrive Principle of operation of the trace function ① The signals to be recorded, the recording time and the trigger conditions are defined in the trace configuration. ② If an online connection exists, you transfer the complete trace configuration from the PG to the device.
  • Page 157 Number of traces An unlimited number of recordings cannot be made in Startdrive for SINAMICS S120 as a result of the restricted memory capacity: ● 2 traces can be recorded for each drive.

  • Page 158: Creating Or Calling A Trace

    Diagnostics 5.3 Diagnostics via Startdrive Additional information The most important functions and settings for the trace function are explained in the following chapters. Further, you can obtain detailed information about the trace function in the Startdrive online help. You can find an overview of the most important user interface elements of the trace function in Chapter "User interface - trace function (Page 40)".
  • Page 159 Diagnostics 5.3 Diagnostics via Startdrive Displaying a saved trace configuration or an appropriate curve diagram Proceed as follows to display a saved trace configuration: 1. In the project navigation, double-click on the appropriate icon ( offline/ online) the trace configuration, a trace in the drive or a measurement. The "Configuration"...

  • Page 160: Configuring A Trace

    Diagnostics 5.3 Diagnostics via Startdrive 5.3.2.3 Configuring a trace With a double-click an (empty) trace configuration is created and selected in the project navigation. Configuring the trace comprises 2 subareas: ● Selecting and configuring signals ● Configuring recording conditions Note Durability of trace data The trace configuration is persistently saved.
  • Page 161 Diagnostics 5.3 Diagnostics via Startdrive 4. Click in the "Comment" column and enter a comment for the signal. Initially the parameter name is shown after inserting a parameter. This can be changed. 5. Repeat the procedure from step 1 until all of the signals to be recorded have been entered into the table.
  • Page 162 Diagnostics 5.3 Diagnostics via Startdrive Trigger condition: Trigger on variable 1. Select a trigger parameter from the "Trigger variable" field. The following options are available: – Click on the icon for the trigger parameter and select a parameter. – Enter the name or the parameter number into the input field for the trigger parameter. After setting the trigger parameter, generally an additional "Event"...

  • Page 163: Transferring The Trace Configuration To The Device

    Diagnostics 5.3 Diagnostics via Startdrive Trigger condition: Trigger on alarm 1. In order to record a time period before the trigger event, enter a value greater than 0 in the input field for the pre-trigger. 2. Enter the recording time under "Recording duration". The possible total duration is displayed to the right.

  • Page 164: Activating/Deactivating The Trace Recording

    Diagnostics 5.3 Diagnostics via Startdrive 5.3.2.5 Activating/deactivating the trace recording Requirement ● An online connection has been established to the drive. ● A trace is saved in the drive. ● The trace configuration in the drive is displayed in the working area (see Chapter "Creating or calling a trace (Page 158)").

  • Page 165: Displaying The Trace Recording

    Diagnostics 5.3 Diagnostics via Startdrive 5.3.2.6 Displaying the trace recording Requirement ● An online connection has been established to the drive. ● A recorded trace is saved in the drive. ● A measurement is in the "Measurements" system folder. Procedure To display the recording, proceed as follows: 1.

  • Page 166: Exporting And Importing Measurements

    Diagnostics 5.3 Diagnostics via Startdrive 4. Click on icon The measurement is added to the "measurement" system folder. 5. Save the project in Startdrive. 5.3.2.8 Exporting and importing measurements Requirement At least one measurement is in the "Measurements" system folder for export. Exporting measurements To export a measurement, proceed as follows: 1.

  • Page 167: Transferring The Trace Configuration From The Drive To The Project

    Diagnostics 5.3 Diagnostics via Startdrive 5.3.2.9 Transferring the trace configuration from the drive to the project Requirement ● An online connection has been established to the drive. ● A trace is saved in the drive. Procedure Proceed as follows to transfer a trace configuration to the project: 1.

  • Page 168: Online Diagnostics

    Diagnostics 5.3 Diagnostics via Startdrive 5.3.3 Online diagnostics 5.3.3.1 Calling online diagnostics Precondition The online connection to the drive device must be activated. Calling the diagnostics area 1. For the required drive device, double-click in the project navigation on "Online & Diagnostics".

  • Page 169: Online Access Status

    Diagnostics 5.3 Diagnostics via Startdrive 5.3.3.2 Online access status Description The "Online access" diagnostics indicates the current status of the online connection of the drive device. The required information is provided here to establish an online connection when problems occur. Status display The status of the online connection is displayed here: ●...

