SEW-Eurodrive MOVIDRIVE modular Product Manual
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SEW-Eurodrive MOVIDRIVE modular Product Manual

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Table of Contents

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*25952676_0120*
Drive Technology \ Drive Automation \ System Integration \ Services
Product Manual
Application Inverter
®
MOVIDRIVE
modular
Edition 01/2020
25952676/EN

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Summary of Contents for SEW-Eurodrive MOVIDRIVE modular

  • Page 1 *25952676_0120* Drive Technology \ Drive Automation \ System Integration \ Services Product Manual Application Inverter ® MOVIDRIVE modular Edition 01/2020 25952676/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...
  • Page 3 Table of contents Table of contents Product description........................  6 ® MOVIDRIVE modular at a glance ................. 9 ® Product overview MOVIDRIVE modular .............. 17 Product overview accessories .................. 22 FCB concept ......................... 25 Control mode ........................ 32 Energy-saving functions.................... 39 Module bus ........................ 41 ® Digital motor integration with MOVILINK DDI interface .......... 42 Device replacement ...................... 44 ®...
  • Page 4 Table of contents Encoder cables for CMP.. motors ................ 197 Single-cable technology for CMP.. motors.............. 200 Power cables for CFM.. motors .................. 201 Encoder cables for CFM.. motors ................ 206 Encoder cables for DR.. motors.................. 209 ® Cables for MOVILINK DDI .................. 217 System bus and module bus cables ................ 228 General information......................
  • Page 5 Table of contents Control cabinet installation.................. 293 Electrical installation .................... 304 Installing options and accessories ................ 340 Braking resistors ...................... 351 8.10 Line choke........................ 364 8.11 Line filter ........................ 364 8.12 EMC-compliant installation .................. 365 8.13 Terminal assignment.................... 370 8.14 Wiring diagrams ...................... 383 8.15 Information regarding UL .................... 402 Startup ...........................
  • Page 6 Product description Product description ® With its brand MOVI-C , SEW‑EURODRIVE is launching a new generation of drive ® and automation technology. MOVI-C is the modular automation system that enables the highest level of system and machine automation. ® MOVI-C comprises drive technology, motion control, control technology and visualiz- ation.
  • Page 7 Product description ® ® MOVIDRIVE modular and MOVIDRIVE system are intended for operation at the ® MOVI-C CONTROLLER, the controller from SEW‑EURODRIVE. ® They offer a powerful clock-synchronous connection via the integrated EtherCAT PLUS ® SBus communication interface. Other EtherCAT clients from SEW‑EURODRIVE ®...
  • Page 8 Product description ® For applications with requirements on functional safety, the MOVISAFE CS..A safety cards are available. They are controlled via the integrated inputs and outputs or via ® safe communication using Safety over EtherCAT (FSoE). 24494793995 ® ® MOVIDRIVE modular and MOVIDRIVE system are available with device profile CiA402.
  • Page 9 Product description MOVIDRIVE® modular at a glance MOVIDRIVE ® modular at a glance ® MOVIDRIVE modular at a glance Power supply modules MDP90A-.. Description:  (→ 2 17) Technical data:  (→ 2 52) Dimension sheets:  (→ 2 62) • Performance classes: 10/25/50/75/110 kW • Voltage range: 3 × 380 – 500 V, 50 – 60 Hz •...
  • Page 10 Product description MOVIDRIVE® modular at a glance Power supply modules with supply and energy recovery MDR91A-.. • Performance classes: 50/75 kW • Voltage range: 3 × 380 – 480 V, 50 – 60 Hz • Nominal DC link voltage: DC 560 V • Overload capacity: 225% of nominal power for 1 s ®...
  • Page 11 Product description MOVIDRIVE® modular at a glance Axis modules Double-axis module Description:  (→ 2 19) MDD9.A-.. Technical data:  (→ 2 56) Dimension sheets:  (→ 2 68) • You can operate 2 motors with one module • Axis sizes: 2 × 2 A – 2 × 8 A • Overload capacity: 250% of the nominal output current for 1 s ®...
  • Page 12 Product description MOVIDRIVE® modular at a glance Capacitor module for energy storage MDC90A-0120-50X-X-000 • Voltage range: DC 0 – 800 V • Capacitance: 11.8 mF • Total energy: 3.1 kWs with 720 V • Usable energy content: 2 kWs in the range from 500 V – 800 V •...
  • Page 13 Product description MOVIDRIVE® modular at a glance Cards Input/output cards Description:  (→ 2 22),  (→ 2 343) Technical data:  (→ 2 78) CIO21A CID21A CIO21A • 4 digital inputs • 4 digital outputs • 2 analog inputs • 2 analog outputs CID21A • 4 digital inputs •...
  • Page 14 Product description MOVIDRIVE® modular at a glance Cards Safety cards CS..A Description:  (→ 2 23) Technical data:  (→ 2 81) The basic device already contains the drive safety function STO with activa- 0800 tion via safe inputs. Higher-level functional safety requirements can be added 0015 DF1F by plugging in a CS..A safety card.
  • Page 15 Product description MOVIDRIVE® modular at a glance Controllers ® ® MOVI-C CONTROLLER MOVI-C CONTROLLER progressive is characterized by: progressive UHX65A • Intel Atom processor ® • Windows 10 IoT Enterprise (EN). • Ethernet interface for engineering tasks or TCP/IP and UDP via IEC 61131‑3.
  • Page 16 Product description MOVIDRIVE® modular at a glance Accessories Line choke Description and technical data: (→ 2 95) Valid motor encoders  (→ 2 104) ® ® MOVISUITE • MOVISUITE standard ® • MOVIRUN smart ® ® • MOVIRUN flexible MOVIRUN ® The MOVIKIT software module allows for simple, quick and fault-free startup ®...
  • Page 17 Product description Product overview MOVIDRIVE® modular Product overview MOVIDRIVE ® modular ® Product overview MOVIDRIVE modular 1.2.1 MDP90A.. power supply modules A power supply module can supply up to 15 axis modules with energy, both single- axis and double-axis modules. Regenerative energy can be dissipated with a braking resistor.
  • Page 18 Product description Product overview MOVIDRIVE® modular 1.2.2 MDA90A-.. single-axis modules Features • Finely stepped axes sizes, see the following table. • High overload capacity of 250% of the nominal output current for a maximum of 1 s. • Optimized control modes with and without encoder feedback for asynchronous and synchronous motors.
  • Page 19 Product description Product overview MOVIDRIVE® modular 1.2.3 MDD9.A-.. double-axis modules Features • You can operate 2 motors independently of one another with one module. • Finely stepped axes sizes, see the following table. • High overload capacity of 250% of the nominal output current for a maximum of 1 s.
  • Page 20 Product description Product overview MOVIDRIVE® modular 1.2.4 Axis modules with device profile CiA402 Properties Characteristics of MDA single-axis modules and MDD double-axis modules: ® • EtherCAT with device profile CiA402 is available for communication. • Finely stepped axes sizes, see the following table. •...
  • Page 21 Product description Product overview MOVIDRIVE® modular 1.2.5 MDC90A-0001/0002-50X-X-000 capacitor module The MDC90A-0001/0002-.. capacitor modules are exclusively intended for use in the two-row design of an axis system. If, for reasons of space, the modules of an axis block cannot be set up in one row, some of the modules must be installed in an auxiliary row.
  • Page 22 Product description Product overview accessories Product overview accessories ® The functionality and flexibility of MOVI-C application inverters can be supplemented by many different cards. 1.3.1 CID21A input/output card This input/output card is used to increase the number of digital inputs and outputs of the basic device.
  • Page 23 Product description Product overview accessories 1.3.4 Safety cards CS..A ® The MOVISAFE CS..A safety cards provide further functional safety functions to ® EN  IEC  61800-5-2 in addition to STO. The MOVISAFE CS..A safety cards and the CES11A multi-encoder card are intended to be used in the same card slot and thus cannot be used simultaneously.
  • Page 24 Product description Product overview accessories 1.3.5 Lifting eye Special aspects when transporting the devices NOTICE Incorrect lifting and transporting of the inverter. Inverter damage. • When you lift or transport the inverter, use only the intended handling points for transportation to avoid any damage. Do not grip the inverter at any plastic parts or covers when lifting it.
  • Page 25 Product description FCB concept FCB concept FCB = Function Control Block ® The FCB concept describes the modular firmware design of MOVI-C inverters. This feature ensures that a wide range of drive functions can be selected or deselected quickly and easily using control words. All primary functions, i.e.
  • Page 26 Product description FCB concept 1.4.1 Description of the FCBs FCB 01 Output stage inhibit Activating FCB 01 stops the connected motor via the motor brake. If no brake is in- stalled, the motor coasts to a stop. FCB 02 Default stop FCB 02 stops the drive with the preset profile value "Maximum deceleration".
  • Page 27 Product description FCB concept FCB 07 Torque control The inverter can be operated as torque-controlled axis. The user can specify profile values for deceleration and jerk as the basic conditions for torque control. The actual torque setpoint for the drive controller is generated in the controller cycle by a profile generator integrated in the inverter using the specified limit values.
  • Page 28 Product description FCB concept The position setpoint in user units is interpreted as the absolute position. It must be within the modulo range of the active drive: Lower limit = "Modulo min." Upper limit = "Modulo max." If the position setpoint is outside this range, an error is issued. The drive always turns in a negative direction to reach the position.
  • Page 29 Product description FCB concept FCB 18 Rotor position identification For the operation of permanent magnet synchronous motors, the exact position infor- mation of the rotor is required for closed-loop control. FCB 18 is required for the encoder calibration of rotary and linear synchronous motors with encoder.
  • Page 30 Product description FCB concept After the motor parameter measurement has been completed, the motor is completely started up electrically. Values that are not yet final at this stage, such as maximum speed and maximum torque, are estimated. The values have to be corrected at a later time to reach the full performance of the motor.
  • Page 31 Product description FCB concept 1.4.2 Setpoints and limits in the FCBs The following table lists which FCB uses which setpoints and profile values. Index 02 04 05 06 07 08 09 10 12 13 14 19 20 26 Setpoint buffer Position Rotational speed Torque...
  • Page 32 Product description Control mode Control mode ® The following control modes are available for MOVIDRIVE inverters: • PLUS • • ® • ELSM 1.5.1 Description of the control modes The characteristics of the motor connected to the inverter are influenced by the control modes used.
  • Page 33 Product description Control mode PLUS PLUS is a high-performance control mode that is able to operate asynchronous mo- tors with very high torque dynamics with or without rotary encoder. The control mode can be operated as speed or torque control. This control mode calculates all important state variables for controlling the motor by using a motor model.
  • Page 34 Product description Control mode The CFC control mode is a current-controlled control mode. The CFC control mode al- lows the operation of asynchronous and synchronous motors with maximum torque dynamics. For this purpose, the current components for the magnetic flux and for the torque generation are controlled separately.
  • Page 35 Product description Control mode Speed control ® The speed control operating mode can be activated in the ELSM control mode. The control mode has to be distinguished speed-dependent in two different operating ranges: • Open-loop control • speed-controlled operation. Open-loop control takes place when starting from standstill and below a transition speed.
  • Page 36 Product description Control mode 1.5.2 Characteristics of the control modes Overview of the control modes PLUS ® ELSM Principle Voltage controlled Field-oriented, Field-oriented, cur- Field-oriented, cur- according to charac- voltage-controlled, rent controller rent controller teristic curve stator flux controller, torque controller Motor ASM/LSPM Encoder...
  • Page 37 Product description Control mode PLUS ® ELSM Rotational speed 32 bits 32 bits 32 bits 32 bits 0.0001 1/min 0.0001 1/min 0.0001 1/min 0.0001 1/min Position — 16 bits 16 bits — (increment/revolution) Position — 32 bits 32 bits — (absolute increment) Characteristic values for accuracy of torque and speed PLUS PLUS ®...
  • Page 38 Product description Control mode FCBs that can be activated for selected control mode PLUS ® FCB no. Designation ELSM Output stage inhibit Default stop Manual mode Speed control Interpolated speed control Torque control Interpolated torque control Reference travel Stop at application limits Emergency stop Motor parameter measurement Stop at user limits...
  • Page 39 Product description Energy-saving functions Energy-saving functions 1.6.1 Flux optimization Flux optimization is a function that allows for operating an asynchronous motor in con- PLUS trol mode VFC with minimal losses. The magnetic flux is lead depending on the torque setpoint, so that the motor is operated with minimum current and thus with min- imized losses.
  • Page 40 Product description Energy-saving functions Energy consumption in standby operation ® MOVIDRIVE modular DC 24 V power consumption in standby opera- tion MDA90A-0020 – 0120 4.7 W MDA90A-0160 – 0240 5.1 W MDA90A-0320 – 0480 MDA90A-0640 – 1000 10.4 W MDA90A-1400 – 1800 10.6 W MDD9.A-0020 –...
  • Page 41 Product description Module bus Module bus The module bus serves as connection of individual system components from SEW- EURODRIVE. These can be inverters, power supply modules, coupling modules, etc. Status and fault messages are exchanged between the system components using this connection.
  • Page 42 Digital motor integration with MOVILINK DDI interface 1.8.1 Digital motor integration With the "digital motor integration", SEW-EURODRIVE presents a solution for integrat- ® ing drive technology into the networked world. The MOVILINK DDI digital data inter- face connects the inverter with the drive and connects the unconnected drive to the data network.
  • Page 43 Product description Digital motor integration with MOVILINK® DDI interface • Hybrid cable and coaxial data cable are available as alternative for fixed installa- tion and for cable carrier installation • The motor can be connected via cable glands on the terminal box or plug connect- ®...
  • Page 44 Product description Device replacement Device replacement ® The "Update configuration" function can be started using the MOVISUITE engineer- ing software at any time, but usually after completed startup of the devices and the controller. Using this function, all parameter and configuration settings of the devices and the controller are saved on the memory card of the controller and are provided with a checksum.
  • Page 45 Product description MOVISUITE® engineering software MOVISUITE ® e ngineering software ® 1.10 MOVISUITE engineering software ® MOVISUITE is the new engineering software from SEW‑EURODRIVE. The engineering software excels thanks to a new design of the user interface and user guidance. This new interface concept allows for the users to configure, parameterize, and start up their applications intuitively.
  • Page 46 Product description MOVISUITE® engineering software The scan function enables the reading of available devices, and the creation of these ® devices as projects in MOVISUITE The drive train can be built from motor to gear unit using the product catalog. Further- more, encoders, brakes, control modes, and user units can be selected and parame- terized.
  • Page 47 Product description MOVISUITE® engineering software Drive functions • FCB 01 Output stage inhibit • FCB 05 Speed control • FCB 06 Interpolated speed control • FCB 08 Interpolated torque control • FCB 09 Positioning • FCB 10 Interpolated position control • FCB 12 Reference travel • FCB 08 Rotor position identification •...
  • Page 48 Technical data Markings Technical data Markings 2.1.1 Basic device ® The MOVIDRIVE  modular application inverter complies with the following regulations and guidelines: Mark Definition The CE mark states the compliance with the following European guidelines: • Low Voltage Directive 2014/35/EU •...
  • Page 49 Technical data Markings 2.1.2 Accessories Braking resistors BR.. Mark Definition The CE mark states the compliance with the following European guidelines: • Low Voltage Directive 2014/35/EU • Directive 2011/65/EU for limiting the use of hazardous substances in electric and electronic equipment Waste disposal of this product must be in compliance with the WEEE direc- tive 2012/19/EU.
  • Page 50 Technical data Markings NF.. line filter Mark Definition The CE mark states the compliance with the following European guidelines: • Directive 2011/65/EU for limiting the use of hazardous substances in electric and electronic equipment Waste disposal of this product must be in compliance with the WEEE direc- tive 2012/19/EU.
  • Page 51 Technical data General technical data General technical data ® The following tables lists the technical data for all MOVIDRIVE modular application inverters independent of • Type • Design • Size • Power rating Interference immunity Meets EN 61800-3; 2. Environment Interference emission Limit value category C2 to EN 61800‑3 Ambient temperature ϑ...
  • Page 52 Technical data Technical data of MDP power supply modules Technical data of MDP power supply modules 2.3.1 Performance data ® MOVIDRIVE modular Unit MDP90A-...-503-4-... Type 0100 0100 0250 0500 0750 1100 Size Nominal power P Input Nominal line voltage (to EN 50160) AC 3 × 380 – 500 V line Nominal line current AC I...
  • Page 53 Technical data Technical data of MDP power supply modules 2.3.2 Electronics data – signal terminals MDP.. power supply module Terminal General electronics data DC 24 V voltage supply in accordance with IEC DC 24 V -10%, +20% 61131 For directly supplied DC 24 V brakes, observe the restricted toler- ance range of -0% to +10% Contacts CU busbars...
  • Page 54 Technical data Technical data of MDA and MDD axis modules Technical data of MDA and MDD axis modules 2.4.1 MDA performance data ® MOVIDRIVE modular Unit MDA90A-...-503-X-... Type 0020 0040 0080 0120 0160 0240 0320 0480 0640 0640 1000 1400 1800 Size Nominal output current I...
  • Page 55 Technical data Technical data of MDA and MDD axis modules ® MOVIDRIVE modular Unit MDA90A-...-503-X-... Type 0020 0040 0080 0120 0160 0240 0320 0480 0640 0640 1000 1400 1800 Depth 1) For installation in new systems, the MDA90A-0640-.. axis module in size 4 must be used 2) The MDA90A-0640-..
  • Page 56 Technical data Technical data of MDA and MDD axis modules 2.4.2 MDD performance data ® MOVIDRIVE modular Unit MDD9.A-...-503-X-... MDD9.A-...-503-X-... with card slot Type 0020 0040 0020 0040 0080 Size Nominal output current I PWM = 4 kHz 2 × 2 2 × 4 2 ×...
  • Page 57 Technical data Technical data of MDA and MDD axis modules 2.4.3 Electronics data – Signal terminals Terminal designation Specifications Single-axis Double-axis module module General Design In accordance with IEC 61131-2 Supply voltage Connection External power supply 24 V in accordance with IEC 61131 Connection CU busbars Digital inputs...
  • Page 58 Technical data Technical data of MDA and MDD axis modules Terminal designation Specifications Single-axis Double-axis module module X15:15_1 X15:15 X15:15 DC 12 V, I = 500 mA X15:15_2 1) For directly supplied DC 24 V brakes, observe the restricted tolerance range of -0% to +10% 2) AEH: Conductor end sleeve ®...
  • Page 59 Technical data Technical data of MDA and MDD axis modules 2.4.5 Different functionality of the axis modules MDA/MDD Functionality MDA90A-.. single-axis MDD9.A-.. double-axis module module Cam switch – Number of drive trains per output stage Encoder option – I/O option –...
  • Page 60 Technical data Technical data of the MDC90A-0001/0002-.. capacitor modules Technical data of the MDC90A-0001/0002-.. capacitor modules 2.5.1 Performance data Capacitor module MDC90A-0001-50X-X-000 MDC90A-0002-50X-X-000 DC link connection Nominal DC link voltage U (ac- DC 560 V line cording to EN 50160) Nominal capacitance 70 μF 130 μF Connection for UZ-/UZ+ M6 screw ×...
  • Page 61 Technical data Technical data of the master module UHX45A/MDM90A Technical data of the master module UHX45A/MDM90A ® MOVIDRIVE  modular Terminal UHX45A/MDM90A Input DC 24 V supply 40 A 2-pin plug connector X5_A Connection contacts • 1 core: 0.5 – 10 mm •...