  • Page 170: Diagnostics Information For The Infeed Unit

    Diagnostics 5.3 Diagnostics via Startdrive 5.3.4 Diagnostics information for the infeed unit 5.3.4.1 Calling the screen form You can call up the screen form to display diagnostics information for an infeed unit as follows: 1. In the project navigation, select menu "Infeed_x > Parameter". The corresponding detailed view is displayed at the right.

  • Page 171: Displaying Control/Status Words

    Diagnostics 5.3 Diagnostics via Startdrive 5.3.4.3 Displaying control/status words Definition The control and status words are displayed in the function view for diagnostic purposes in the "Control/status words" mask. The screen form comprises 2 parts located next to one another in which a group of control and status words can be displayed using a drop-down list.

  • Page 172: Status Parameters

    Diagnostics 5.3 Diagnostics via Startdrive 5.3.4.4 Status parameters The status parameters with the associated numeric values are displayed in the function view in the "Status parameters" mask: Column Meaning of the instruction Number Number of the parameter. Parameter text Entire parameter text in long form. Value Numeric value of the parameter.

  • Page 173: Displaying Control/Status Words

    Diagnostics 5.3 Diagnostics via Startdrive 5.3.5.3 Displaying control/status words Definition The control and status words are displayed in the function view for diagnostic purposes in the "Control/status words" mask. The screen form comprises 2 parts located next to one another in which a group of control and status words can be displayed using a drop-down list.

  • Page 174: Status Parameters

    Diagnostics 5.3 Diagnostics via Startdrive Selecting a group of control and status words 1. In one of the 2 drop-down lists, select the required group of control and status words. The corresponding display and interconnection fields are displayed on the side of the mask on which you made the setting in the drop-down list.

  • Page 175: Fault And Alarm Messages

    The individual faults and alarms are described in Chapter "Faults and alarms" in the SINAMICS S120/S150 List Manual. Function diagrams for the fault buffer, alarm buffer, fault trigger and fault configuration are also contained in the Section "Function diagrams" - "Faults and alarms".

  • Page 176: Buffer For Faults And Alarms

    Diagnostics 5.4 Fault and alarm messages Acknowledging faults The list of faults and alarms specifies how each fault is acknowledged after the cause has been remedied. ● Acknowledgement of faults by "POWER ON" – Switch the drive on/off (POWER ON) –...
  • Page 177 Diagnostics 5.4 Fault and alarm messages Note The entry in the fault/alarm buffer is made after a delay. For this reason, the fault/alarm buffer should not be read until a change in the buffer is also recognized (r0944, r2121) after "Fault active"/"Alarm active"...
  • Page 178 Diagnostics 5.4 Fault and alarm messages Properties of the fault buffer: ● A new fault incident encompasses one or more faults and is entered in "Current fault incident". ● The entries are arranged in the buffer according to the time at which they occurred. ●...
  • Page 179 Diagnostics 5.4 Fault and alarm messages Alarm buffer, alarm history An alarm in the alarm buffer comprises the alarm code, the alarm value and the alarm time (received, resolved). The alarm history occupies the last indices ([8...63]) of the parameter. Figure 5-13 Structure of alarm buffer Alarms that occur are entered in the alarm buffer as follows:...

  • Page 180: Configuring Messages

    Diagnostics 5.4 Fault and alarm messages Properties of the alarm buffer/alarm history: ● The alarms in the alarm buffer are arranged from 7 to 0 according to the time that they occurred. In the alarm history, this is from 8 to 63. ●...
  • Page 181 Diagnostics 5.4 Fault and alarm messages 19 message types per drive object can be changed. Note If BICO interconnections exist between drive objects, all interconnected objects must be configured. Example: The TM31 has BICO interconnections with drive 1 and 2 and F35207 is to be reconfigured as an alarm.

  • Page 182: Propagation Of Faults

    Diagnostics 5.4 Fault and alarm messages External triggering messages If the appropriate binector input is interconnected with an input signal, fault 1, 2 or 3 or alarm 1, 2 or 3 can be triggered via an external input signal. Once an external fault (1 to 3) has been triggered on the Control Unit drive object, this fault is also present on all associated drive objects.

  • Page 183: Alarm Classes

    Information on alarm classes are described in status word ZSW2 at bit positions bit 5/6 (for SINAMICS) or bit 11/12 (SIMODRIVE 611) (see also "ZSW2" in Chapter "Cyclic communication" for PROFIdrive communication in the SINAMICS S120 Function Manual Drive Functions).
  • Page 184 Diagnostics 5.4 Fault and alarm messages ZSW2: Valid for SIMODRIVE 611 Interface Mode p2038 = 1 (function diagram 2453) Bit 11 - 12 Alarm classes alarms = 0: Alarm (former alarm level) = 1: Alarm class A alarms = 2: Alarm class B alarms = 3: Alarm class C alarms These attributes for differentiating the alarms are assigned to the appropriate alarm numbers.

  • Page 185: Function Diagrams And Parameters

    Diagnostics 5.4 Fault and alarm messages 5.4.6 Function diagrams and parameters Overview of important function diagrams (see SINAMICS S120/S150 List Manual) Diagnosis - Overview • 8050 Diagnostics - fault buffer • 8060 Diagnostics - alarm buffer • 8065 Diagnostics - faults/alarms trigger word (r2129) •...
  • Page 186 Diagnostics 5.4 Fault and alarm messages Commissioning with Startdrive Commissioning Manual, (IH3), 07/2016, 6SL3097-4AA10-0BP0...

  • Page 187: Appendix

    Appendix List of abbreviations Commissioning with Startdrive Commissioning Manual, (IH3), 07/2016, 6SL3097-4AA10-0BP0...
  • Page 188 Appendix A.1 List of abbreviations Commissioning with Startdrive Commissioning Manual, (IH3), 07/2016, 6SL3097-4AA10-0BP0...
  • Page 189 Appendix A.1 List of abbreviations Commissioning with Startdrive Commissioning Manual, (IH3), 07/2016, 6SL3097-4AA10-0BP0...
  • Page 190 Appendix A.1 List of abbreviations Commissioning with Startdrive Commissioning Manual, (IH3), 07/2016, 6SL3097-4AA10-0BP0...
  • Page 191 Appendix A.1 List of abbreviations Commissioning with Startdrive Commissioning Manual, (IH3), 07/2016, 6SL3097-4AA10-0BP0...
  • Page 192 Appendix A.1 List of abbreviations Commissioning with Startdrive Commissioning Manual, (IH3), 07/2016, 6SL3097-4AA10-0BP0...
  • Page 193 Appendix A.1 List of abbreviations Commissioning with Startdrive Commissioning Manual, (IH3), 07/2016, 6SL3097-4AA10-0BP0...
  • Page 194 Appendix A.1 List of abbreviations Commissioning with Startdrive Commissioning Manual, (IH3), 07/2016, 6SL3097-4AA10-0BP0...
  • Page 195 Appendix A.1 List of abbreviations Commissioning with Startdrive Commissioning Manual, (IH3), 07/2016, 6SL3097-4AA10-0BP0...
  • Page 196 Appendix A.1 List of abbreviations Commissioning with Startdrive Commissioning Manual, (IH3), 07/2016, 6SL3097-4AA10-0BP0...

  • Page 197: Documentation Overview

    Appendix A.2 Documentation overview Documentation overview Commissioning with Startdrive Commissioning Manual, (IH3), 07/2016, 6SL3097-4AA10-0BP0...

  • Page 198: Shortcut Menus And Icons In Startdrive

    Appendix A.3 Shortcut menus and icons in Startdrive Shortcut menus and icons in Startdrive A.3.1 Function calls project view A.3.1.1 Project navigation Shortcut menu The shortcut menu of a drive in the project navigator contains the following entries: Menu item Icon (button) in the Description toolbar...

  • Page 199: Trace Function Calls

    Appendix A.3 Shortcut menus and icons in Startdrive A.3.2 Trace function calls A.3.2.1 Project navigation Trace configuration, traces in the device and measurements are located in the "Traces" folder. Double clicking on an icon opens the appropriate "Diagram" or "Configuration" tab in the working area.
  • Page 200 Appendix A.3 Shortcut menus and icons in Startdrive Shortcut menu commands The following table shows the shortcut menu commands for the system folder "Traces": Shortcut menu Description Add group Inserts a new folder. Add new trace Adds a new trace configuration and opens the "Configuration" tab. Import trace Imports a trace configuration from a file.