  • Page 62 Technical data Dimension sheets of the modules Dimension sheets of the modules 2.7.1 Dimension sheets of the power supply modules MDP90A-0100-.. (size 1) 18014414468029707 ® Product Manual – MOVIDRIVE modular...
  • Page 63 Technical data Dimension sheets of the modules MDP90A-0100-..-C00 (size 1A) 18014414468032139 ® Product Manual – MOVIDRIVE modular...
  • Page 64 Technical data Dimension sheets of the modules MDP90A-0250-.. (size 2) 27021613722775563 ® Product Manual – MOVIDRIVE modular...
  • Page 65 Technical data Dimension sheets of the modules MDP90A-0500 – 0750-.. (size 3) 18014416571936267 ® Product Manual – MOVIDRIVE modular...
  • Page 66 Technical data Dimension sheets of the modules MDP90A-1100-.. (size 4) 18014417553895435 ® Product Manual – MOVIDRIVE modular...
  • Page 67 Technical data Dimension sheets of the modules MDP92A-.. 28547711499 ® Product Manual – MOVIDRIVE modular...
  • Page 68 Technical data Dimension sheets of the modules 2.7.2 Dimension sheets of the axis modules MDA90A-0020 – 0120-.. (size 1) 18014414467556747 ® Product Manual – MOVIDRIVE modular...
  • Page 69 Technical data Dimension sheets of the modules MDA90A-0160 – 0240-.. (BG 2) 18014414467559179 ® Product Manual – MOVIDRIVE modular...
  • Page 70 Technical data Dimension sheets of the modules MDA90A- 0320 – 0480-.. (BG 3) 27021613722763403 ® Product Manual – MOVIDRIVE modular...
  • Page 71 Technical data Dimension sheets of the modules MDA90A-0640-.. (size 4) 9007223429893643 ® Product Manual – MOVIDRIVE modular...
  • Page 72 Technical data Dimension sheets of the modules MDA90A-0640 – 1000.. (size 5) 18014416571933835 ® Product Manual – MOVIDRIVE modular...
  • Page 73 Technical data Dimension sheets of the modules MDA90A-1400 – 1800-.. (size 6) 18014417553897867 ® Product Manual – MOVIDRIVE modular...
  • Page 74 Technical data Dimension sheets of the modules MDD9.A-0020 – 0040-.. (size 1) 18014414468024843 ® Product Manual – MOVIDRIVE modular...
  • Page 75 Technical data Dimension sheets of the modules MDD9.A-0020 – 0080-.. (BG 2) 18014414468027275 ® Product Manual – MOVIDRIVE modular...
  • Page 76 Technical data Dimension sheets of the modules 2.7.3 Dimension sheet of the capacitor modules 29497403787 ® Product Manual – MOVIDRIVE modular...
  • Page 77 Technical data Dimension sheets of the modules 2.7.4 Dimension sheet of the master module 20724035339 ® Product Manual – MOVIDRIVE modular...
  • Page 78 Technical data Technical data of the cards Technical data of the cards 2.8.1 CIO21A and CID21A input/output cards The CIO21A input/output card provides digital/analog inputs and outputs; the CID21A cards provide digital inputs and outputs. Terminal designation/ Specifications specification CIO21A CID21A Part number 28229495...
  • Page 79 Technical data Technical data of the cards Terminal designation/ Specifications specification CIO21A CID21A X51:1 Analog voltage output AOV2/AOV3 X51:4 Assignment X51:2 Analog current output AOC2/AOC3 X51:5 X51: 3, 6 Voltage output Tolerance ± 5% Capacitive load ≤ 300 nF Inductive load ≤...
  • Page 80 Technical data Technical data of the cards 2.8.2 CES11A multi-encoder card Voltage supply The multi-encoder card is supplied by the basic device. Technical data of encoder supply Terminal designation Specifications Part number 28229479 Power consumption Nominal power loss 24 V 0.8 W Maximum power consumption 24 V (card including 12.8 W encoder supply)
  • Page 81 Technical data Technical data of the cards 2.8.3 Safety cards CS..A General technical data Value Ambient temperature for storage of the safety ≥ -25 °C – ≤ 85 °C card ® Ambient temperature of MOVIDRIVE system/ • 0 °C – 40 °C without derating technology, all sizes • 40 °C – 55 °C with derating ®...
  • Page 82 Technical data Technical data of the cards Sensor supply F-SS0, F-SS1 Value/description • DC 24 V output pursuant to EN 61131-2 Properties • Short circuit and overload protection • No galvanic isolation Rated current 150 mA Inrush current (≤ 10 ms) 300 mA Short-circuit protection 1.2 A Internal voltage drop < DC 1.3 V Pulsed voltage supply (if activated) •...
  • Page 83 Technical data Technical data of encoder interfaces Technical data of encoder interfaces 2.9.1 Basic device Terminal designation Specification Supported encoders Resolver SIN/COS Encoder interface X15:1 – 15 TTL/HTL ® HIPERFACE Encoders with RS422 signals Connecting contacts 15-pin socket Encoder supply Nominal output voltage U according to DC 24 V...
  • Page 84 Technical data Technical data of braking resistors, filters and chokes 2.10 Technical data of braking resistors, filters and chokes 2.10.1 Braking resistors type BW.../BW...-T General The BW... / BW...-T braking resistors are adapted to the technical characteristics of the application inverter. There are braking resistors with different continuous and peak braking power avail- able.
  • Page 85 Technical data Technical data of braking resistors, filters and chokes Technical data and assignment to an inverter Technical data Braking resistor Unit BW047-002 BR047-010-T BR027-016-T BW027-024-T Part number 08281661 17983207 17983215 17983231 Nominal power P Resistance value R Ω 47 ±10% 47 ±10% 27 ±...
  • Page 86 Technical data Technical data of braking resistors, filters and chokes Technical data Braking resistor Unit BW012-016 BW012-024 BW012-050-T Part number 18213243 17983894 18201407 Nominal power P Resistance value R Ω 12 ± 10% Tripping current I 11.5 14.1 20.4 trip Design Wire resistor Grid resistor...
  • Page 87 Technical data Technical data of braking resistors, filters and chokes Assignment Braking resistor BR106-T BR206-T BR005-07 BR004-050- BR003-42 BR002-070 Assignment to MDP90A-.. 0500 – 1100 0750 – 1100 1100 Assignment to MDR91A-.. 0500/0750 0750 – – Technical data BW..-T signal contact Specifications for BW..-T signal contact Design Connection contacts...
  • Page 88 Technical data Technical data of braking resistors, filters and chokes Dimension sheets and dimensions Wire resistor M../PG.. M../PG.. 18874863883 Cable entry is possible from both sides. Braking resistor Main dimensions in mm Mounting dimensions in mm Cable gland BR047-010-T M25+M12 BR027-016-T M25+M12 BW027-024-T...
  • Page 89 Technical data Technical data of braking resistors, filters and chokes Grid resistor mounting position 2 18874876043 Braking resistor Main dimensions in mm Mounting dimensions in mm Cable gland BW003-420-T 10.5 Flat type resistor 18874878475 Braking resistor Main dimensions in mm Mounting dimensions in mm Cable gland BW047-002...
  • Page 90 Technical data Technical data of braking resistors, filters and chokes Touch guard BS.. Description A BS.. touch guard is available for braking resistors in flat design. Touch guard BS005 Part number 0813152X for braking resistor BW047-002 Dimension sheet BS.. 1455849867 [1] Grommet [2] Support rail mounting Type...
  • Page 91 Technical data Technical data of braking resistors, filters and chokes 2.10.2 TCB thermal circuit breaker option General The TCB thermal circuit breaker protects the braking resistor from constant overload and protects in case of a short circuit in the cable or the braking resistor. The setting range of the thermal circuit breaker has to be selected in such a way that it corresponds to the tripping current I of the braking resistor.
  • Page 92 Technical data Technical data of braking resistors, filters and chokes Technical data of signal contact Specifications of the signal contacts Design Connecting contacts 0.5 – 1.5 mm Tightening torque 0.8 Nm Switching capacity DC 5 A / DC 24 V AC 10 A / AC 230 V Dimension sheet 17195255435...
  • Page 93 Technical data Technical data of braking resistors, filters and chokes 2.10.3 Line filter Line filters are used to suppress interference emission on the line side of inverters. UL and cUL approval The listed line filters have an cRUus approval independent of the inverter. Technical data Line filter NF0420-513...
  • Page 94 Technical data Technical data of braking resistors, filters and chokes Dimension sheets and dimensions 9007218145873675 Line filter Main dimensions in mm Mounting dimensions in mm NF0420-513 NF0420-523 NF0910-523 NF1800-523 ® Product Manual – MOVIDRIVE modular...
  • Page 95 Technical data Technical data of braking resistors, filters and chokes 2.10.4 Line choke Using line chokes is optional: • To support overvoltage protection. • To smoothen the line current, to reduce harmonics. • For protection in the event of distorted line voltage. •...
  • Page 96 Technical data Technical data of braking resistors, filters and chokes 20917778571 Line choke Main dimensions in mm Mounting dimensions in mm ND0910-503 ND1800-503 ® Product Manual – MOVIDRIVE modular...
  • Page 97 Configuration SEW-Workbench Configuration SEW-Workbench The SEW-Workbench is the central configuration software for inverters from SEW‑EURODRIVE. All necessary configurations can be processed, from entering the application to gear unit, motor and inverter calculations. Other features are optimization of the various axis cycles including the selection of accessories and a fault check of the entire drive system configuration.
  • Page 98 Configuration Schematic workflow for project planning Schematic workflow for project planning The following flow diagram illustrates the drive selection procedure for a positioning drive. The drive consists of a gearmotor that is controlled by an inverter. Necessary information regarding the machine to be driven •...
  • Page 99 Configuration Drive selection Drive selection For drive selection, in addition to the travel diagram that describes the exact travel cycle, a large number of additional specifications must be made about the operating and ambient conditions. It is first necessary to have data for the machine to be driven such as mass, setting range, speed, information about the mechanical design and so on in order to select the drive correctly.
  • Page 100 For this purpose, temperature sensors detect ® the winding temperature. As standard, the MOVIDRIVE inverters can evaluate the following temperature sensors: Motor protection Number of SEW-EURODRIVE sensors: designation PTC thermistor Bimetallic temperature switch Semiconductor temperature sensor KTY84-130 KY/KTY...
  • Page 101 Configuration Drive selection 3.3.2 Startup of third-party motors Asynchronous The nameplate data must be entered during the startup, a calibration function then de- motors termines further data not specified on the nameplate. While the calibration function is running, the rotor does not turn and the brake is not released. In case of asynchronous motors, at least the nameplate data must be known.
  • Page 102 Configuration Drive selection 3.3.3 Group drive and multi-motor drive Group drive of asynchronous motors A group drive is a group of asynchronous motors of any power rating. The motors do not have a rigid mechanical connection or only a connection that is subject to slip and are connected to an electrically parallel inverter.
  • Page 103 Configuration Drive selection • Note the permitted length of all motor leads connected in parallel: ≤ l = Maximum total length of the motor leads connected in parallel = Permitted motor lead length n = Number of motors connected in parallel •...
  • Page 104 Configuration Drive selection 3.3.5 General requirements for encoders Valid motor encoders from SEW‑EURODRIVE The following overview shows the motor encoders that are valid for use with ® MOVIDRIVE modular. For information on the respective encoder cables, refer to chapter "Prefabricated cables" (→ 2 190). A.7Y, AK8Y E.7S, E.7R, E.7C E.8S, E.8R, E.8C...
  • Page 105 Configuration Drive selection 3.3.6 General requirements for the brake control Refer to the motor catalogs for extensive information and technical data regarding the brakes. Brake control Brakes and brake control units may only be controlled via the digital input X10:1 DB00 at the axis module.
  • Page 106 Configuration Recommendations for motor and inverter selection Recommendations for motor and inverter selection The basis for motor selection are the limit characteristic curves of the motors in in- verter operation. The limit characteristic curve states the torque characteristic of the motor depending on the speed.
  • Page 107 Configuration Recommendations for motor and inverter selection Typical characteristic curve of synchronous motors 500 % 400 % 300 % 200 % 100 % 1000 1500 2000 2500 3000 3500 9007217201768843 Thermal limit characteristic curve S1 operation Dynamic limit torque 3.4.3 Motor selection for asynchronous motors The mechanical resistance of the motor against the overload, which might exceed the permitted limit values, must be strictly checked.
  • Page 108 Due to these characteristics, the values of a synchronous servomotor are almost reached. SEW-EURODRIVE provides the DRL.. motors in two dynamics packages: Package Overload capacity in relation to the nominal torque Dynamics 1 (D1) 190% –...
  • Page 109 CMP40 – 63 for speed class 6000 min-1, • CMP71 – 100 for speed classes 4500 min-1 and 6000 min-1. SEW‑EURODRIVE recommends the use of the following temperature sensors: • KTY84 – 130 (SEW‑EURODRIVE designation: KY/KTY) • Pt1000 (SEW-EURODRIVE designation: PK) ® Product Manual – MOVIDRIVE modular...
  • Page 110 3.4.8 Requirements regarding motor encoder PLUS When using motor encoders in VFC or CFC control mode, we recommend using encoders from SEW-EURODRIVE with at least 128 sine cycles or 1024 inc/revolution. ® Product Manual – MOVIDRIVE modular...
  • Page 111 Configuration Motor-inverter assignments Motor-inverter assignments 3.5.1 Technical data DRN.. motors Rated power Rated torque Rated speed Rated current cosφ Power factor Short for "International Efficiency" (international efficiency classes IE1 – IE4) η Efficiency at 50% of the rated power η Efficiency at 75% of the rated power η...
  • Page 112 Configuration Motor-inverter assignments IE3 DRN.. motors, 400 V, 50 Hz, 4-pole Information on motors Motor cosφ η η η 100% DRN63MS4 0.12 0.83 1380 0.64 58.3 63.9 64.8 DRN63M4 0.18 1.25 1375 0.57 0.65 65.1 69.4 69.9 DRN71MS4 0.25 1405 0.72 0.66 70.1 73.5 73.5...
  • Page 113 Configuration Motor-inverter assignments Further information on motors and brakemotors Motor BE.. BMot BMot min-1 1000 DRN63MS4 0.12 0.83 1380 2.95 BE03 3.63 1000 1000 DRN63M4 0.18 1.25 1375 3.76 BE03 4.44 1000 6200 DRN71MS4 0.25 1405 5.42 BE03 6.11 9700 5000 DRN71M4 0.37...
  • Page 114 Configuration Motor-inverter assignments 3.5.2 Motor-inverter assignments DRN.. motors, f = 4 kHz Nominal output current of the inverter Maximum output current of inverter Peak torque of the motor Base speed of the motor base ® PLUS MOVIDRIVE modular – 400 V, 50 Hz, VFC Inverter 0020 0040...
  • Page 115 Configuration Motor-inverter assignments Inverter 0020 0040 0080 0120 0160 0240 0320 0480 0640 1000 1400 1800 Motor DRN132L4 1264 1260 base DRN160M4 1293 1256 base DRN160L4 1291 1264 base DRN180M4 1307 1275 1269 base DRN180L4 1287 1268 base DRN200L4 1297 base DRN225S4 1315...
  • Page 116 Configuration Motor-inverter assignments 3.5.3 Technical data of DR2S.. motors IE1 DR2S.. motors, 400 V, 50 Hz, 4‑pole Information on motors DR2S.. motor cosφ η η η 100% type 400 V DR2S56MR4 0.09 0.62 1380 0.35 0.61 43.9 51.4 54.8 DR2S56M4 0.12 0.89 1290...
  • Page 117 Configuration Motor-inverter assignments 3.5.4 Motor-inverter assignments DR2S.. motors ® MOVIDRIVE modular - 400 V, 50 Hz, VFC Inverter 0020 0040 0080 0120 0160 0240 0320 0480 0640 1000 1400 1800 Motor DR2S56MR4 M 1.81 base DR2S56M4 1.78 base DR2S63MSR 2.25 base DR2S63MS4 M base...
  • Page 118 Configuration Motor-inverter assignments 3.5.5 Technical data of DRL.. motors Key to the technical data for asynchronous DRL.. servomotors The following table lists the short symbols used in the "Technical data" tables. Rated speed Rated torque Rated current Mass moment of inertia of the motor Maximum limit torque (dynamics package 1) Maximum limit torque (dynamics package 2) Mass of the motor...
  • Page 119 Configuration Motor-inverter assignments Motor type Nm/A 1700 DRL71S4 1.63 1.40 0.86 1.92 DRL71M4 1.90 1.11 2.11 DRL80S4 2.96 2.71 1.22 2.40 11.5 14.9 DRL80M4 3.65 1.52 2.60 15.2 21.5 DRL90L4 5.67 3.02 2.65 22.5 43.5 DRL100L4 11.4 11.00 3.66 2.36 DRL132S4 17.8 16.9...
  • Page 120 Configuration Motor-inverter assignments 4-pole DRL.. servomotors/brakemotors for 400 V, 50 Hz Motor type BE.. Mot_BE 1200 DRL71S4 1.18 BE05 DRL71M4 12.6 DRL80S4 2.15 15.2 19.4 DRL80M4 18.9 DRL90L4 28.5 49.5 DRL100L4 DRL132S4 12.6 BE11 DRL132MC4 17.6 BE11 DRL160M4 25.5 BE20 DRL160MC4 BE20 DRL180S4 34.5 BE30...
  • Page 121 Configuration Motor-inverter assignments Motor type BE.. Mot_BE 3000 DRL71S4 2.68 BE05 DRL71M4 3.55 12.6 DRL80S4 4.82 15.2 19.4 DRL80M4 18.9 DRL90L4 28.5 49.5 DRL100L4 16.6 DRL132S4 25.5 BE11 DRL132MC4 34.8 BE11 DRL160M4 BE20 DRL160MC4 BE20 DRL180S4 70.1 BE30 1030 DRL180M4 BE30 1250 DRL180L4...
  • Page 122 Configuration Motor-inverter assignments 3.5.6 Motor-inverter assignments DRL.. motors, f = 4 kHz Nominal output current of the inverter Maximum output current of inverter Peak torque of the motor Base speed of the motor base ® MOVIDRIVE modular – rated motor speed 1200 min , dynamics package 1, CFC Inverter 0020...
  • Page 123 Configuration Motor-inverter assignments Inverter 0020 0040 0080 0120 0160 0240 0320 0480 0640 1000 1400 1800 Motor DRL180LC4 M 1114 1266 base DRL200L4 1068 1258 1395 base DRL225S4 1164 1267 1596 base DRL225MC4 M 1164 1245 1442 base ® MOVIDRIVE modular –...
  • Page 124 Configuration Motor-inverter assignments Inverter 0020 0040 0080 0120 0160 0240 0320 0480 0640 1000 1400 1800 Motor DRL180M4 1892 2084 base DRL180L4 1584 1890 base DRL180LC4 M 1673 1548 1925 base DRL200L4 1562 1937 base DRL225S4 1651 1964 2320 base DRL225MC4 M 1767 1842...
  • Page 125 Configuration Motor-inverter assignments Inverter 0020 0040 0080 0120 0160 0240 0320 0480 0640 1000 1400 1800 Motor DRL160MC4 M 2219 2499 2844 base DRL180S4 2287 2516 base DRL180M4 2076 2507 base DRL180L4 2146 2614 base DRL180LC4 M 2061 2279 base DRL200L4 2096 2163...