  • Page 201: Toolbar

    Appendix A.3 Shortcut menus and icons in Startdrive A.3.2.2 Toolbar Tools to handle traces are available - and can be selected using the appropriate icons. The following table shows the functions of the icons: Icon Description Transfer the selected trace configuration to the device The selected trace configuration is transferred to the device.

  • Page 202: Curve Diagram

    Appendix A.3 Shortcut menus and icons in Startdrive Icon Description Exporting a measurement using the settings of the current view Exports a measurement as file with file extension "*.ttrecx" or "*.csv". File extension "*ttrec" is supported for compatibility reasons to V12 - however, it does not contain any information about the device family.
  • Page 203 Appendix A.3 Shortcut menus and icons in Startdrive Icon Description Vertical zoom selection Selects an vertical range with the left mouse key pressed. The display is scaled to the range selection. Horizontal zoom selection Selects a horizontal range with the left mouse key pressed. The display is scaled to the range selection.

  • Page 204: Bico Interconnections

    Appendix A.3 Shortcut menus and icons in Startdrive Icon Description Align the chart legend to the right Display of the legend and the bit track labels on the right side of the curve diagram. Change background color Changeover between various background colors. A.3.3 BICO interconnections The following icons are used for BICO interconnections:...

  • Page 205: System Rules, Sampling Times And Drive-Cliq Wiring

    Appendix A.4 System rules, sampling times and DRIVE-CLiQ wiring System rules, sampling times and DRIVE-CLiQ wiring A.4.1 Overview of system limits and system utilization The number and type of controlled axes, infeeds and Terminal Modules as well as the additionally activated functions can be scaled by configuring the firmware. The software and control functions available in the system are executed cyclically with different sampling times (p0115, p0799, p4099).

  • Page 206: System Rules

    Appendix A.4 System rules, sampling times and DRIVE-CLiQ wiring A.4.2 System rules A maximum of 24 drive objects (DOs) can be connected to one Control Unit. Control Units ● The CU320-2 Control Unit is a multi-axis control module for operating Infeed Modules and Motor Modules in the booksize format.

  • Page 207: Rules On The Sampling Times

    ● The current controller sampling times of the drives and infeeds must be synchronous to the set pulse frequency of the power unit (see also p1800 in the SINAMICS S120/S150 Lists Manual). Any increase in the pulse frequency requires a reduction in the sampling times and increases the derating in the power unit.

  • Page 208: Default Settings For The Sampling Times

    Appendix A.4 System rules, sampling times and DRIVE-CLiQ wiring Servo control ● A current controller sampling time between 31.25 µs and 250 µs can be set for servo drives (31.25 µs ≤ p0115[0] ≤ 250 µs). ● The fastest sampling time of a drive object in the servo control mode is obtained as follows: –...

  • Page 209: Setting The Pulse Frequency

    ● Position controller (p0115[4]) ● Positioner (p0115[5]) ● Technology controller (p0115[6]) The performance levels range from xLow to xHigh. Details of how to set the sampling times are given in the SINAMICS S120/S150 List Manual. Commissioning with Startdrive Commissioning Manual, (IH3), 07/2016, 6SL3097-4AA10-0BP0...

  • Page 210: Setting Sampling Times

    Appendix A.4 System rules, sampling times and DRIVE-CLiQ wiring Setting the pulse frequency using the commissioning tool in online operation Enter the minimum pulse frequency in p0113. For isochronous operation (p0092 = 1), you can only set the parameter so that a resulting current controller cycle with an integer multiple of 125 μs is obtained.

  • Page 211: Overview Of Important Parameters

    Appendix A.4 System rules, sampling times and DRIVE-CLiQ wiring A.4.3.5 Overview of important parameters Overview of important parameters (see SINAMICS S120/S150 List Manual) Device commissioning parameter filter • p0009 Isochronous mode, pre-assignment/check • p0092 Select drive object type • p0097 Basic sampling times •...

  • Page 212: Binding Drive-Cliq Interconnection Rules

    Appendix A.4 System rules, sampling times and DRIVE-CLiQ wiring The components used in these examples can be removed, replaced with others or supplemented. If components are replaced by another type or additional components are added, then the SIZER configuring tool should be used to check this topology. If the actual topology does not match the topology created offline using the commissioning tool, the offline topology must be changed accordingly before it is downloaded.
  • Page 213 Appendix A.4 System rules, sampling times and DRIVE-CLiQ wiring Rules and instructions for avoiding overloads In general any overload must be avoided of a DRIVE-CLiQ line and the components connected to it through too many components with small sampling times. The following rules and instruction apply for this: ●...

  • Page 214: Recommended Interconnection Rules

    Appendix A.4 System rules, sampling times and DRIVE-CLiQ wiring A.4.4.2 Recommended interconnection rules The following recommended rules should be observed for the DRIVE-CLiQ wiring: General ● The following applies to all DRIVE-CLiQ components with the exception of the Control Unit: The DRIVE-CLiQ sockets Xx00 are DRIVE-CLiQ inputs (Uplink), the other DRIVE- CLiQ sockets are outputs (Downlink).
  • Page 215 Appendix A.4 System rules, sampling times and DRIVE-CLiQ wiring Encoder, Sensor Modules ● The motor encoder or Sensor Module should be connected to the associated Motor Module. Connecting the motor encoder via DRIVE-CLiQ: – Single Motor Module Booksize to terminal X202 –...

  • Page 216: Modular Machine Concept: Offline Correction Of The Reference Topology

    Appendix A.4 System rules, sampling times and DRIVE-CLiQ wiring A.4.4.3 Modular machine concept: Offline correction of the reference topology The topology is based on a modular machine concept. The machine concept is created offline in the Startdrive commissioning tool in the maximum version as reference topology. The maximum version is the maximum expansion of a particular machine type.
  • Page 217 Appendix A.4 System rules, sampling times and DRIVE-CLiQ wiring 3. Transfer the project with "Download to drive unit". 4. Then execute a "Copy RAM to ROM". Figure A-2 Example of a sub-topology Commissioning with Startdrive Commissioning Manual, (IH3), 07/2016, 6SL3097-4AA10-0BP0...
  • Page 218 "1" to "0". The deactivated components remain inserted, however, they are deactivated. Errors are not displayed from deactivated components. Overview of important parameters (see SINAMICS S120/S150 List Manual) Activating/deactivating drive object • p0105 Drive object active/inactive •...

  • Page 219: Notes On The Number Of Controllable Drives

    Appendix A.4 System rules, sampling times and DRIVE-CLiQ wiring A.4.5 Notes on the number of controllable drives A.4.5.1 Number of drives depending on the control mode and cycle times The number of axes that can be operated with a Control Unit depends on the cycle times and the control mode.
  • Page 220 Appendix A.4 System rules, sampling times and DRIVE-CLiQ wiring The recommended settings are marked with XX in the Table; all other possible settings are marked with X. Table A- 4 Pulse frequencies and current controller cycles for servo control Pulse fre- Current controller cycle [µs] quency [kHz] 250.0...

  • Page 221: Index

    Index Acknowledgment, 176 Changeover switch Activating the web server, 109 Position 0, 204 Active Line Module, 113 Position 1, 204 Alarm buffer, 179 Commissioning Alarm classes Checklist booksize, 47 Alarms, 183 Creating a Startdrive project, 55 Alarm history, 179 Creation sequence of the components, 59 Alarm value, 179 Deleting a Drive-CLiQ connection, 70 Alarms, 175...
  • Page 222 Index Encoder system connection SMC, 84 Device diagnostics, 152 SME, 84 Diagnostics, 38, 137 Control/status words (drive axis), 173 Control/status words (infeed), 171 Device diagnostics, 152 DRIVE-CLiQ wiring, 153 Fault buffer, 177 Missing enables, 170, 172 Fault value, 177 Online diagnostics, 168 Faults, 175 Status parameters, 172, 174 Acknowledge, 176...
  • Page 223 Index Line Modules, 113 Pulse frequency Servo, 122 Setting, 209 Measurement, 155 Measuring system Insert, 79 Ramp-up with partial topology, 216 Overview, 78 Recording, 155 Messages, 175 Configuring, 180 External triggering, 182 Trigger on, 181 Sampling times, 205 Motor Servo, 122 Inserting, 75 Setting, 210 Motor Module...
  • Page 224 Index Terminal Board Insert, 88 Terminal Module Insert, 86 Trace Activating the recording, 164 Bit track, 42 Configuration, 155 Configuring, 160 Configuring the trigger conditions, 160 Creating a configuration, 158 Curve diagram, 42 Data archive, 157 Delete configuration, 167 Displaying a configuration, 158 Displaying the recording, 165 Exiting the recording, 164 Exporting measurements, 166...

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