  • Page 126 Configuration Motor-inverter assignments Inverter 0020 0040 0080 0120 0160 0240 0320 0480 0640 1000 1400 1800 Motor DRL132MC4 M 77.7 3288 3200 3688 4293 base DRL160M4 3011 3653 4146 base DRL160MC4 M 2783 3355 3969 base DRL180S4 2977 3168 3626 base DRL180M4 2817...
  • Page 127 Configuration Motor-inverter assignments Inverter 0020 0040 0080 0120 0160 0240 0320 0480 0640 1000 1400 1800 Motor DRL100L4 72.5 base DRL132S4 base DRL132MC4 M 96.3 1213 1115 1120 base DRL160M4 base DRL160MC4 M 1110 1088 base DRL180S4 1074 base DRL180M4 1004 base DRL180L4...
  • Page 128 Configuration Motor-inverter assignments Inverter 0020 0040 0080 0120 0160 0240 0320 0480 0640 1000 1400 1800 Motor DRL80M4 26.9 base DRL90L4 1215 base DRL100L4 49.4 79.7 1479 1209 1310 base DRL132S4 72.1 99.8 1575 1419 1250 base DRL132MC4 M 1634 1497 1846 base...
  • Page 129 Configuration Motor-inverter assignments Inverter 0020 0040 0080 0120 0160 0240 0320 0480 0640 1000 1400 1800 Motor DRL71M4 7.63 1890 1322 base DRL80S4 19.9 1256 1006 base DRL80M4 20.4 1656 1358 base DRL90L4 38.8 1738 1791 base DRL100L4 61.4 84.1 1808 1632 2004...
  • Page 130 Configuration Motor-inverter assignments ® MOVIDRIVE modular – rated motor speed 3000 min , dynamics package 2, CFC Inverter 0020 0040 0080 0120 0160 0240 0320 0480 0640 1000 1400 1800 Motor DRL71S4 4.91 2795 2133 base DRL71M4 11.8 2360 2288 base DRL80S4 13.4...
  • Page 131 Configuration Motor-inverter assignments Inverter 0020 0040 0080 0120 0160 0240 0320 0480 0640 1000 1400 1800 Motor DRL225MC4 M 3322 3089 base ® Product Manual – MOVIDRIVE modular...
  • Page 132 Configuration Motor-inverter assignments 3.5.7 Technical data of DR2L.. motors Key to the data tables of DR2L.. asynchronous servomotors The following table lists the short symbols used in the "Technical data" tables. Rated speed Rated torque Rated current Mass moment of inertia of the motor Maximum limit torque (dynamics package 1) Maximum limit torque (dynamics package 2) Mass of the motor...
  • Page 133 Configuration Motor-inverter assignments Further information on motors and brakemotors Motor type BE.. Mot_BE DR2L71MS4 1.12 BE05 6.72 DR2L71M4 1.71 10.6 8.44 1200 DR280MK4 14.9 21.6 DR2L80M4 3.15 18.3 29.2 DR2L71MS4 1.64 BE05 6.72 DR2L71M4 2.32 10.6 8.44 1700 DR280MK4 3.14 14.9 21.6 DR2L80M4...
  • Page 134 Configuration Motor-inverter assignments 3.5.8 Motor/inverter assignments of DR2L.. motors, fPWM = 4 kHz ® MOVIDRIVE modular – rated motor speed 1200 1/min, dynamics package 1, CFC Inverter 0020 0040 0080 0120 0160 0240 0320 0480 0640 1000 1400 1800 Motor DR2L71MS4 M base DR2L71M4...
  • Page 135 Configuration Motor-inverter assignments ® MOVIDRIVE modular – rated motor speed 3000 min , dynamics package 1, CFC Inverter 0020 0040 0080 0120 0160 0240 0320 0480 0640 1000 1400 1800 Motor DR2L71MS4 M 3098 3413 base DR2L71M4 3885 base DR2L80MK4 M 13.6 2701 3227...
  • Page 136 Configuration Motor-inverter assignments ® MOVIDRIVE modular – rated motor speed 2100 min , dynamics package 2, CFC Inverter 0020 0040 0080 0120 0160 0240 0320 0480 0640 1000 1400 1800 Motor DR2L71MS4 M 1374 1360 base DR2L71M4 7.99 1926 1451 base DR2L80MK4 M 19.4...
  • Page 137 Configuration Motor-inverter assignments 3.5.9 Technical data of CMP.. motors Key to the technical data Rated speed Standstill torque (thermal continuous torque at low speeds) Standstill current Dynamic limit torque Maximum permitted motor current Standstill torque with forced cooling fan Standstill current with forced cooling fan Mass moment of inertia of the motor Mass moment of inertia of the brakemotor bmot...
  • Page 138 Configuration Motor-inverter assignments CMP40 – CMP112, 400 V system voltage Motor 2000 CMP71S 19.2 3.04 CMP71M 30.8 13.7 4.08 CMP71L 13.1 46.9 10.1 11.4 6.18 CMP80S 13.4 42.1 18.7 12.8 8.78 CMP80M 18.7 62.6 13.4 16.5 11.9 CMP80L 27.5 12.5 21.4 18.1 CMP100S...
  • Page 139 Configuration Motor-inverter assignments Motor 4500 CMP40S – – CMP40M 0.95 – – 0.15 CMP50S 1.32 0.42 CMP50M 10.3 13.1 3.35 0.67 CMP50L 3.15 15.4 19.5 0.92 CMP63S 3.05 11.1 18.3 1.15 CMP63M 21.4 32.4 1.92 CMP63L 30.4 41.4 10.3 2.69 CMP71S 19.2 3.04...
  • Page 140 Configuration Motor-inverter assignments 3.5.10 Motor-inverter assignments CMP.. motors, 400 V, f = 4 kHz Nominal output current of the inverter Maximum output current of inverter Peak torque of the motor Nominal motor speed ® Product Manual – MOVIDRIVE modular...
  • Page 141 Configuration Motor-inverter assignments ® MOVIDRIVE modular – rated speed 2000 min , non-ventilated Inverter 0020 0040 0080 0120 0160 0240 0320 0480 0640 1000 1400 1800 Motor CMP71S 9.34 15.7 19.2 2000 2000 2000 CMP71M 17.6 27.4 30.8 2000 2000 2000 CMP71L 20.2...
  • Page 142 Configuration Motor-inverter assignments ® MOVIDRIVE modular – rated speed 3000 min , non-ventilated Inverter 0020 0040 0080 0120 0160 0240 0320 0480 0640 1000 1400 1800 Motor CMP40S 3000 3000 CMP40M 3.44 3000 3000 CMP50S 5.13 3000 3000 CMP50M 6.54 10.3 3000 3000...
  • Page 143 Configuration Motor-inverter assignments Inverter 0020 0040 0080 0120 0160 0240 0320 0480 0640 1000 1400 1800 Motor CMP100L 3000 3000 3000 3000 3000 CMP112S 55.7 76.8 3000 3000 3000 CMP112M 83.8 3000 3000 3000 CMP112L 3000 3000 3000 3000 CMP112H 3000 3000 3000...
  • Page 144 Configuration Motor-inverter assignments Inverter 0020 0040 0080 0120 0160 0240 0320 0480 0640 1000 1400 1800 Motor CMP112M 76.5 4500 4500 4500 4500 CMP112L 4500 4500 4500 4500 CMP112H 4500 4500 4500 CMP112E 4500 4500 4500 4500 3.5.11 Motor-inverter assignments CMP.. motors, 400 V, f = 8 kHz Nominal output current of the inverter Maximum output current of inverter...
  • Page 145 Configuration Motor-inverter assignments Inverter 0020 0040 0080 0120 0160 0240 0320 0480 0640 1000 1400 1800 Motor CMP100M 61.4 2000 2000 2000 2000 CMP100L 85.1 2000 2000 2000 2000 CMP112S 60.3 75.5 2000 2000 2000 CMP112M 65.9 85.2 2000 2000 2000 2000 CMP112L...
  • Page 146 Configuration Motor-inverter assignments Inverter 0020 0040 0080 0120 0160 0240 0320 0480 0640 1000 1400 1800 Motor CMP71S 12.1 18.1 19.2 3000 3000 3000 CMP71M 27.5 30.8 3000 3000 3000 CMP71L 26.5 36.3 42.3 46.9 3000 3000 3000 3000 CMP80S 25.8 34.6 39.2...
  • Page 147 Configuration Motor-inverter assignments Inverter 0020 0040 0080 0120 0160 0240 0320 0480 0640 1000 1400 1800 Motor CMP40M 3.44 4500 4500 CMP50S 4.18 4500 4500 CMP50M 5.03 8.75 10.3 4500 4500 4500 CMP50L 5.17 9.61 15.4 4500 4500 4500 CMP63S 4.66 7.96 11.1...
  • Page 148 Configuration Motor-inverter assignments Inverter 0020 0040 0080 0120 0160 0240 0320 0480 0640 1000 1400 1800 Motor CMP112M 76.5 4500 4500 4500 4500 CMP112L 4500 4500 4500 4500 CMP112H 4500 4500 4500 CMP112E 4500 4500 4500 4500 ® MOVIDRIVE modular – rated speed 6000 min , PWM 8 kHz, non-ventilated Inverter 0020...
  • Page 149 Configuration Motor-inverter assignments Inverter 0020 0040 0080 0120 0160 0240 0320 0480 0640 1000 1400 1800 Motor CMP80S 25.8 34.6 39.2 42.1 6000 6000 6000 6000 CMP80M 39.9 49.2 59.9 62.6 6000 6000 6000 6000 6000 CMP80L 42.6 55.4 92.8 6000 6000 6000...
  • Page 150 Configuration Selecting an axis module Selecting an axis module INFORMATION ® Always use the SEW-Workbench for selecting MOVIDRIVE modular components. The following explanations are not exhaustive and are only intended for conveying a basic understanding. The selection of the axis module is made over the course of the output current over time.
  • Page 151 Configuration Selecting an axis module 3.6.1 Overload capacity Load cycle with base load current – typical for the selection of asynchronous and servomotors The characteristic load cycle consists of a load and a load relief period. In the load re- lief period, the output current must not exceed the specified value.
  • Page 152 Configuration Selecting an axis module 3.6.2 Derating Due to the following operating and ambient conditions, a reduction of the output cur- rent may be necessary. Derating due to the rotary field frequency The specified nominal output current I of the application inverter is the rms value. The increased load on the power semiconductors has to be considered especially for slow rotating fields and rotating fields at standstill.
  • Page 153 Configuration Selecting an axis module Derating due to the installation altitude SEW‑EURODRIVE frequency inverters are designed for overvoltage category III and for altitudes up to 2000  m according to EN  61800-5-1. The air pressure and the air density decrease depending on the installation altitude. This leads to a reduced cool- ing capacity and to a reduced electrical isolation effect of the air.
  • Page 154 Configuration Power supply module selection Power supply module selection INFORMATION ® Always use the SEW-Workbench for selecting MOVIDRIVE modular components. The following explanations are not exhaustive and are only intended for conveying a basic understanding. The selection of the power supply module is made over the power curve of the DC link over time.
  • Page 155 Configuration Power supply module selection 3.7.2 Overload capacity Load cycle with base load The characteristic load cycle consists of a load and a load relief period. In the load re- lief period, the DC link power must not exceed the specified value. After this load relief period, overload is possible again.
  • Page 156 Configuration Power supply module selection Operation without Depending on the output current, a certain number of points is assigned to the MDA line choke and MDD axis modules. The following table shows the assigned number of points per drive inverter. Axis module Point(s) MDA90A-0020, 0040, 0080, 0120...
  • Page 157 Configuration Power supply module selection 3.7.4 Assignment of the maximum axis size to the power supply module The assignment of the maximum axis module size to the power supply modules is as follows: • MDP90A-0100-…: MDA90A-0240 • MDP90A-0250-…: MDA90A-0640 • MDP90A-0500-...: MDA90A-1000 •...
  • Page 158 Configuration Braking resistor selection Braking resistor selection 3.8.1 General Information Using a braking resistor is only required if generator mode is reached during opera- tion. A braking resistor is not required if the device is operated solely in motor mode. 3.8.2 Table of braking resistors ®...
  • Page 159 Configuration Braking resistor selection 3.8.4 Continuous braking power The continuous braking power is specified by the mechanical structure of the braking resistor. The continuous braking power required by the application must be lower than the con- tinuous braking power of the braking resistor according to the technical data. 3.8.5 Peak braking power The permitted peak braking power is specified by the resistor and the DC link voltage.
  • Page 160 Configuration Braking resistor selection 3.8.7 Permitted installation of braking resistors The surfaces of the resistors become very hot if loaded with nominal power. Make sure that you select an installation site that will accommodate these high tempera- tures. For this reason, braking resistors are usually mounted on the control cabinet roof.
  • Page 161 Configuration Braking resistor selection • Wire resistor 18512455307 • Flat type resistor 18512457739 ® Product Manual – MOVIDRIVE modular...
  • Page 162 Configuration Braking resistor selection 3.8.8 Supply cable for braking resistor Use only shielded cables. The cable cross section depends on the tripping current I The nominal voltage of the cable must amount to at least V /V = 450 V/750 V. The maximum permitted cable length between inverter and braking resistor is 100 m.
  • Page 163 Configuration Supply system cable and motor cable Supply system cable and motor cable 3.9.1 Supply system cable Dimensioning of the supply system cable generally takes place plant-specific and de- pends on the design of the line connection. Observe the country-specific and plant- specific regulations when selecting the cross section of the supply system cable.
  • Page 164 Power supply Line filter Maximum number Total cable length module Axis Axes (out- Cable from Cables from other modules put stages) manufacturers SEW-EURODRIVE (MDA/MDD) MDP90A-0100-... NF0420-513 600 m 400 m MDP90A-0250-... MDP90A-0100-... NF0420-523 800 m 400 m MDP90A-0250-... MDP90A-0750-.. NF0910-523...
  • Page 165 Configuration Supply system cable and motor cable Recommended cross section for nominal operation SEW‑EURODRIVE suggests the cable cross sections listed in the table. The sugges- tions are valid under the following conditions: • The single-core cables are made of copper with PVC insulation. •...
  • Page 166 Power supply Line filter Maximum number Total cable length module Axis Axes (out- Cable from Cables from other modules put stages) manufacturers SEW-EURODRIVE (MDA/MDD) MDP90A-0100-... NF0420-513 600 m 400 m MDP90A-0250-... MDP90A-0100-... NF0420-523 800 m 400 m MDP90A-0250-... MDP90A-0750-.. NF0910-523...
  • Page 167 Configuration Line components 3.12 Line components 3.12.1 Line fuses, fuse types Line fuses and miniature circuit breakers are used for fusing the supply system cables of the axis block. In case of a fault, these components protect the power supply module against short-circuits.
  • Page 168 Configuration Line components 3.12.2 Line contactor A line contactor is used for galvanic separation of the axis system and the supply sys- tem. The separation from the supply system is necessary for electrical work on the axis system or due to an overtemperature of the braking resistor, for example. Note the following requirements: •...
  • Page 169 Configuration Line components 3.12.3 NF line filter A line filter reduces interference emission via the supply system cable, which is gener- ated by the application inverter. The line filter mainly serves to meet interference voltage limit requirements in the frequency range from 150 kHz to 30 MHz at the line connection.
  • Page 170 Configuration Line components 3.12.4 ND line choke The main reason for using line chokes is the reduction of grid disturbances that may occur due to harmonic currents. In addition, line chokes improve the overvoltage pro- tection. The line choke has to be selected according to the following table. Technical data Line choke ND0300-503...
  • Page 171 Configuration 24 V supply voltage selection 3.13 24 V supply voltage selection The modules of the axis system require an external 24 V voltage supply for the elec- tronics and the brake supply. The 24 V voltage supply takes place via the integrated DC 24 V connection. The ex- ternal 24 V voltage supply can either be connected directly to the DC 24 V connection or to terminal X5_A at the MDM90A master module.
  • Page 172 Configuration 24 V supply voltage selection 3.13.2 Supply of the 24 V supply voltage Depending on the determined current demand, one- or two-sided supply is required. • For currents ≤ 40 A one-sided supply applies. • For currents > 40 A two-sided supply applies. The current demand is calculated via the total power consumption of the modules in the axis system (on 24 V level).
  • Page 173 Configuration 24 V supply voltage selection Two-sided supply RUN ERR RUN ERR RUN ERR – – 18014414154550283 External DC 24 V voltage supply DC 24 V fuse The breakpoint of the electronics supply with two-sided supply must be arranged so that the current loads of the two segments are split evenly. If you use 2 separate power supply units, make sure that both power supply outputs have the same reference potential.
  • Page 174 Configuration 24 V supply voltage selection 3.13.3 Supply of the 24 V supply voltage at the master module The following figure depicts the connection of the 24  V supply voltage to X5. If a ® MOVI-C CONTROLLER advanced with master module is used, the supply voltage is fed in the master module at connection X5_A.
  • Page 175 Configuration 24 V supply voltage selection 3.13.4 Power consumption of the 24 V supply Tables for the power consumption of the 24 V supply depending on the used modules and the installed options. Power consump- Module Power consumption (without I/O, motor encoder, motor tion of the modules brake) Axis modules...
  • Page 176 Configuration 24 V supply voltage selection 3.13.5 Power consumption of the directly connected 24 V brakes Brake type: BK01 BK02 BK03 BK04 BK07 CMP motor assign- CMP71S/M/L CMP40S/M CMP50S/M CMP63S CMP50L CMP63M/L ment CMSB motor as- CMSB71 S/M/L CMS71L – – CMSB50S/M/L CMSB63S/M signment CMSMB motor as-...
  • Page 177 Configuration 24 V supply voltage selection 3.13.7 Project planning example The following example shows the configuration of the 24 V voltage supply of an axis system. MDP 10 kW MDD 8 A MDD 8 A MDD 4 A MDA 4 A MDA 2 A –...
  • Page 178 Configuration Arrangement of the modules within the axis system 3.14 Arrangement of the modules within the axis system 3.14.1 Arrangement of the axis modules within the axis system When arranging the axis system, observe that the nominal DC link current of the axis modules must decrease from left to right.
  • Page 179 Configuration Particularities of the DC link connection 3.15 Particularities of the DC link connection 3.15.1 Use of axis modules ≤ MDA90A-1000-.. at the MDP90A-1100-.. power supply module. If the axis modules ≤ MDA90A-1000-.. are operated with a PWM frequency of 4 kHz, the following restrictions must not be observed.
  • Page 180 Configuration Particularities of the DC link connection 3.15.2 Adapter connectors of the DC link connection To be able to establish an axis system in which modules with DC link bars of different widths are used, adapter connectors must be used at the transition from wide to nar- row or narrow to wide.
  • Page 181 Configuration Particularities of the DC link connection 3.15.3 Examples of the DC link busbar with different bar widths Example 1 Axis system with MDP90A-0750-.. power supply module, MDA90A-1400-.. axis module MDP90A-0750-.. MDA90A-1400-.. + UZ - UZ 23268391819 Adapter connectors with the part number 28244052 must be ordered for this arrange- ment.
  • Page 182 Configuration Particularities of the DC link connection Adapter connectors with the part number 28244079 must be ordered for this arrange- ment. ® Product Manual – MOVIDRIVE modular...
  • Page 183 Configuration Particularities of the DC link connection Example 3 Axis system with MDP90A-1100-.. power supply module, MDA90A-1800-.. axis module, MDA90A-1400-.., MDA90A-0640-.. MDP90A-1100-.. MDA90A-1800-.. MDA90A-1400-.. MDA90A-0640-.. + UZ - UZ 23268389387 Adapter connectors with the part number 28244060 must be ordered for this arrange- ment.
  • Page 184 Only BST brake modules may be connected to the angled bars. • Protect the outgoing DC link with – 2 fuses. SEW-EURODRIVE recommends: At least DC  750  V, utilization cate- gory gG, – 1 thermal circuit breaker TCB0100, set to 10 A.
  • Page 185 In variant 1 and 2 the main row and auxiliary row must be connected as in variant 3 if the IP20 degree of protection is required. For the two-row design in a control cabinet, cable sets from SEW-EURODRIVE must be used, see chapter "Cable sets and accessories" (→ 2 189).
  • Page 186 Configuration Two-row design Variant 2 Auxiliary row MDC90A-0001-50X-X-000 Use is mandatory - MDA90A-0020 – 0120-.. Maximum 8 modules - MDD9.A-0020 – 0080-.. RUN ERR RUN ERR RUN ERR - MDA90A-0160 – 0240-.. Maximum 2 modules - MDA90A-0320-.. Maximum 1 module Total nominal DC link current in auxiliary row: Max. 46 A Connection of main row and aux- iliary row...
  • Page 187 Configuration Two-row design Variant 3 Auxiliary row MDC90A-0001-50X-X-000 Use is mandatory - MDA90A-0020 – 0120-.. Maximum 8 modules - MDD9.A-0020 – 0080-.. - MDA90A-0160 – 0240-.. Maximum 4 modules RUN ERR RUN ERR RUN ERR - MDA90A-0320 – 0480-.. Maximum 2 modules Total nominal DC link current in auxiliary row: Max. 109 A Connection of main row and aux- iliary row...
  • Page 188 This variant is used if there is a large distance of up to 50 m between the main row and the auxiliary row. Applications in this design must be tested by SEW-EURODRIVE for the individual ap- plication. Contact SEW-EURODRIVE.
  • Page 189 Configuration Two-row design 3.17.3 Cable sets and accessories DCP34A cable set, part number: 28261631 Cables 1× PVC conductor H07V-K, color: black, identification: Uz- 1× PVC conductor H07V-K, color: black, identification: Uz+ 1× PVC conductor H07V-K, color: green/yellow, identification: PE Cross section 16 mm Connection Crimping cable lug M6...
  • Page 190 Prefabricated cables Meaning of the symbols Prefabricated cables The overviews showing the assignment of the cables to the motors apply also to any motors of the respective motor type that can be used in areas subject to a risk of ex- plosion.
  • Page 191 Prefabricated cables Power cables for CMP.. motors Power cables for CMP.. motors 4.2.1 Overview CMP(Z)../SM.. --> [2] --> [2] --> [1] --> [1] RUN ERR RUN ERR --> [3] --> [5] --> [3] --> [5] --> [4] --> [4] --> [4] -->...
  • Page 192 Prefabricated cables Power cables for CMP.. motors 4.2.2 Motor cable with connector on motor end Motor cable illustration 4818831115 Types of CMP.. motor cables Plug connector Number of cores and cable cross Part number Installation type section SM11 4 × 1.5 mm 05904544 Fixed installation SM11...
  • Page 193 Prefabricated cables Power cables for CMP.. motors Illustration of motor extension cable 4818839179 Types of CMP.. motor extension cables Plug connector Number of cores and cable cross Part number Installation type section SM11 4 × 1.5 mm 13332457 Cable carrier installation SM12 4 ×...
  • Page 194 Prefabricated cables Power cables for CMP.. motors 4.2.3 Brakemotor cables for BP/BK brake with connector at motor end Figure of CMP.. brakemotor cables 500 ±5 24323160075 Types of CMP.. brakemotor cables Plug connectors Number of cores and cable cross Part number Installation type section SB11...
  • Page 195 Prefabricated cables Power cables for CMP.. motors 4.2.4 Brakemotor cables for BY brake with connector at motor end Figure of CMP.. brakemotor cables 14824163467 Types of CMP.. brakemotor cables Plug connector Number of cores and cable cross Part number Installation type section SB11 4 ×...
  • Page 196 Prefabricated cables Power cables for CMP.. motors 4.2.5 Extension cable for BP.., BK.., BY.. brakes Illustration of brakemotor extension cable 4818839179 Types of CMP.. brakemotor extension cables Plug connector Number of cores and cable cross Part number Installation type section SB11 4 ×...
  • Page 197 Prefabricated cables Encoder cables for CMP.. motors Encoder cables for CMP.. motors 4.3.1 Overview CMP(Z).. /SM.. CMP(Z).. /SB.. CMP(Z).. /KKS /RH1M CMP(Z).. /KK /RH1M 01995421 /KKS 01995413 13356356 13327429 13327437 13356364 RUN ERR RUN ERR 13324535 13356291 13324551 13356305 01995391 01995405 CMP(Z)..
  • Page 198 Prefabricated cables Encoder cables for CMP.. motors 4.3.2 Resolver Illustration of RH1M resolver cable 4819185931 Types of RH1M resolver cables Number of cores and cable cross section Part number Installation type 5 × 2 × 0.25 mm 13327429 Fixed installation 5 × 2 × 0.25 mm 13327437 Cable carrier installation Illustration of RH1M extension cable...
  • Page 199 Prefabricated cables Encoder cables for CMP.. motors ® 4.3.3 HIPERFACE encoders ® Illustration of HIPERFACE encoder cable 4819185931 ® Types of HIPERFACE encoder cables Number of cores and cable cross section Part number Installation type 4 × 2 × 0.25 mm + 2 ×...
  • Page 200 Prefabricated cables Single-cable technology for CMP.. motors Single-cable technology for CMP.. motors 4.4.1 Overview CMP(Z)../SH.. --> [2] --> [1] RUN ERR RUN ERR --> [1] CMP../SH.. /BK.. CMP../SH.. /BP.. CMP(Z)../SH.. /BY.. --> [2] 9007215244070283 Motor/brakemotor cable Extension cable 4.4.2 Types of motor/brakemotor cable Plug connectors Number of cores and cable cross section Part number...
  • Page 201 Prefabricated cables Power cables for CFM.. motors Power cables for CFM.. motors 4.5.1 Overview CFM.. /SM.. --> [2] --> [2] --> [1] --> [1] RUN ERR RUN ERR --> [3] --> [3] --> [4] --> [4] CFM.. /SB.. /BR.. 9007214064524299 Motor cable ../SM.. (→ 2 202) Brakemotor cable ../SB..
  • Page 202 Prefabricated cables Power cables for CFM.. motors 4.5.2 Motor cable Motor cable illustration 4836649099 Motor cable types The cables are equipped with a connector for motor connection and conductor end sleeves for inverter connection. Plug connector Number of cores and cable cross Part number Installation type section...
  • Page 203 Prefabricated cables Power cables for CFM.. motors 4.5.3 Motor extension cable Illustration of motor extension cable 4838345099 Types of motor extension cables The cables are equipped with a connector and adapter for extending the CFM.. motor cable. Plug connector Number of cores and cable cross Part number Installation type section...
  • Page 204 Prefabricated cables Power cables for CFM.. motors 4.5.4 Brakemotor cable Illustration of brakemotor cable 4838352907 Types of brakemotor cables Plug connector Number of cores and cable cross Part number Installation type section SB51/SB61 4 × 1.5 mm + 3 × 1.0 mm 01991892 Fixed installation SB51/SB61...
  • Page 205 Prefabricated cables Power cables for CFM.. motors 4.5.5 Brakemotor extension cables Illustration of brakemotor extension cable 4838345099 Types of brakemotor extension cables Plug connector Number of cores and cable cross Part number Installation type section SK51/SK61 4 × 1.5 mm + 3 ×...
  • Page 206 Prefabricated cables Encoder cables for CFM.. motors Encoder cables for CFM.. motors 4.6.1 Overview CFM.. /SM.. CFM.. /SB.. CFM.. /KK CFM.. /KK5 /RH1M CFM.. /KK6 /RH1L /RH1M /RH1L 01995421 01995413 01995898 13327429 13327437 01995901 RUN ERR RUN ERR 13322535 13324578 13324551 13324543 01995391...
  • Page 207 Prefabricated cables Encoder cables for CFM.. motors 4.6.2 Resolver Illustration of RH1M/RH1L resolver cable 4819185931 Types of RH1M/RH1L resolver cables Number of cores and cable cross section Part number Installation type 5 × 2 × 0.25 mm 13327429 Fixed installation 5 × 2 × 0.25 mm 13327437 Cable carrier installation Illustration of RH1M/RH1L extension cable...
  • Page 208 Prefabricated cables Encoder cables for CFM.. motors ® 4.6.3 HIPERFACE encoders ® Illustration of HIPERFACE encoder cable 4819185931 ® Types of HIPERFACE encoder cables Number of cores and cable cross section Part number Installation 4 × 2 × 0.25 mm + 2 ×...
  • Page 209 Prefabricated cables Encoder cables for DR.. motors Encoder cables for DR.. motors 4.7.1 Overview DR..315 /EH7S 13602659 13623206 RUN ERR RUN ERR 13621998 13617621 13622021 13623192 13621971 13617648 13622048 13621963 18140394 DR.. DR.. 13623184 /ES7S /EG7S /ES7S /EG7S /AH7Y /ES7R /EG7R /ES7R /EG7R...
  • Page 210 Prefabricated cables Encoder cables for DR.. motors DR..71 – 315 /EK8S /EK8R 13621963 /EK8C /AK8W /AK8Y /AK8H 18139183 28111451 28111478 13617621 13621998 D-Sub --> X.. 13617648 18195393 13621998 18195393 13622021 28111451 13622048 28111478 DR..71 – 315 /EK8S 13623184 /EK8R /EK8C /AK8W /AK8Y 18140408...
  • Page 211 Prefabricated cables Encoder cables for DR.. motors DR..71-132S DR..71-132S /EI8R /EI8R/TF /EI8C /EI8C/TF 13623184 28111486 18140408 28111494 28111451 28111451 28111478 28111478 28111508 28111516 13621998 28111435 13622021 18195393 28111443 13622048 D-Sub --> X.. 13621998 18195393 28111435 13621998 28111443 28111435 18195393 28111443 28111451 28111451 28111478...
  • Page 212 Prefabricated cables Encoder cables for DR.. motors ® D-Sub --> X.. MOVIDRIVE modular/system/technology Basic device: X15 CES11A multi-encoder card: X17 AK8Y encoders can be connected only to the CES11A multi-encoder card. Motors with terminal strip in the terminal box for encoder signals and thermal monitoring. The signals for thermal monitoring of the motor are not located in the encoder cable.
  • Page 213 Prefabricated cables Encoder cables for DR.. motors 4.7.2 Encoder cable with connection cover and D-sub Illustration of encoder cable 14818281099 Types of encoder cables Number of cores and cable cross section Part number Installation type 6 × 2 × 0.25 mm 13617621 Fixed installation 6 ×...
  • Page 214 Prefabricated cables Encoder cables for DR.. motors 4.7.3 Encoder cable with conductor end sleeves and D-sub Illustration of encoder cable 14818291467 Types of encoder cables Number of cores and cable cross section Part number Installation type 6 × 2 × 0.25 mm 13622021 Fixed installation 6 ×...
  • Page 215 Prefabricated cables Encoder cables for DR.. motors Types of encoder extension cables Number of cores and cable cross section Part number Installation type 6 × 2 × 0.25 mm 13621963 Fixed installation 6 × 2 × 0.25 mm 18139183 Cable carrier installation 6 ×...
  • Page 216 Prefabricated cables Encoder cables for DR.. motors 4.7.7 Encoder extension cable with two M23 Illustration of encoder extension cable 14818397963 Types of encoder extension cables Number of cores and cable cross section Part number Installation type 6 × 2 × 0.25 mm 13623192 Fixed installation 6 ×...
  • Page 217 Prefabricated cables Cables for MOVILINK® DDI Cables for MOVILINK® ® Cables for MOVILINK Cable with M23/M40 connector on the motor side, open end on the inverter side. [1] - [5] [6] - [10] DRN../DR2S../DR2L.. [1] - [5] [11] - [15] [11] - [15] CMP../CM3C..
  • Page 218 Prefabricated cables Cables for MOVILINK® DDI Table [2] Number Part num- Cross section in mm Installation type Connector Motor Inverter on the mo- side side tor side [11] 28123905 4 × 1.5 + 4 × 1 + RG58 Fixed installation SD1/KD1 [12] 28123913...
  • Page 219 Prefabricated cables Cables for MOVILINK® DDI Table [3] Number Part num- Cross section in mm Installation type Connector Motor Inverter on the mo- side side tor side [21] 28123808 4 × 1.5 + 4 × 1 + RG58 Fixed installation –...
  • Page 220 Prefabricated cables Cables for MOVILINK® DDI Table [4] Number Part num- Cross section in mm Installation type Connector Motor Inverter on the mo- side side tor side [38] 28123352 4 × 4 + 4 × 1 + RG58 Cable carrier in- –...
  • Page 221 Prefabricated cables Cables for MOVILINK® DDI ® 4.8.1 Motor cable connections for DRN.. motors without brake with MOVILINK DDI interface Connecting the cable with connectors on the motor end. The following table shows the core assignment of the cables: Motor side Inverter side Contact Conductor...
  • Page 222 Prefabricated cables Cables for MOVILINK® DDI ® 4.8.2 Motor cable connection for DRN.. motors with BE brake with MOVILINK DDI interface Connecting the cable with connectors on the motor end. The following table shows the core assignment of the cables: Motor side Inverter side Contact...
  • Page 223 Prefabricated cables Cables for MOVILINK® DDI ® 4.8.3 Motor cable connections for CMP.. motors without brake with MOVILINK DDI interface Connecting the cable with connectors on the motor end. The following table shows the core assignment of the cables: Motor side Inverter side Contact Con-...
  • Page 224 Prefabricated cables Cables for MOVILINK® DDI ® 4.8.4 Motor cable connections for CMP.. motors with BK/BP brake with MOVILINK DDI interface Connecting the cable with connectors on the motor end. The following table shows the core assignment of the cables: Motor side Inverter side Contact...
  • Page 225 Prefabricated cables Cables for MOVILINK® DDI ® 4.8.5 Motor cable connections for CM3C.. motors without brake with MOVILINK DDI interface Connecting the cable with connectors on the motor end. The following table shows the core assignment of the cables: Motor side Inverter side Contact Conductor...
  • Page 226 Prefabricated cables Cables for MOVILINK® DDI ® 4.8.6 Motor cable connection for CM3C.. motors with BK.. brake and MOVILINK DDI interface Connecting the cable with connectors on the motor end. The following table shows the core assignment of the cables: Motor side Inverter side Contact...
  • Page 227 Prefabricated cables Cables for MOVILINK® DDI ® 4.8.7 Motor cable connection for CM3C.. motors with BZ.. brake with MOVILINK DDI interface Connecting the cable with connectors on the motor end. The following table shows the core assignment of the cables: Motor side Inverter side Contact...
  • Page 228 Prefabricated cables System bus and module bus cables System bus and module bus cables The RJ45 connectors of the system bus and module bus cables, the connectors that are preassembled in the field, and the sockets in the application inverters were tested SEW‑EURODRIVE mechanical stability...
  • Page 229 Prefabricated cables System bus and module bus cables 4.9.2 System bus cable Figure of the cable 9007214291596811 [1] Connector, red [2] Connector, red ® PLUS The 4-pole system bus cable [2] for EtherCAT and SBus is used between the automation components; see figure (→ 2 228). Some of these components are listed here as examples: ®...
  • Page 230 Prefabricated cables System bus and module bus cables RJ45 connector SEW-EURODRIVE recommends the use of the following plug connectors from Harting if the ready-made cables from SEW-EURODRIVE are not used. Harting order designa- Description Core cross section tion • Litz wire: AWG 22 – AWG 24...
  • Page 231 Prefabricated cables System bus and module bus cables 4.9.3 Module bus cable Figure 18027071371 [1] Connector, black [2] Connector, red ® ® PLUS For MOVIDRIVE modular, the 8-pole module bus cable [1] for EtherCAT /SBus and internal signals connects the power supply module to the first axis module and the axis modules to each other.
  • Page 232 General information About this documentation General information About this documentation The documentation at hand is the original. This documentation is an integral part of the product. The documentation is intended for all employees who perform work on the product. Make sure this documentation is accessible and legible. Ensure that persons respon- sible for the systems and their operation as well as persons who work on the product independently have read through the documentation carefully and understood it.
  • Page 233 General information Decimal separator in numerical values 5.2.2 Structure of section-related safety notes Section-related safety notes do not apply to a specific action but to several actions pertaining to one subject. The hazard symbols used either indicate a general hazard or a specific hazard.
  • Page 234 General information Rights to claim under limited warranty Rights to claim under limited warranty Read the information in this documentation. This is essential for fault-free operation and fulfillment of any rights to claim under limited warranty. Read the documentation before you start working with the product. Content of the documentation This documentation contains additional safety-related information and conditions for operation in safety-related applications.
  • Page 235 Safety notes Preliminary information Safety notes Preliminary information The following general safety notes serve the purpose of preventing injury to persons and damage to property. They primarily apply to the use of products described in this documentation. If you use additional components, also observe the relevant warning and safety notes.
  • Page 236 Safety notes Target group Target group Specialist for me- Any mechanical work may be performed only by adequately qualified specialists. Spe- chanical work cialists in the context of this documentation are persons who are familiar with the design, mechanical installation, troubleshooting, and maintenance of the product who possess the following qualifications: •...
  • Page 237 In this control mode only applications of horizontal materials handling are permitted. 6.4.2 Restrictions under the European WEEE Directive 2012/19/EU You may use options and accessories from SEW-EURODRIVE exclusively in connec- tion with products from SEW-EURODRIVE. ® Product Manual – MOVIDRIVE...
  • Page 238 Safety notes Functional safety technology Functional safety technology The product must not perform any safety functions without a higher-level safety sys- tem, unless explicitly allowed by the documentation. Transport Inspect the shipment for damage as soon as you receive the delivery. Inform the ship- ping company immediately about any damage.
  • Page 239 Safety notes Electrical installation Electrical installation Ensure that all of the required covers are correctly attached after carrying out the elec- trical installation. Make sure that preventive measures and protection devices comply with the applica- ble regulations (e.g. EN 60204-1 or EN 61800-5-1). 6.8.1 Required preventive measure Make sure that the product is correctly attached to the ground connection.
  • Page 240 Safety notes Startup/operation 6.10 Startup/operation Observe the safety notes in chapters Startup and Operation in this documentation. Make sure the connection boxes are closed and screwed before connecting the sup- ply voltage. Depending on the degree of protection, products may have live, uninsulated, and sometimes moving or rotating parts, as well as hot surfaces during operation.
  • Page 241 Device structure, axis system structure Connection variants Device structure, axis system structure Connection variants ® The MOVIDRIVE modular application inverter can be used in the following connec- tion variants: ® • As axis system in connection with a MOVI-C CONTROLLER power/power eco •...
  • Page 242 Device structure, axis system structure Connection variants ® 7.1.1 Axis system with MOVI-C CONTROLLER power/power eco ® MOVIDRIVE modular RUN ERR RUN ERR 27021610677277835 Line voltage 3 × AC 380 – 500 V Industrial Communication ® MOVI-C CONTROLLER ® MOVIDRIVE modular power supply module MDP.. ®...
  • Page 243 Device structure, axis system structure Connection variants ® ® MOVIDRIVE modular and MOVIDRIVE system RUN ERR RUN ERR 27021613583815051 Line voltage 3 × AC 380 – 500 V Industrial Communication ® MOVI-C CONTROLLER ® MOVIDRIVE modular power supply module MDP.. ® MOVIDRIVE modular single-axis module MDA ..
  • Page 244 Device structure, axis system structure Connection variants 7.1.2 Axis system with master module UHX45A/MDM90A ® MOVIDRIVE modular L/ A RUN ERR RUN ERR L/ A L/ A UHX45A-N 20841212939 Line voltage 3 × AC 380 – 500 V Industrial Communication ® MOVIDRIVE modular master module UHX45A/MDM90A ®...
  • Page 245 Device structure, axis system structure Connection variants ® ® MOVIDRIVE modular and MOVIDRIVE system L/ A RUN ERR RUN ERR L/ A L/ A UHX45A-N 20841205643 Line voltage 3 × AC 380 – 500 V Industrial Communication ® MOVIDRIVE modular master module UHX45A/MDM90A ®...
  • Page 246 Device structure, axis system structure Connection variants ® 7.1.3 Axis system with MOVI-C CONTROLLER advanced ® MOVIDRIVE modular RUN ERR RUN ERR 20841208075 Line voltage 3 × AC 380 – 500 V Industrial Communication ® MOVI-C CONTROLLER advanced ® MOVIDRIVE modular power supply module MDP.. ®...
  • Page 247 Device structure, axis system structure Connection variants ® ® MOVIDRIVE modular and MOVIDRIVE system RUN ERR RUN ERR 20840829579 Line voltage 3 × AC 380 – 500 V Industrial communication ® MOVI-C CONTROLLER advanced ® MOVIDRIVE modular power supply module MDP.. ®...
  • Page 248 Device structure, axis system structure Connection variants ® 7.1.4 Axis system with MOVI-C CONTROLLER standard ® MOVIDRIVE modular RUN ERR RUN ERR UHX25A-N 20841210507 Line voltage 3 × AC 380 – 500 V Industrial Communication ® MOVI-C CONTROLLER standard ® MOVIDRIVE modular power supply module MDP..
  • Page 249 Device structure, axis system structure Connection variants ® ® MOVIDRIVE modular and MOVIDRIVE system RUN ERR RUN ERR UHX25A-N 20841203211 Line voltage 3 × AC 380 – 500 V Industrial Communication ® MOVI-C CONTROLLER standard ® MOVIDRIVE modular power supply module MDP.. ®...
  • Page 250 Device structure, axis system structure MOVIDRIVE® modular nameplates MOVIDRIVE ® modular nameplates ® MOVIDRIVE modular nameplates The nameplates are presented as an example. 7.2.1 Power supply module System nameplate 9007214313636491 Device status Serial number Performance data nameplate ® LISTED 9007214313645451 Device status ®...
  • Page 251 Device structure, axis system structure MOVIDRIVE® modular nameplates 7.2.2 Single-axis module System nameplate 9007214313687563 Device status Serial number Performance data nameplate ® LISTED 9007214313691915 Device status ® Product Manual – MOVIDRIVE modular...
  • Page 252 Device structure, axis system structure MOVIDRIVE® modular nameplates 7.2.3 Double-axis module System nameplate 9007214313696523 Device status Serial number Performance data nameplate ® LISTED 9007214314814475 Device status ® Product Manual – MOVIDRIVE modular...
  • Page 253 Device structure, axis system structure MOVIDRIVE® modular type code MOVIDRIVE ® modular type code ® MOVIDRIVE modular type code ® The following type code applies to MOVIDRIVE  modular. Example: MDA90A-0080-503-X-S00 ® • MD = MOVIDRIVE Product family • A = Single-axis module Device type •...
  • Page 254 Device structure, axis system structure Device structure of the MDP power supply module Device structure of the MDP power supply module WARNING Uncovered power connections. Some of the modules shown in this chapter are depicted without touch guards. Touch guards secure the live parts such as DC link, line connections and braking re- sistor connections.
  • Page 255 Device structure, axis system structure Device structure of the MDP power supply module 7.4.2 MDP90A-0100-.. with integrated braking resistance (size 1A) [12] [13] [10] [11] 18014411422566667 A: View from top B: View from front C: View from bottom Terminal screw for TN/TT sys- 7-segment display [12] X3: Braking resistor con- tems...
  • Page 256 Device structure, axis system structure Device structure of the MDP power supply module 7.4.3 MDP90A-0250-.. (size 2) [10] [11] [12] [10] [11] [12] [13] 18014411422569099 A: View from top B: View from front C: View from bottom [1] Terminal screw for TN/TT 7-segment display [10] X1: Line connection systems...
  • Page 257 Device structure, axis system structure Device structure of the MDP power supply module 7.4.4 MDP90A-0500, 0750-.. (size 3) [13] [14] [10] [11] [12] 9007219360767499 A: View from top B: View from front C: View from bottom Terminal screw for TN/TT sys- 7-segment display [13] X1: Line connection tems...
  • Page 258 Device structure, axis system structure Device structure of the MDP power supply module 7.4.5 MDP90A-1100-.. (size 4) [13] [14] [10] [11] [12] 23352453259 A: View from top B: View from front C: View from bottom Terminal screw for TN/TT sys- 7-segment display [13] X3: Braking resistor con- tems...
  • Page 259 Device structure, axis system structure Device structure of the MDA and MDD axis modules Device structure of the MDA and MDD axis modules WARNING Uncovered power connections. Some of the modules shown in this chapter are depicted without touch guards. Touch guards secure the live parts such as DC link, line connections and braking re- sistor connections.
  • Page 260 Device structure, axis system structure Device structure of the MDA and MDD axis modules 7.5.1 MDA90A-0020, 0040, 0080, 0120 (size 1) – Single-axis module [17] [18] [19] [20] [16] RUN ERR RUN ERR [10] [11] [12] [13] [14] [15] 36028809932026123 A: View from top B: View from front C: View from bottom...
  • Page 261 Device structure, axis system structure Device structure of the MDA and MDD axis modules 7.5.2 MDA90A-0160, 0240 (size 2) – Single-axis module [17] [18] [19] [16] [20] RUN ERR [10] RUN ERR [11] [12] [13] [14] [15] 36028809932028555 A: View from top B: View from front C: View from bottom [1] EMC: Terminal screw for TN/TT...
  • Page 262 Device structure, axis system structure Device structure of the MDA and MDD axis modules 7.5.3 MDA90A0-320, 0480 (size 3) – Single-axis module [19] [18] [20] RUN ERR [10] RUN ERR [11] [12] [13] [14] [15] [16] [17] 45036009186784779 A: View from top B: View from front C: View from bottom [1] EMC: Terminal screw for TN/TT...
  • Page 263 Device structure, axis system structure Device structure of the MDA and MDD axis modules 7.5.4 MDA90A0-0640 (size 4) – Single-axis module [19] [18] [20] EC ID (x10) (x1) RUN ERR [10] RUN ERR [11] [12] [13] + UZ [14] - UZ [15] [16] [17]...
  • Page 264 Device structure, axis system structure Device structure of the MDA and MDD axis modules 7.5.5 MDA90A-0640, 1000 (size 5) – Single-axis module [17] [18] [19] RUN ERR [10] [11] RUN ERR [12] [13] [14] [15] [16] 18014418615503627 A: View from top B: View from front C: View from bottom [1] EMC: Terminal screw for TN/TT...
  • Page 265 Device structure, axis system structure Device structure of the MDA and MDD axis modules 7.5.6 MDA90A-1400, 1800 (size 6) – Single-axis module [17] [18] [19] RUN ERR [10] [11] [12] [13] RUN ERR [14] [15] [16] 18014418615506059 A: View from top B: View from front C: View from bottom [1] EMC: Terminal screw for TN/TT...
  • Page 266 Device structure, axis system structure Device structure of the MDA and MDD axis modules 7.5.7 MDD9.A-0020, 0040 (size 1) – Double-axis module [16] [17] [18] X6_1 X6_2 [19] RUN ERR RUN ERR [10] [11] [12] [13] [14] [15] 45036009186762251 A: View from top B: View from front C: View from bottom [1] EMC: Terminal screw for TN/TT...
  • Page 267 Device structure, axis system structure Device structure of the MDA and MDD axis modules 7.5.8 MDD9.A-0020, 0040, 0080 (size 2) – Double-axis module [17] [18] [19] [16] X6_1 X6_2 [20] RUN ERR [10] RUN ERR [11] [12] [13] [14] [15] 45036009186764683 ®...
  • Page 268 Device structure, axis system structure Device structure of the MDA and MDD axis modules A: View from top B: View from front C: View from bottom [1] EMC: Terminal screw for TN/TT X31: SEW‑EURODRIVE [17] X10: 2 × brake control and systems Service interface temperature monitoring mo-...
  • Page 269 Device structure, axis system structure MDC capacitor module MDC capacitor module 7.6.1 MDC90A-0001/0002-50X-X-000 + UZ + UZ - UZ - UZ 31396911243 A: View from top B: View from front C: View from bottom [1] Terminal screw for TN/TT sys- [2] X5: Connection +24 V supply [6] Connection of safe brake tems...
  • Page 270 Device structure, axis system structure Device structure of master module UHX45A/MDM90A Device structure of master module UHX45A/MDM90A [14] [15] L/ A [11] [12] L/ A [13] L/ A UHX45A-N [10] 9007220061654411 A: View from top B: View from front C: View from bottom [1] X5_B: Output of DC 24 V supply X80: Engineering via Ethernet [14] X5_A: External 24 V sup-...
  • Page 271 Device structure, axis system structure Example for axis system connection without master module Example for axis system connection without master module RUN ERR RUN ERR 18014411422534411 [1] X5: Connection +24 V supply voltage [2] PE connection [3] X4: DC link connection [4] MDP..
  • Page 272 Device structure, axis system structure Example for axis system connection with master module Example for axis system connection with master module L/ A RUN ERR RUN ERR L/ A L/ A UHX45A-N 20848770571 [1] X5: Connection +24 V supply voltage [2] PE connection [3] X4: DC link busbar [4] Master module UHX45A/MDM90A [5] MDP..
  • Page 273 Device structure, axis system structure Card slots 7.10 Card slots The application inverters can have up to 2 cards installed. The following section de- scribes the assignment of the slots and possible combinations of cards. Type designa- Description Slot in tion MDA90A-...
  • Page 274 Device structure, axis system structure Card slots 7.10.2 Double-axis modules MDD9.A-0020, 0040 (size 1) MDD9.A-0020, 0040, 0080 (size 2) RUN ERR RUN ERR 9007212170096139 Connector panel of basic device for the 1st and 2nd axis Slot for safety card ® Product Manual –...
  • Page 275 Installation Installation accessories Installation ® MOVIDRIVE modular application inverters are exclusively suitable for control cabinet installation according to the degree of protection. Installation accessories 8.1.1 Standard accessories The listed standard accessories are included in the scope of delivery. Standard accessories – mechanical accessories Type designation Electronics shield clamps Quantity...
  • Page 276 Installation Installation accessories Type designation Part number accessory pack MDD9.A-0020-.. – MDD9.A-0080-.. (size 2) 28220455 Capacitor module MDC90A-0001/0002-50X-X-000 Master module UHX45A/MDM90A 28244389 The following devices must be transported with a lift- Lifting eye Designation Part number ing eye: MDP90A-1100-.. CLH11A 28106229 MDA90A-1400/1800-..
  • Page 277 Installation Installation accessories Type designation 8-pin module bus cable, system bus Quantity ® PLUS EtherCAT /SBus Power supply modules MDP90A-0100-.. – MDP90A-1100-.. Single-axis modules MDA90A-0020-.. – MDA90A-1800-.. Double-axis modules MDD9.A-0020-.. – MDD9.A-0080-.. Type designation DC link closing cover Quantity Power supply modules MDP90A-0100-..
  • Page 278 Installation Installation accessories 8.1.2 Available accessories Adapter connectors of the DC link connection To be able to establish an axis system in which modules with DC link bars of different widths are used, adapter connectors must be used at the transition from wide to nar- row or narrow to wide.
  • Page 279 Installation Permitted tightening torques Permitted tightening torques Screw connection Tightening torque in Nm MDP90A- 0100 (size 1) 0100 (size 1A) 0250 0500, 0750 1100 Line connection 0.5 – 0.6 3 – 4 18 – 22 Braking resistor connection 0.5 – 0.6 3 –...
  • Page 280 Installation Special aspects when transporting the devices Special aspects when transporting the devices NOTICE Incorrect lifting and transporting of the inverter. Inverter damage. • When you lift or transport the inverter, use only the intended handling points for transportation to avoid any damage. Do not grip the inverter at any plastic parts or covers when lifting it.
  • Page 281 Installation Mechanical installation Mechanical installation CAUTION Risk of injury to persons and damage to property. Never install defective or damaged application inverters. • Before installing modules, check them for external damage. Replace any dam- aged modules. NOTICE Risk of damage to property due to mounting surface with poor conductivity. Damage to the application inverter.
  • Page 282 Installation Mechanical installation Mounting grid 27021610488337547 For dimension sheets of the application inverters, refer to chapter "Technical data". ® Product Manual – MOVIDRIVE modular...
  • Page 283 Installation Mechanical installation 8.4.2 Minimum clearance and mounting position When installing the modules in the control cabinet, observe the following: • To ensure unobstructed cooling, leave a minimum clearance of 100  mm above and below the module housings. Make sure air circulation in the clearance is not impaired by cables or other installation equipment.
  • Page 284 Installation Covers Covers For transportation, the safety covers of the power supply modules MDP90A 25  kW and larger, and of the axis modules MDA90A 64 A and larger are protected with card- board. Remove this protection before startup. Observe that the devices must not be gripped at the safety covers when lifting the devices.
  • Page 285 Installation Covers Installing the safety cover 9007214394878475 • Place the safety cover [1] into the upper recess and move it towards the applica- tion inverter until it clicks into place. Reinstall all safety covers [1] after installation work. ® Product Manual – MOVIDRIVE modular...
  • Page 286 Installation Covers 8.5.2 Touch guards Axis system with master module 20918974091 1. Insert the closing covers [2] into the touch guards covers [1] of the first and last module in the axis system. 2. Attach the touch guard covers [1] to the modules. Insert the screws and tighten them securely with the specified tightening torque  (→ 2 279).
  • Page 287 Installation Covers Axis system without master module 18014412466136331 1. Insert closing covers [2] into the touch guards covers [1] of the first and last module in the axis system. 2. Attach the touch guard covers [1] to the modules. Insert the screws and tighten them securely with the specified tightening torque  (→ 2 279).
  • Page 288 Installation Covers 8.5.3 Power connection closing cover To achieve degree of protection IP20 according to EN  60529 with the following modules, a closing cover must be inserted into the touch guard at the power connec- tion. • Power supply module MDP90A-0250-.. (X1 connection) •...
  • Page 289 Installation Covers 8.5.4 Closing cover between MDA90A-1400 – 1800-.. and MDA90A-0020 – 0240-.. If a MDA90A-0020 – 0240-.. axis module comes after a MDA90A-1400 – 1800-.. axis module, a gap arises at the touch guard of the MDA90A-1400 – 1800, which must be closed with the closing cover [1].
  • Page 290 Installation Covers 8.5.5 Front cover 20806974603 1. Remove the safety cover [1]. 2. Push the front cover [2] forwards and downwards. 3. Re-install the safety cover [1]. ® Product Manual – MOVIDRIVE modular...
  • Page 291 Installation Covers 8.5.6 Protection caps To achieve degree of protection IP20 according to EN  60529 with the following modules, a protection cap must be used to secure the connectors against being touched. The protection caps are included in the accessory bag. •...
  • Page 292 Installation Covers Breaking out templates In order to attach the protection caps in case of cables with large cross section or in case of connection with 2 cables, the template in the protection caps must be broken out. • Cut out the plastic templates [1] in the protection cap using diagonal cutting pliers as depitcted in the figure.
  • Page 293 Installation Control cabinet installation Control cabinet installation The following steps are depicted at the example of an axis system with 1 power supply module, several axis modules, and 1 master module. Other modules are used analogously to the instructions described in this chapter. 8.6.1 Arrangement of the axis modules within the axis system When arranging the axis system, observe that the nominal DC link current of the axis...
  • Page 294 Installation Control cabinet installation In one axis system, up to 15 axis modules can be used, both as single-axis modules and double-axis modules. Two-row design The descending order also applies to the two-row design for the main and the auxiliary row.
  • Page 295 Installation Control cabinet installation 8.6.3 Installing shield plates Bottom shield plate 20806998283 1. Install the shield plate [3] from below. ® Product Manual – MOVIDRIVE modular...
  • Page 296 Installation Control cabinet installation Top shield plate 1. Install the top shield plate as shown. 17475894795 ® Product Manual – MOVIDRIVE modular...
  • Page 297 Installation Control cabinet installation 8.6.4 Removing the covers 20807002891 1. Pivot the safety cover [1] forward and lift it to remove it from the application in- verter. 2. Move the front cover [2] upwards and remove them by pulling them away from the application inverter.
  • Page 298 Installation Control cabinet installation 8.6.5 Removing the touch guards 20918971659 1. Remove the screws [1] of the touch guards of all modules. 2. Remove the touch guards [2] from all modules. ® Product Manual – MOVIDRIVE modular...
  • Page 299 Installation Control cabinet installation 8.6.6 Installing the busbar 20807025291 1. Install the busbar [1] for the 24  V supply voltage as shown in the figure. Tighten the screws with the specified tightening torque  (→ 2 279). 2. Install the busbar [2] for the PE connection as shown in the figure. Tighten the screws with the specified tightening torque  (→ 2 279).
  • Page 300 Installation Control cabinet installation 8.6.7 Installing touch guards All modules of the application inverter are equipped with touch guards [1] and the outer modules of the axis system have closing covers [2], see the following figure. If the axis system contains a master module, the closing cover [2] only needs to be at- tached at the last module in the axis system.
  • Page 301 Installation Control cabinet installation Axis system without master module 18014412466136331 Touch guard Closing cover Reinstall all touch guards [1] after installation work. 1. Insert the closing cover [2] into the touch guard [1]. 2. Install the touch guard [1] on the respective module. Insert the screws and tighten them securely with the specified tightening torque  (→ 2 279).
  • Page 302 Installation Control cabinet installation 8.6.8 Installing front covers and covers 20807031691 1. Push the front cover [2] forwards and downwards. 2. Place the safety cover [1] into the recess and pivot it into position. 8.6.9 Removing an axis module To remove an axis module from the axis system proceed in the opposite order com- pared to installation, see chapter "Control cabinet installation" (→ 2 293).
  • Page 303 Installation Control cabinet installation 8.6.10 Installation/removal of the UHX45A L /A L /A L /A UHX45A-N 20958668555 UHX45A Screw Housing of the master module MDM90A 4 cams Touch guard 4 recesses Installation 1. Remove the touch guard [3] at the housing of the master module [2] 2.
  • Page 304 Installation Electrical installation Electrical installation DANGER There may be dangerous voltages inside the devices and at the terminal strips after the complete axis system has been disconnected from the power supply. Severe or fatal injuries from electric shock. To prevent electric shocks: •...
  • Page 305 Installation Electrical installation INFORMATION Installation with protective separation. The application inverter meets all requirements for protective separation of power and electronics connections in accordance with EN 61800-5-1. The connected signal circuits and the DC  24  V voltage supply must meet the requirements according to SELV (Safety Extra Low Voltage) or PELV (Protective Extra Low Voltage) to ensure protective separation.
  • Page 306 Installation Electrical installation 8.7.1 General information • Take suitable measures to prevent the motor starting up inadvertently, for example by removing the electronics terminal block X20 on the axis module. You must provide additional safety features depending on the application, to prevent pos- sible injuries and damage to machines.
  • Page 307 Installation Electrical installation INFORMATION EMC limit values No EMC limits are specified for interference emission in voltage supply systems without a grounded star point (IT systems). The effectiveness of line filters is severely limited. 8.7.4 Line fuses, fuse types Line fuses and miniature circuit breakers are used for fusing the supply system cables of the axis block.
  • Page 308 Installation Electrical installation 8.7.5 Line connection For the terminal assignment for line connection of the various sizes, refer to the chapter "Terminal assignment". For operation without line contactor, observe the specifications in the chapter "Protec- tion of braking resistor against thermal overload". Observe a minimum switch-off time of 10 s for the power supply module/the applica- tion inverter.
  • Page 309 Installation Electrical installation 8.7.6 Power connections For the terminal assignment for the power connection of the various sizes, refer to the chapter "Terminal assignment" (→ 2 370). To achieve degree of protection IP20 according to EN 60529 with larger modules, the connectors must be secured against touch using a protection cap. The protection caps are included in the accessory bag.
  • Page 310 Installation Electrical installation Connection with 2 cables 20119708427 1. Remove the plastic plate in the connection block as depicted in the figure above. 2. Attach a heat shrink tubing at the ring lugs. 3. Connect the 2 cables as depicted in the figure above. 4.
  • Page 311 Installation Electrical installation 8.7.7 24 V supply voltage 24 V supply voltage without master module ® MOVIDRIVE modular requires an external 24  V supply voltage. Us the following in- stallation material for the connection: • M4 fork-type or ring lugs with insulating collar and a cable cross-section of maxi- mum 4 mm •...
  • Page 312 Installation Electrical installation The connection is established either one-sided at the power supply module, or two- sided at the power supply module and the last axis module in the axis system, see the following figure for more details. RUN ERR RUN ERR RUN ERR –...
  • Page 313 Installation Electrical installation 24 V supply voltage with master module UHX45A/MDM90A L/ A RUN ERR RUN ERR L/ A L/ A UHX45A-N – 9007220204831115 External DC 24 V supply at X5_A DC 24 V fuse X5_B → X5: DC 24 V supply voltage UHX45A Only use the connection cable included in the delivery to connect the 24 V supply of ®...
  • Page 314 Installation Electrical installation 8.7.8 Connection of an axis system 27021611563769099 Connection +24 V supply voltage PE connection X4: DC link connection Connection external 24 V supply voltage For information on how to connect a DC link, refer to chapter "Installing the bus- bar" (→ 2 299).
  • Page 315 Installation Electrical installation The necessary closing covers are included with the adapter connectors. From module To module Adapter connectors/ Part number closing covers + UZ 28244052 - UZ MDP90A-0750-.. MDA90A-1400-.. 18181716 • MDA90A-0020-.. – MDA90A-1000-.. + UZ 28244079 • MDD9.A-0020.. – MDD9.A-0080-.. MDP90A-1100-..
  • Page 316 Installation Electrical installation Examples of the DC link busbar with different bar widths Example 1 Axis system with MDP90A-0750-.. power supply module, MDA90A-1400-.. axis module MDP90A-0750-.. MDA90A-1400-.. + UZ - UZ 23268391819 Adapter connectors with the part number 28244052 must be ordered for this arrange- ment.
  • Page 317 Installation Electrical installation Adapter connectors with the part number 28244079 must be ordered for this arrange- ment. Example 3 Axis system with MDP90A-1100-.. power supply module, MDA90A-1800-.. axis module, MDA90A-1400-.., MDA90A-0640-.. MDP90A-1100-.. MDA90A-1800-.. MDA90A-1400-.. MDA90A-0640-.. + UZ - UZ 23268389387 Adapter connectors with the part number 28244060 must be ordered for this arrange- ment.
  • Page 318 Installation Electrical installation 8.7.9 Connecting a safe brake module to the DC link The safe BST brake module is directly supplied from the DC link. For connecting the safe brake module to the DC link, a set of angled bars is available in 2 sizes. Axis module Set of angled bars Part number...
  • Page 319 Installation Electrical installation For more information on the safe brake module, refer to the "BST Safety-Related Brake Module" operating instructions. Two-row design In case of a two-row design with MDC90A-0001-.. or MDC90A-0002-.. capacitor with MDC90A-.. module, the safe brake modules can be connected directly to the capacitor module at terminal X4.
  • Page 320 In variant 1 and 2 the main row and auxiliary row must be connected as in variant 3 if the IP20 degree of protection is required. For the two-row design in a control cabinet, cable sets from SEW-EURODRIVE must be used, see chapter "Cable sets and accessories" (→ 2 329).
  • Page 321 Installation Electrical installation Variant 2 Auxiliary row MDC90A-0001-50X-X-000 Use is mandatory - MDA90A-0020 – 0120-.. Maximum 8 modules - MDD9.A-0020 – 0080-.. RUN ERR RUN ERR RUN ERR - MDA90A-0160 – 0240-.. Maximum 2 modules - MDA90A-0320-.. Maximum 1 module Total nominal DC link current in auxiliary row: Max. 46 A Connection of main row and aux- iliary row...
  • Page 322 Installation Electrical installation Variant 3 Auxiliary row MDC90A-0001-50X-X-000 Use is mandatory - MDA90A-0020 – 0120-.. Maximum 8 modules - MDD9.A-0020 – 0080-.. - MDA90A-0160 – 0240-.. Maximum 4 modules RUN ERR RUN ERR RUN ERR - MDA90A-0320 – 0480-.. Maximum 2 modules Total nominal DC link current in auxiliary row: Max. 109 A Connection of main row and aux- iliary row...
  • Page 323 This variant is used if there is a large distance of up to 50 m between the main row and the auxiliary row. Applications in this design must be tested by SEW-EURODRIVE for the individual ap- plication. Contact SEW-EURODRIVE.
  • Page 324 Installation Electrical installation Installation ® A MOVIDRIVE modular axis system is designed so that the axis modules must be mounted in descending order of the nominal DC link current. If the width of the axis system is wider than the available control cabinet width, it is possible to install some of the modules in a second row (auxiliary row).
  • Page 325 Installation Electrical installation Connection to the DC link connection RUN ERR RUN ERR RUN ERR RUN ERR RUN ERR RUN ERR RUN ERR 28834999563 Main row Auxiliary row Connection main row and auxiliary row with DPC34A cable set Use the DCP34A cable set for the connection of the main row and auxiliary row. •...
  • Page 326 Installation Electrical installation P o w e r 2 4 V G N D 28990915211 ® Product Manual – MOVIDRIVE modular...
  • Page 327 Installation Electrical installation Connection main row and auxiliary row with DCP35A cable set and connection unit 28910504203 • Use the screws [2] to screw the 3 conductor rails [1] to the insulator [3]. The tight- ening torque is 2.5 – 3 Nm. ®...
  • Page 328 Installation Electrical installation • The DC link connections U + and U - must be twisted 3 times, see the following figure. PE +Uz -Uz 28911898379 • Use the screws [5] to screw the 3 prefabricated DC link connections [4] to the con- ductor rails [1].
  • Page 329 Installation Electrical installation Cable sets and accessories DCP34A cable set, part number: 28261631 Cables 1× PVC conductor H07V-K, color: black, identification: Uz- 1× PVC conductor H07V-K, color: black, identification: Uz+ 1× PVC conductor H07V-K, color: green/yellow, identification: PE Cross section 16 mm Connection Crimping cable lug M6...
  • Page 330 Installation Electrical installation 8.7.11 Installing touch guards and closing covers All modules of the application inverter are equipped with touch guards [1] and the first and last modules of the axis system have closing covers [2]; see the following figure. If the axis system contains a master module, the closing cover [2] must be attached only to the final module in the axis system.
  • Page 331 Installation Electrical installation Without master module 18014412466136331 Touch guard Closing cover Install all touch guards [1] after installation work. 1. Insert the closing cover [2] into the touch guard [1]. 2. Install the touch guard [1] on the respective module. Insert the screws and tighten them securely with the specified tightening torque.
  • Page 332 Installation Electrical installation 8.7.12 Motor output NOTICE Connecting capacitive loads to an axis module. Destruction of the axis module. • Only connect ohmic/inductive loads (motors). • Never connect capacitive loads. 8.7.13 Output brake chopper NOTICE Connecting capacitive or inductive loads to the power supply module. Destruction of the power supply module.
  • Page 333 Installation Electrical installation 8.7.16 Inputs/outputs NOTICE Damage to the digital inputs and digital outputs. The digital inputs and digital outputs are not electrically isolated. Incorrectly applied voltages can damage the digital inputs and digital outputs. • Do not apply external voltages to the digital outputs. •...
  • Page 334 Installation Electrical installation ® PLUS 8.7.17 System bus EtherCAT /SBus ® PLUS For connecting the EtherCAT /SBus system bus, SEW‑EURODRIVE recommends using only prefabricated cables from SEW‑EURODRIVE. NOTICE Use of wrong cables Damage to the application inverter Only 4-pole cables are permitted to be used as system bus cables [2]. If an 8-pole cable is used, malfunctions or failures may occur at the connected devices.
  • Page 335 Installation Electrical installation Correct cabling ® Module bus cable In the case of MOVIDRIVE modular, the 8-core module bus cable connects the power supply module to the first axis module and the axis modules to one another; see figure (→ 2 334). ® In the case of MOVIDRIVE modular, in addition to the system bus communication, the module bus is routed in the cable for information inside the device.
  • Page 336 Installation Electrical installation 8.7.18 Encoder The encoder cable may include the cables of the temperature evaluation. For information on the pin assignment, refer to chapter "Terminal assignment at MDA single-axis module" (→ 2 373). WARNING Dangerous contact voltages at the terminals of the application inverter when con- necting the wrong temperature sensors.
  • Page 337 Installation Electrical installation Encoder connection/cable lengths Connection/encoder Cable length HTL encoder ES7C and EG7C 300 m Standard HTL encoder 200 m Other encoders 100 m INFORMATION The maximum cable length might be reduced depending on the technical data of the respective encoder. Observe the manufacturer specifications. ®...
  • Page 338 Installation Electrical installation ® 8.7.19 Notes on MOVILINK INFORMATION ® You must only remove the MOVILINK DDI connector if the 24  V voltage supply is switched off or if standby operation is active. ® Removing the con- When removing the MOVILINK DDI connector X16, note that the latch [1] at the con- nector nector must be pushed before removing the connector, see figure.
  • Page 339 Installation Electrical installation 8.7.20 Self-assembled encoder cables If self-assembled encoder cables are used, make sure to dimension the connector and the route the cable in a way that the safety cover of the application inverter can be closed. The maximum permitted width of the connector is 16 mm. The maximum permitted height of the connector up to the highest point of the cable routing is 46 mm.
  • Page 340 Installation Installing options and accessories Installing options and accessories 8.8.1 Installing a card Observe the safety notes in chapter "Electrical installation" (→ 2 304). INFORMATION Requirements for installation. Cards can only be installed in axis modules suitable for option cards. For information on which option card can be installed in which slot, refer to chapter "Card slots" (→ 2 273).
  • Page 341 Installation Installing options and accessories 4. Remove the plastic cover [1] at the card slot. 18014412495192075 INFORMATION Handling the card Hold the card by its edges only. 5. Take the card [1] and insert it in the slot with slight pressure. 18014412495196939 ®...
  • Page 342 Installation Installing options and accessories 6. Screw in the card with the specified tightening torque  (→ 2 279). 18014412495199371 7. Install the safety cover at the front of the application inverter. ® Product Manual – MOVIDRIVE modular...
  • Page 343 Installation Installing options and accessories 8.8.2 CIO21A and CID21A input/output card INFORMATION Technical data of the option cards For technical data and a detailed description of the encoder interface, refer to chapter "Technical data of the option cards". Voltage supply The I/O cards are supplied by the basic unit via the 24 V voltage supply.
  • Page 344 Installation Installing options and accessories CIO21A terminal assignment Terminal Connec- Short description tion S50/1 on: Current input active for AI2x S50/2 on: Current input active for AI3x S50/1 off : Voltage input active for AI2x S50/2 off : Voltage input active for AI3x X50:1 REF1 +10 V reference voltage output...
  • Page 345 Installation Installing options and accessories CID21A terminal assignment Terminal Connec- Short description tion X52:1 DI10 Digital input 1, freely programmable X52:2 DI11 Digital input 2, freely programmable X52:3 DI12 Digital input 3, freely programmable X52:4 DI13 Digital input 4, freely programmable X52:5 Reference potential for the digital inputs DI10 –...
  • Page 346 Installation Installing options and accessories 8.8.3 CES11A multi-encoder card INFORMATION Technical data of the cards For technical data and a detailed description of the encoder interface, refer to the chapter "Technical data of the cards". Overview of functions The CES11A multi-encoder card expands the functionality of the application inverter in a way that an additional encoder can be evaluated.
  • Page 347 Installation Installing options and accessories Terminal assignment of TTL, HTL, sin/cos encoder Card Terminal Connection Brief description X17:1 A (cos+) (K1) Signal track A (cos+) (K1) X17:2 B (sin+) (K2) Signal track B (sin+) (K2) X17:3 Signal track C (K0) X17:4 DATA+ Data cable for electronic nameplate...
  • Page 348 Installation Installing options and accessories Terminal assignment EnDat encoder Card Terminal Connection Brief description X17:1 A (cos+) Signal track A (cos+) X17:2 B (sin+) Signal track B (sin+) X17:3 PULSE+ Clock signal X17:4 DATA+ Data line X17:5 Reserved – X17:6 -TEMP_M Motor temperature evaluation X17:7...
  • Page 349 Installation Installing options and accessories Terminal assignment SSI and sin/cos combination encoders Card Terminal Connection Brief description X17:1 A (cos+) Signal track A (cos+) X17:2 B (sin+) Signal track B (sin+) X17:3 PULSE+ Clock signal X17:4 DATA+ Data line X17:5 Reserved –...
  • Page 350 Installation Installing options and accessories 8.8.4 Safety cards CS..A ® For detailed information on the safety card CS..A, refer to the manual "MOVISAFE CS..A safety card". ® Product Manual – MOVIDRIVE modular...
  • Page 351 Installation Braking resistors Braking resistors The supply cables to the braking resistors carry a high pulsed DC voltage during nom- inal operation. DANGER Dangerous pulsed DC voltage of up to 970 V. Severe or fatal injuries from electric shock. To prevent electric shocks: •...
  • Page 352 Installation Braking resistors 8.9.1 Permitted installation of braking resistors The surfaces of the resistors become very hot if loaded with nominal power. Make sure that you select an installation site that will accommodate these high tempera- tures. For this reason, braking resistors are usually mounted on the control cabinet roof.
  • Page 353 Installation Braking resistors • Wire resistor 18512455307 • Flat type resistor 18512457739 8.9.2 Thermal protection with flat-type resistors In the documented assignment of inverter and flat-type resistor, flat-type resistors have a thermal protection (non-replaceable fuse) that interrupts the current circuit in the event of overload.
  • Page 354 Installation Braking resistors 8.9.3 Protection against thermal overload of the braking resistor INFORMATION Guards for power supply modules with a nominal power of 50 kW and 75 kW It is not permitted to separate the connection between power supply module and bra- king resistor.
  • Page 355 Installation Braking resistors • Set the control knob of the thermal circuit breaker TCB to the tripping current I the connected braking resistor. Set the scaling 40 °C. • After all cables are connected, the 3 upper screw holes must be covered with 3 touch guard caps.
  • Page 356 Installation Braking resistors Internal temperature switch -T MDP90A-0100-.. power supply module If an BW...-T braking resistor with internal temperature switch is used with a 10  kW power supply module, there are 3 possible connections. Connection 1 Connection 2 Connection 3 24 V OUT 24 V OUT MDP90A...
  • Page 357 Installation Braking resistors – If the thermal circuit breaker trips, there is no response in the power supply module and the axis modules. INFORMATION The braking resistor integrated in the MDP90A-0100-...-C00 power supply module is protected by the thermal protection. ®...
  • Page 358 Installation Braking resistors MDP90A-0250, 0500, 0750, 1100 power supply module If an BW...-T braking resistor with internal temperature switch is used with a 25  –  110 kW power supply module, there are 3 possible connections. Connection 1 Connection 2 Connection 3 24 V OUT MDP90A MDP90A...
  • Page 359 Installation Braking resistors – If the thermal circuit breaker trips, there is no direct response in the application inverter. ® Product Manual – MOVIDRIVE modular...
  • Page 360 Installation Braking resistors External bimetallic relay MDP90A-0100-.. power supply module If an external bimetallic relay is used with a 10 kW power supply module, there are 3 possible connections. Connection 1 Connection 2 Connection 3 24 V OUT 24 V OUT MDP90A MDP90A MDP90A...
  • Page 361 Installation Braking resistors – This does not require a response by the PLC. – If the thermal circuit breaker trips, there is no response in the power supply module and the axis modules. ® Product Manual – MOVIDRIVE modular...
  • Page 362 Installation Braking resistors MDP90A-0250, 0500, 0750, 1100 power supply module If an external bimetallic relay is used with a 25 – 110 kW power supply module, there are 3 possible connections. Connection 1 Connection 2 Connection 3 24 V OUT MDP90A MDP90A MDP90A X7:2 -Temp_R X7:2 -Temp_R X7:2 -Temp_R...
  • Page 363 Installation Braking resistors – If the thermal circuit breaker trips, there is no direct response in the application inverter. ® Product Manual – MOVIDRIVE modular...
  • Page 364 Installation Line choke 8.10 Line choke Install the line choke close to the application inverter but outside the minimum clear- ance for cooling. The line choke must not be heated by the exhaust air of the applica- tion inverter. • Install the line choke before the line filter.
  • Page 365 Installation EMC-compliant installation 8.12 EMC-compliant installation [15] RUN ERR RUN ERR [11] [10] [13] [16] [16] [16] [12] [10] [16] 19501899787 Zinc-coated mounting plate [9] Braking resistor performance Line filter [10] Motor cable MDP power supply module [11] Power shield plate at the axis module PE busbar [12] Brake cable HF connection of PE busbar/mounting plate...
  • Page 366 Installation EMC-compliant installation The information in this chapter will help you to optimize the system in regard of elec- tromagnetic compatibility, or to eliminate already existing EMC interferences. The notes in this chapter are not legal regulations; they are merely recommendations for improving the electromagnetic compatibility of your plant.
  • Page 367 Installation EMC-compliant installation 8.12.5 Line filter connection Limit the length of the connection lead between the line filter and the inverter to the absolute minimum needed. You must never route filtered and unfiltered cables together. For this reason, route in- coming and outgoing line filter cables separately.
  • Page 368 Installation EMC-compliant installation 8.12.7 Motor and brake connection Only use shielded motor cables. Connect the braided shield of the motor cable at both ends over its entire circumference to the power shield plate at the inverter. Shielded cables must be selected for the brake supply. The shield of the brake cable can be connected to the power shield plate at the inverter.
  • Page 369 Installation EMC-compliant installation 8.12.10 Shielding connection Ensure that there is an HF-compatible shield connection, e.g. by using grounding clamps or EMC cable glands, so that the braided shield has a large connection sur- face. ® Product Manual – MOVIDRIVE modular...
  • Page 370 Installation Terminal assignment 8.13 Terminal assignment INFORMATION Reference potentials inside the device: The device internal reference potential is designated as GND in the following table. All reference potentials GND are internally connected to PE. INFORMATION The assignment "reserved" means that no cable must be connected to this connec- tion.
  • Page 371 Installation Terminal assignment 8.13.1 Terminal assignment at MDP power supply module Representa- Terminal Connec- Brief description tion tion X1:L1 X1:L2 Line connection MDP90A-0100-.. (size 1) X1:L3 PE connection X1:L1 X1:L2 Line connection MDP90A-0250-.. (size 2) X1:L3 PE connection L1 L2 L3 X1:1 X1:2 Line connection MDP90A-0500 –...
  • Page 372 Installation Terminal assignment Representa- Terminal Connec- Brief description tion tion X4:+U DC link connection X4:-U PE connection X4:+U DC link connection left side MDP90A-1100-.. (size 4) X4:-U PE connection X4:+U DC link connection right side MDP90A-1100-.. (size 4) X4:-U PE connection X5:24 V 24V_in 24 V...
  • Page 373 Installation Terminal assignment 8.13.2 Terminal assignment at MDA single-axis module Representa- Terminal Connection Brief description tion X2:U X2:V Motor connection MDA90A-0020 – 0240-.. (Sizes 1, 2) X2:W PE connection X2:U X2:V Motor connection MDA90A-0320 – 1000-.. (sizes 3 – 5) X2:W PE connection X2:U...
  • Page 374 Installation Terminal assignment Representa- Terminal Connection Brief description tion SEW‑EURODRIVE Service interface X20:1 DI00 Digital input 1, with fixed assignment "Output stage en- able" X20:2 DI01 Digital input 2, fixed setpoints – positive direction of rota- tion X20:3 DI02 Digital input 3, fixed setpoints – negative direction of rotation X20:4 DI03...
  • Page 375 Installation Terminal assignment Representa- Terminal Connection Brief description tion X15:1 A (cos+) (K1) Signal track A (cos+) (K1) X15:2 B (sin+) (K2) Signal track B (sin+) (K2) X15:3 C (K0) Signal track C (K0) X15:4 DATA+ Data cable for electronic nameplate X15:5 Reserved –...
  • Page 376 Installation Terminal assignment Representa- Terminal Connection Brief description tion X15:1 A (cos+) (K1) Signal track A (cos+) (K1) X15:2 B (sin+) (K2) Signal track B (sin+) (K2) X15:3 Reserved – X15:4 DATA+ Data line RS485 X15:5 Reserved – X15:6 -TEMP_M Motor temperature evaluation X15:7 Reserved...
  • Page 377 Installation Terminal assignment 8.13.3 Terminal assignment at MDD double-axis module Representa- Terminals Connection Brief description tion X2_1:U X2_2:U Motor connection MDD9.A-0020 – 0080-.. X2_1:V X2_2:V (Sizes 1, 2) X2_1:W X2_2:W PE connection X4:+U DC link connection X4:-U PE connection X5:24 V 24V_in DC 24 V supply voltage 24 V...
  • Page 378 Installation Terminal assignment Representa- Terminals Connection Brief description tion X21_1:1 X21_2:1 DO00 Digital output 1, ready for operation X21_1:2 X21_2:2 DO01 Digital output 2, output stage enable X21_1:3 X21_2:3 DO02 Digital output 3, error X21_1:4 X21_2:4 DO03 Digital output 4, STO active X21_1:5 X21_2:5 Digital output 5, reference potential...
  • Page 379 Installation Terminal assignment Representa- Terminals Connection Brief description, motor encoder sin/cos tion encoder, TTL encoder X15_1:1 X15_2:1 A (cos+) (K1) Signal track A (cos+) (K1) X15_1:2 X15_2:2 B (sin+) (K2) Signal track B (sin+) (K2) X15_1:3 X15_2:3 C (K0) Signal track C (K0) X15_1:4 X15_2:4 DATA+...
  • Page 380 Installation Terminal assignment Representa- Terminals Connection Brief description motor encoder ® tion HIPERFACE and SEW‑EURODRIVE en- coder (RS485) X15_1:1 X15_2:1 A (cos+) (K1) Signal track A (cos+) (K1) X15_1:2 X15_2:2 B (sin+) (K2) Signal track B (sin+) (K2) X15_1:3 X15_2:3 Reserved –...
  • Page 381 Installation Terminal assignment 8.13.4 Terminal assignment of MDC90A-0001/0002-.. capacitor module Representa- Terminal Connec- Brief description tion tion X4:+U DC link connection X4:-U PE connection X4_A:+ Connection of safe brake module X4_A:- PE connection X5:24 V 24V_in 24 V +24 V supply voltage X5:GND ®...
  • Page 382 Installation Terminal assignment 8.13.5 Terminal assignment at master module UHX45A/MDM90A Representa- Terminal Connection Brief description tion X5_A:24V 24V_in External DC 24 V supply voltage from housing MD- M90A X5_A:GND GND Reference potential housing MDM90A X5_B:24V 24V_out Output of DC 24 V supply voltage from housing MD- M90A X5_B:GND GND Reference potential housing MDM90A...
  • Page 383 Installation Wiring diagrams 8.14 Wiring diagrams 8.14.1 General information on the wiring diagrams • For technical data of the power electronics and the control electronics, refer to chapter "Technical data" (→ 2 48). • For the terminal assignment and connections, refer to chapter "Terminal assign- ment" (→ 2 370).
  • Page 384 Installation Wiring diagrams Exemplary wiring of the MDP90A.. power connections with line contactor, line choke, and line filter U1 V1 W1 U2 V2 W2 L1 L2 L3 L1´ L2´ L3´ X1 L1 L2 L3 X2_1 X2_2 U V W U V W U V W 36028806497163019 Line contactor...
  • Page 385 Installation Wiring diagrams Wiring the MDP90A-0250, 0500, 0750, 1100 power connections without line contactor Operation without line contactor is only possible for power supply modules of 25 kW of higher. U1 V1 W1 U2 V2 W2 L1 L2 L3 L1´ L2´ L3´ L1 L2 L3 X2_2 X2_1...
  • Page 386 Installation Wiring diagrams Wiring of the MDP90A-..-C00 power connections using the integrated braking resistor U1 V1 W1 U2 V2 W2 L1 L2 L3 L1´ L2´ L3´ L1 L2 L3 X2_1 X2_2 U V W U V W U V W 27021607242286475 Line contactor Line choke (optional)
  • Page 387 Installation Wiring diagrams Wiring of the MDP90A-..-C00 power connections using the external braking resistor U1 V1 W1 U2 V2 W2 L1 L2 L3 L1´ L2´ L3´ L1 L2 L3 X2_1 X2_2 U V W U V W U V W 36028806505258635 Line contactor Line choke (optional)
  • Page 388 Installation Wiring diagrams 8.14.3 Brake control Legend: Cut-off in the DC and AC circuits (rapid brake application) Cut-off in the DC circuit Brake BS = accelerator coil TS = coil section DC brake with one brake coil Auxiliary terminal strip in terminal box Control cabinet limit White Blue...
  • Page 389 Installation Wiring diagrams BMK. brake control DB00 BMKB 14324495755 BMV brake control – 2 coils DB00 DC 24 V 14373482507 ® Product Manual – MOVIDRIVE modular...
  • Page 390 Installation Wiring diagrams BMV brake control – 1 coil DB00 DC 24 V 14373494923 BMS, BME brake control DB00 14324554891 ® Product Manual – MOVIDRIVE modular...
  • Page 391 Installation Wiring diagrams BMP brake control DB00 14324544523 BG, BGE brake control DB00 14324565259 ® Product Manual – MOVIDRIVE modular...
  • Page 392 Installation Wiring diagrams BSG brake control DC 24 V DB00 14324597131 Direct control DC 24 V brake If the system complies with the following specifications for direct brake control, a BK or BP brake (holding brake) can also be controlled directly via the brake output of an ap- plication inverter.
  • Page 393 Installation Wiring diagrams 8.14.4 Electronics connection MDP90A.. power supply module Wiring the control electronics For the terminal assignment and connections, refer to chapter "Terminal assign- ment" (→ 2 370). + T emp_R -T emp_R reserved reserved X30 OUT X30 IN DC 24 V +24 V 54043209842314507 Connection +24 V supply voltage...
  • Page 394 Installation Wiring diagrams 8.14.5 Electronics connection MDA90A.. single-axis module Wiring the control electronics For the terminal assignment and connections, refer to the chapter "Terminal assign- ment" (→ 2 370). "Output stage enable" permanently assigned DI00 Fixed setpoints – positive rotation direction DI01 Fixed setpoints – negative rotation direction DI02 DI03 Fixed speed setpoint bit 0...
  • Page 395 Installation Wiring diagrams F_STO_P1 F_STO_M F_STO_P2 24VSTO_OUT X30 OUT X30 IN Brake control Reference potential Motor temperature evaluation Reference potential 9007224862221067 Connection for Safe Torque Off (STO) With installed CS.A card, the cable bridges are removed at the factory. If no CS.A card is installed upon delivery, the cable bridges are installed at the factory Brake control and motor temperature monitoring ®...
  • Page 396 Installation Wiring diagrams 8.14.6 MDD9.A.. double-axis module electrical connection Wiring the control electronics For the terminal assignment and connections, refer to the chapter "Terminal assign- ment" (→ 2 370). X20_1 X20_2 "Output stage enable" permanently assigned DI00 DI00 Fixed setpoints – positive rotation direction DI01 DI01 Fixed setpoints –...
  • Page 397 Installation Wiring diagrams F_STO_P1 F_STO_P1 F_STO_M F_STO_M F_STO_P2 F_STO_P2 24VSTO_OUT 24VSTO_OUT X6_2 X6_1 X30 OUT X30 IN X10_1 X10_2 Brake control Reference potential Motor temperature evaluation Reference potential X16_1 X16_2 25607711883 Connection for Safe Torque Off (STO) With installed CS.A card, the cable bridges are removed at the factory. If no CS.A card is installed upon delivery, the cable bridges are installed at the factory.
  • Page 398 Installation Wiring diagrams 8.14.7 Connection diagram CIO21A and CID21A input/output card Digital inputs and outputs DI10 DI11 DI12 DI13 DO10 DO11 DO12 DO13 18014412829087243 Higher-level controller ® Product Manual – MOVIDRIVE modular...
  • Page 399 Installation Wiring diagrams Voltage input REF1 AI21 AI22 AI31 AI32 REF2 9007213575393675 Connection to the terminals AI31 and AI32 is carried out analogously to the connec- tion to the terminals AI21 and AI22 shown in the wiring diagrams. R > 5 kΩ REF1 AI21 AI22...
  • Page 400 Installation Wiring diagrams Current input REF1 AI21 AI22 AI31 AI32 REF2 9007213575398539 Connection to the terminals AI31 and AI32 is carried out analogously to the connec- tion to the terminals AI21 and AI22 shown in the wiring diagrams. Observe the switch position of DIP switch S50 when activating the current input. Voltage output AOV2 AOC2...
  • Page 401 Installation Wiring diagrams Current output AOV2 AOC2 AOV3 AOC3 18014412830272395 Connection to the terminals AOC3 and GND is carried out analogously to the connec- tion to the terminals AOC2 and GND shown in the wiring diagram. ® Product Manual – MOVIDRIVE modular...
  • Page 402 Installation Information regarding UL 8.15 Information regarding UL INFORMATION Due to UL requirements, the following chapter is always printed in English indepen- dent of the language of the documentation. 8.15.1 Field Wiring Power Terminals • Use 75 °C solid or stranded copper wire only sized at 14 AWG minimum. Suitable for 1 wire per terminal.
  • Page 403 Installation Information regarding UL 8.15.3 Branch Circuit Protection Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes. Power sup- SCCR: 5 kA/500 V SCCR: 65 kA/500 V ply module...
  • Page 404 Installation Information regarding UL INFORMATION UL certification does not apply to operation in voltage supply systems without earthed star point (IT systems). ® Product Manual – MOVIDRIVE modular...
  • Page 405 Startup General Startup General DANGER Uncovered power connections. Severe or fatal injuries from electric shock. • Install the touch guards at the modules, see chapter "Covers" (→ 2 284). • Install the closing covers according to the regulations, see chapter "Cov- ers" (→ 2 284). • Never start up the application inverter without installed closed touch guards and closing covers.
  • Page 406 Startup Assigning the EtherCAT®/SBusPLUS address at the axis module Assigning EtherCAT®/ SBusPLUS address at the axis module ® PLUS Assigning the EtherCAT /SBus address at the axis module There are 2 hexadecimal address switches S1 and S2 installed in each axis module to ®...
  • Page 407 Startup Startup requirements Startup requirements The following requirements apply to startup: • You have installed the device correctly both mechanically and electrically. • The device and connected devices have been configured correctly. • Safety measures prevent accidental startup of the drive. •...
  • Page 408 Startup Startup procedure Startup procedure ® The application inverters are put into operation using the MOVISUITE engineering software from SEW‑EURODRIVE. 15643252491 The startup is functionally divided into segments. The following steps illustrate in ex- emplary fashion the startup procedure for an application inverter. Drive train segment Drive train Configuring drive trains.
  • Page 409 Startup Startup procedure Drive functions • FCB 01 Output stage inhibit • FCB 05 Speed control • FCB 06 Interpolated speed control • FCB 08 Interpolated torque control • FCB 09 Positioning • FCB 10 Interpolated position control • FCB 12 Reference travel • FCB 08 Rotor position identification •...
  • Page 410 Startup Startup procedure Optional Basic settings of the options • Fieldbus • I/O card • Encoder 2 ® • MOVISAFE CS.. ® Product Manual – MOVIDRIVE modular...
  • Page 411 Startup Connection to the engineering software 9.4.1 Check list for startup The following checklist lists the necessary steps for complete startup. Step Startup step Done Motor installation ® Install MOVI‑C component ® Start MOVISUITE Start up the drive train Parameterize setpoints and FCBs Configure digital inputs and outputs Configure PD ®...
  • Page 412 Operation General information Operation 10.1 General information DANGER Dangerous voltages present at cables and motor terminals. Severe or fatal injuries from electric shock. • Dangerous voltages are present at the output terminals and the cables and motor terminals connected to them when the device is switched on. This also applies even when the device is inhibited and the motor is at standstill.
  • Page 413 Operation 7-segment display 10.2 7-segment display 10.2.1 Operating displays • The two 7-segment displays indicate the operating state of the power supply modules and axis modules. • The displays for the axis modules and the power supply modules are therefore described separately.
  • Page 414 Operation Operating displays 10.3 Operating displays 10.3.1 Operating states of the power supply module – 7-segment display Display Description State Comment/action Displays in normal operation Ready for operation (ready). No fault/warning: U ≥ 100 V. Only status display. Display Description State Comment/action Displays of different device statuses DC link voltage is below 100 V.
  • Page 415 Operation Operating displays Display Description State Comment / action Startup state Startup state is active. Flashing STO active The function Safe Torque Off is active. Flashing Synchronization with bus is incor- • Check the bus connection. Flashing rect. Process data processing not •...
  • Page 416 Operation Operating displays Display Description State Comment / action Stop default For further information, refer to the Drive function (FCB) "Default stop" active, if not FCB description. other FCB is selected and the system is "ready". Manual mode Manual mode active Speed control Speed control with internal ramp generator.
  • Page 417 Subfault: 49.1 Description: Unknown supply unit Response: Remote – critical fault Cause Measure Failed to identify supply unit. Contact SEW-EURODRIVE Service. Subfault: 49.2 Description: EEPROM memory – hardware faulty Response: Remote – critical fault Cause Measure EEPROM cannot be read; initialization error.
  • Page 418 Cause Measure Electromechanical utilization of > 105% detected by I2xT – Check the project planning and installation of the axis sys- model. tem. – Contact SEW-EURODRIVE Service. Subfault: 49.16 Description: Braking resistor temperature monitoring Response: Remote – critical fault Cause Measure –...
  • Page 419 Measure Electromechanical utilization of > 100% detected by I2xT – Check the project planning and installation of the axis sys- model. tem. – Contact SEW-EURODRIVE Service. Subfault: 49.21 Description: Internal braking resistor utilization 100% Response: Remote – standard fault Cause...
  • Page 420 Operation Faults at the power supply module Subfault: 49.27 Description: Fan function fault Response: Remote – warning Cause Measure One of the fans not connected or blocked mechanically. – Check the fan plug connector. – Check the fan for mechanical blockage. –...
  • Page 421 Operation Faults at the single-axis module/double-axis module 10.5 Faults at the single-axis module/double-axis module 10.5.1 Fault 1 Output stage monitoring Subfault: 1.1 Description: Short circuit in motor output terminals Response: Output stage inhibit Cause Measure Overcurrent in output stage or faulty output stage control de- Possible causes for overcurrent are short circuit at the output, tected, and output stage inhibited by hardware.
  • Page 422 Operation Faults at the single-axis module/double-axis module 10.5.5 Fault 7 DC link Subfault: 7.1 Description: DC link overvoltage Response: Output stage inhibit Cause Measure Maximum permitted DC link voltage limit exceeded and output – Extend the deceleration ramps. stage inhibited by hardware. –...
  • Page 423 – Check motor data. – Check machine: Idle state or speed too low. – Check the connection cable between inverter and motor. – Contact SEW-EURODRIVE Service. Subfault: 9.9 Description: Parameter measurement not possible with active motor type Response: Output stage inhibit...
  • Page 424 Subfault: 10.2 Description: Illegal operation code Response: Application stop + output stage inhibit Cause Measure Illegal opcode in Data Flexibility program. Contact SEW-EURODRIVE Service. Subfault: 10.3 Description: Memory access Response: Application stop + output stage inhibit Cause Measure Memory area violated while accessing array.
  • Page 425 Load the program or disable Data Flexibility. Subfault: 10.99 Description: Unknown error Response: Application stop + output stage inhibit Cause Measure Unknown Data Flexibility error. Contact SEW-EURODRIVE Service. 10.5.9 Fault 11 Temperature monitoring Subfault: 11.1 Description: Heat sink overtemperature Response: Output stage inhibit Cause Measure Maximum permitted heat sink temperature exceeded.
  • Page 426 Measure Encoder type not known and not supported by device. – Check the encoder type. – Contact SEW-EURODRIVE Service. Note: In "Emergency mode" manual mode, you can move the drive using the motor encoder even if the external position en- coder is faulty.
  • Page 427 Operation Faults at the single-axis module/double-axis module Subfault: 13.3 Description: Invalid data Response: Encoder 1 – latest critical fault Cause Measure Invalid encoder nameplate data (measuring steps/pulses per – Check the startup parameters. revolution/multi-turn). – Replace encoder. Note: In "Emergency mode" manual mode, you can move the drive using the motor encoder even if the external position en- coder is faulty.
  • Page 428 Operation Faults at the single-axis module/double-axis module Subfault: 13.10 Description: Position tolerance range monitoring Response: Encoder 1 – latest critical fault Cause Measure Position outside tolerance range. – Check the startup parameters. – Check the wiring. – Check interference sources (light beam interrupted, reflector, data cables, etc.).
  • Page 429 Operation Faults at the single-axis module/double-axis module Subfault: 13.15 Description: System error Response: Encoder 1 – latest critical fault Cause Measure System error while evaluating encoder. – Ensure that the multi-turn encoder is within the configured path range. – Check the limits. –...
  • Page 430 Operation Faults at the single-axis module/double-axis module Subfault: 13.21 Description: SSI error bit Response: Encoder 1 – latest fault Cause Measure Error bit set in SSI protocol. – Check the startup parameters. – Check the settings at the SSI encoder (fault bit). –...
  • Page 431 Measure Encoder type not known and not supported by device. – Check the encoder type. – Contact SEW-EURODRIVE Service. Note: In "Emergency mode" manual mode, you can move the drive using the motor encoder even if the external position en- coder is faulty.
  • Page 432 Operation Faults at the single-axis module/double-axis module Subfault: 14.6 Description: Signal level too low Response: Encoder 2 – latest critical fault Cause Measure Vector below permitted limit during signal level monitoring. – Check the wiring. – Check interference sources (e.g. from the area of EMC). –...
  • Page 433 Operation Faults at the single-axis module/double-axis module Subfault: 14.12 Description: Emergency Response: Encoder 2 – latest critical fault Cause Measure Encoder signaled emergency. – Check interference sources (e.g. from the area of EMC). – Check the startup parameters. Note: In "Emergency mode" manual mode, you can move the drive using the motor encoder even if the external position en- coder is faulty.
  • Page 434 Operation Faults at the single-axis module/double-axis module Subfault: 14.18 Description: Permanent low level in data line – critical Response: Encoder 2 – latest critical fault Cause Measure Permanent low level of data signal. – Check the wiring. – Check the encoder. Note: In "Emergency mode"...
  • Page 435 Operation Faults at the single-axis module/double-axis module Subfault: 14.24 Description: Travel range exceeded Response: Encoder 2 – latest fault Cause Measure Current position mode (index 8381.10) does not allow for larger Check travel range. travel range. Note: In "Emergency mode" manual mode, you can move the drive using the motor encoder even if the external position en- coder is faulty.
  • Page 436 Operation Faults at the single-axis module/double-axis module Subfault: 16.9 Description: Temperature sensor motor 2 Response: Output stage inhibit Cause Measure Faulty startup of temperature sensor of motor 2. Perform startup again. Subfault: 16.10 Description: Actual position source not assigned Response: Application stop + output stage inhibit Cause Measure Active control mode requires an encoder for position mode.
  • Page 437 Cause Measure ® PLUS Faulty EtherCAT /SBus EEPROM configuration status. Contact SEW-EURODRIVE Service. EEPROM not loaded; binary file not loaded. Faulty EEPROM loading procedure. Contact SEW-EURODRIVE Service. Faulty EEPROM checksum. Contact SEW-EURODRIVE Service. 10.5.14 Fault 17 Internal processor fault Subfault: 17.7...
  • Page 438 Operation Faults at the single-axis module/double-axis module Subfault: 18.7 Description: Fatal error Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure Fatal software error. – Switch the device off and on again. – If the fault occurs repeatedly, replace the device and send it together with the fault number to SEW‑EURODRIVE.
  • Page 439 Operation Faults at the single-axis module/double-axis module Subfault: 19.3 Description: Speed setpoint violation Response: Application stop + output stage inhibit Cause Measure Specified rotational speed setpoints not plausible. Adjust rotational speed setpoints. Subfault: 19.4 Description: Acceleration setpoint violation Response: Emergency stop + output stage inhibit Cause Measure The specified acceleration setpoints are not plausible.
  • Page 440 Subfault: 20.9 Description: Fan fault Response: Application stop + output stage inhibit Cause Measure Fan defective. Contact SEW-EURODRIVE Service. Subfault: 20.10 Description: Fan supply voltage fault Response: Emergency stop + output stage inhibit Cause Measure Supply voltage of fan missing.
  • Page 441 Operation Faults at the single-axis module/double-axis module Subfault: 21.3 Description: Incompatible driving motor Response: Output stage inhibit Cause Measure Connected drive not compatible with started-up drive. Connect a drive that matches startup, or perform a new startup. Subfault: 21.4 Description: Invalid label Response: Output stage inhibit Cause Measure...
  • Page 442 – Check the current supply. – Check the DC 24 V supply voltage. Fault at the gate driver of an IGBT. Defect in the power output stage. Contact SEW-EURODRIVE Service. Invalid process data configuration. Status of control section and Contact SEW-EURODRIVE Service.
  • Page 443 Description: NV memory – runtime error Response: Emergency stop + output stage inhibit Cause Measure Runtime error of non-volatile memory system. – Reset the device. – If this error occurs repeatedly, replace the device. Contact SEW-EURODRIVE Service. ® Product Manual – MOVIDRIVE modular...
  • Page 444 Description: Power section configuration data – version conflict Response: Output stage inhibit Cause Measure Wrong version of configuration data of power section. Contact SEW-EURODRIVE Service. Subfault: 25.12 Description: Power section configuration data – CRC error Response: Output stage inhibit Cause Measure Faulty configuration data of power section.
  • Page 445 Subfault: 25.18 Description: Power section QA data – CRC error Response: Warning Cause Measure Faulty quality assurance data of power section. Contact SEW-EURODRIVE Service. Subfault: 25.19 Description: Control electronics QA data – CRC error Response: Warning Cause Measure Faulty quality assurance data of control electronics.
  • Page 446 Operation Faults at the single-axis module/double-axis module 10.5.23 Fault 26 External fault Subfault: 26.1 Description: Terminal Response: External fault Cause Measure Fault message about external fault source. Programmable via 8622.5 (default: application stop (with output stage inhibit)). Subfault: 26.2 Description: Emergency shutdown Response: Output stage inhibit Cause Measure...
  • Page 447 Operation Faults at the single-axis module/double-axis module Subfault: 28.5 Description: FCB 11/12 – Referencing not possible Response: Emergency stop + output stage inhibit Cause Measure In the active drive train, the "Actual position source" parameter Assign "Actual position source", or do not perform any referen- is set to "No encoder".
  • Page 448 Description: FCB 25 – Characteristic curve identification not possible Response: Output stage inhibit Cause Measure Motor parameter measurement does not allow for unique iden- Contact SEW-EURODRIVE Service. tification of the characteristic curve. Subfault: 28.14 Description: Modulo min. and max. swapped Response: Emergency stop + output stage inhibit...
  • Page 449 Operation Faults at the single-axis module/double-axis module Subfault: 30.2 Description: Negative limit switch approached Response: SW limit switches – current drive train Cause Measure Negative software limit switch approached. – Check software limit switch position. – Check target position. – Move clear of software limit switch at positive speed. Subfault: 30.3 Description: Limit switches swapped Response: Emergency stop + output stage inhibit...
  • Page 450 Operation Faults at the single-axis module/double-axis module Subfault: 31.8 Description: Communication timeout temperature sensor – motor 1 Response: Output stage inhibit Cause Measure Communication with temperature sensor is disrupted, e.g. via Check the cabling. MOVILINK® DDI. Subfault: 31.9 Description: Temperature too low – temperature sensor – motor 1 Response: Warning with self-reset Cause Measure...
  • Page 451 Operation Faults at the single-axis module/double-axis module 10.5.28 Fault 32 Communication Subfault: 32.2 ® PLUS Description: EtherCAT /SBus process data timeout Response: Fieldbus – timeout response Cause Measure ® PLUS Process data timeout during EtherCAT /SBus communica- – Check the wiring of the system bus and module bus. ®...
  • Page 452 Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure Motor current measurement detected an error. Contact SEW-EURODRIVE Service. Subfault: 33.2 Description: Firmware CRC check Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure Error checking firmware.
  • Page 453 Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure ® EtherCAT slave controller cannot be accessed. Contact SEW-EURODRIVE Service. Subfault: 33.15 Description: Firmware configuration Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure The Device Update Manager detected a modified version of the Acknowledge the fault.
  • Page 454 Operation Faults at the single-axis module/double-axis module Subfault: 35.4 Description: Activation key – technology level invalid Response: Emergency stop + output stage inhibit Cause Measure The activation key was entered incorrectly. Enter the activation key again. The activation key was not created for this device. Check the activation key.
  • Page 455 Failed to synchronize with subcomponent. – Check device assignment of basic device and option. – Check card slot and installation and correct if necessary. – Restart the device. – Contact SEW-EURODRIVE Service. Subfault: 46.2 Description: Invalid variant Response: Output stage inhibit...
  • Page 456 Operation Faults at the single-axis module/double-axis module Subfault: 47.2 Description: Supply unit – standard fault Response: Emergency stop + output stage inhibit Cause Measure The supply unit signals a fault with response type "standard". For the exact cause of the fault and for information on how to The fault response is determined by the driver implemented on correct the cause of the problem, refer to the fault reported by the axis.
  • Page 457 Operation Faults at the single-axis module/double-axis module Subfault: 50.5 Description: Option card watchdog error Response: Output stage inhibit Cause Measure Microcontroller of option card signals a watchdog error. – Check card slot and installation and correct if necessary. – Check for EMC-compliant installation. –...
  • Page 458 Operation Faults at the single-axis module/double-axis module Subfault: 52.5 Description: Time duration exceeded f < 5 Hz Response: Emergency stop + output stage inhibit Cause Measure Duration of 60 s for f < 5 Hz exceeded. Check the dimensioning of the system: If speed control = FCB05, increase the speed.
  • Page 459 Operation Fault at the master module UHX45A/MDM90A 10.6 Fault at the master module UHX45A/MDM90A Description: The master module is not connected to voltage, all LEDs are extinguished. Response: Cause Measure The fuse of the master module has tripped. The UHX45 module must be replaced. Contact SEW- EURODRIVE Service.
  • Page 460 Operation Module bus faults 10.7 Module bus faults The module bus master sends all occurring fault messages to the connected module bus stations (slaves) using the module bus. The faults are divided into 3 categories (warning, standard fault, critical fault). There are two fault transmission modes (nor- mal, warning) available, see chapter "Module bus –...
  • Page 461 Operation Responses to fault acknowledgement 10.8 Responses to fault acknowledgement 10.8.1 Fault acknowledgement at the power supply module Faults that are detected and displayed at the power supply module are acknowledged by switching off the fault source. The fault messages of the power supply module are transferred to the axis modules.
  • Page 462 Operation Responses to fault acknowledgement Warm start A warm start only resets the fault code. Response Effect The firmware system is not rebooted. All reference positions will be maintained. Warm start Communication is not interrupted. The active "fault message" is reset (digital output = 1, system status = 0).
  • Page 463 Operation Fault responses 10.9 Fault responses 10.9.1 Default – fault response Fault response Description No response The inverter ignores the event. The inverter sends a warning message with self-reset. The fault is automatically reset after Warning with self-reset the cause of fault is eliminated. Warning The inverter issues a warning message.
  • Page 464 Operation Fault responses Parameterizable faults Description Index no. Possible fault response Fieldbus – timeout This parameter is used to set the device re- 8622.6 • Warning ® PLUS sponse to an EtherCAT /SBus timeout • Application stop (with output stage in- (timeout time, index 8455.3).
  • Page 465 Operation Fault responses Parameterizable faults Description Index no. Possible fault response Encoder 1 – latest critical fault 8622.18 • No response • Inhibit output stage Encoder 2 – latest critical fault 8622.19 • No response • Inhibit output stage Response to external braking re- External braking resistor fault 8622.20 •...
  • Page 466 Electronics Service by SEW‑EURODRIVE If you are unable to rectify a fault, contact SEW‑EURODRIVE Service. For the ad- dresses, refer to www.sew-eurodrive.com. When contacting SEW‑EURODRIVE Service, always specify the following information so that our service personnel can assist you more effectively: •...
  • Page 467 Service Shutdown 11.2.1 Procedure in case maintenance has been neglected If you have not performed maintenance regularly, SEW‑EURODRIVE recommends that you increase the line voltage slowly up to the maximum voltage. This can be done, for example, by using a variable transformer for which the output voltage has been set according to the following overview.
  • Page 468 Service Waste disposal 11.4 Waste disposal Observe the applicable national regulations. Dispose of the following materials separately in accordance with the country-specific regulations in force, such as: • Electronics scrap (printed circuit boards) • Plastic • Sheet metal • Copper •...
  • Page 469 • PL e in accordance with ISO 13849-1:2015. This was certified by TÜV Rheinland. Copies of the TÜV certificate and the corre- sponding report are available from SEW-EURODRIVE on request. 12.2.1 Safe condition For safety-related operation of the device, Safe Torque Off is defined as safe state (see STO drive safety function).
  • Page 470 Functional safety Integrated safety technology • When the STO drive safety function is activated, the generated PWM signals from the device are interrupted by the STO circuit and not transmitted to the IGBTs. • If the internal diagnostics of the STO circuit detects a discrepancy between the two channels, the PWM signals are locked, i.e.
  • Page 471 Functional safety Integrated safety technology 2463228171 Speed Time Point of time when STO is triggered Disconnection range • SS1(c) (SS1-t) (safe stop 1, function variant c in accordance with IEC 61800-5-2) by means of suitable external control (e.g. safety relay with delayed disconnec- tion).
  • Page 472 Functional safety Safety conditions 12.2.5 Restrictions • Note that if the drive does not have a mechanical brake or if the brake is defective, the drive may coast to a halt (depending on the friction and mass moment of iner- tia of the system).
  • Page 473 Functional safety Safety conditions The following requirements are mandatory when installing and operating the device in safety-related applications: • Use of the approved devices • Installation requirements • Requirements for external safety controllers and safety relays • Startup requirements • Operational requirements 12.3.1 Approved devices...
  • Page 474 Functional safety Safety conditions • The STO signal (F_STO_P1, F_STO_P2, and F_STO_M) must not be used for feedback. • For safety controller/safety relays, you must only use grounded voltage sources with protective electrical separation (PELV) in accordance with EN  61131-2 and EN 60204-1.
  • Page 475 Functional safety Safety conditions Crossfault between F_STO_P1 and F_STO_P2 – 2-pole sourcing/sinking: Short circuit of 24 V at F_STO_P1 (Stuck-at 1) Short circuit of 0 V at F_STO_M (Stuck-at 0) – 1-pole sourcing output: In the case of a single-pole connection, a fault exclusion is necessary for the wiring between the safety relay and the STO input.
  • Page 476 Functional safety Safety conditions • Observe the restrictions for drive safety functions in the chapter "Restrictions". Non-safety-related parts and components that affect the result of the functional test (e.g. motor brake) must be deactivated, if necessary. • For using the device in safety-relevant applications, it is essential that you perform and document startup checks for the disconnecting device and the correct elec- trical connection.
  • Page 477 Functional safety Connection designs 12.4 Connection designs 12.4.1 General information Generally, all the connection designs listed in this documentation are permitted for safety-relevant applications, insofar as the safety conditions arising from this docu- mentation are satisfied. This means that you must ensure without fail that the DC 24 V safety inputs are activated by a safety controller or an external safety relay, so that an independent restart is not possible.
  • Page 478 Functional safety Connection designs Use of safety controllers The switch-off test pulse of the used safe digital outputs (F-DO) must be ≤ 1 ms and another switch-off test pulse must only occur 2 ms later at the earliest. <1 ms >2 ms 15214338827 High INFORMATION If the safety-related control voltage at ...
  • Page 479 Functional safety Connection designs 12.4.3 Wiring diagrams Delivery state In the delivery state, the terminals at the port for safe disconnection X6 are jumpered. F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT 27743538443 STO terminal X6 2-pole sourcing F_STO_P1 F-DO_P1 F_STO_M F-DO_P2 F_STO_P2 0V24_OUT 24 V_OUT 27743543947...
  • Page 480 Functional safety Connection designs STO group disconnection, 2-pole, sourcing F_STO_P1 F_STO_P1 F-DO_P1 F_STO_M F_STO_M F-DO_P2 F_STO_P2 F_STO_P2 0V24_OUT 0V24_OUT 24 V_OUT 24 V_OUT 27739017995 [1] External safety controller [2] STO terminal X6 STO group disconnection, 2-pole, sourcing/sinking F-DO_P F_STO_P1 F_STO_P1 F-DO_M F_STO_M F_STO_M...
  • Page 481 Functional safety Safety characteristics Single-axis module 14950796555 [1] X6: Connection for Safe Torque Off (STO) Double-axis module X6_1 X6_2 9007214205669003 [1] X6_1: Connection for safe torque off (STO) on axis 1 [2] X6_2: Connection for safe torque off (STO) on axis 2 12.5 Safety characteristics Characteristic values in accordance with...
  • Page 482 Functional safety Safety characteristics Characteristic values in accordance with IEC 61800-5-2 ISO 13849-1 Service life 20 years, after which the component must be replaced with a new one. Proof test interval > 20 years – Safe state Safe Torque Off (STO) Drive safety function STO, SS1 in accordance with IEC 61800-5-2 1) With suitable external control...
  • Page 483 Appendix Abbreviation key Appendix 13.1 Abbreviation key The following table lists the abbreviations that are used in this document together with their unit and meaning. Abbreviation Information on Unit Meaning the nameplate Asynchronous motor μF Capacitance Maximum output frequency Line frequency line Frequency of the pulse width modulation Installation altitude...
  • Page 484 Appendix Abbreviation key Abbreviation Information on Unit Meaning the nameplate DC 24 V to supply STO_P1 and STO_P2 Supply voltage of encoders DC 12 V supply voltage of encoders S12VG DC 24 V supply voltage of encoders S24VG Voltage supply for electronics and brake ϑ °C Ambient temperature (+ES) ...
  • Page 485 Index Index Symbols Encoder extension cable with M23 and D-sub .............. 216 +24 V supply voltage .........  311 Encoder extension cable with two M23 .. 216 Numerical Cables ...............  190 Encoder cables with connection cover and D- 24 V supply voltage selection ...... 171 sub..............
  • Page 486 Index Copyright notice .......... 234 Fuse types, line fuses...... 167, 307 Covers ...............  284 General information........ 306 Inputs/outputs.......... 333 Installation notes encoder connection .. 336 DC link busbar ...........  179, 314 Line connection .......... 308 DC link connection ........ 179, 314 Line fuses, fuse types......
  • Page 487 Index Fault display ............ 413 Installing the busbar ........ 299 Fault display at the double-axis module .. 413 Installing the top shield plate ...... 296 Fault module bus .......... 460 Installing touch guards .........  300 Fault responses .......... 463 Line choke ............  364 Default fault response ........
  • Page 488 Index Maintenance neglected ........ 467 One-sided supply .......... 172 Marks.............. 48 Operating displays.......... 413 MDA and MDD axis modules Operating displays at the axis module .... 414 Dimension sheets...........  68 Operating displays at the power supply module  414 Drive safety functions – Electronics data .. 58 Operation............
  • Page 489 Index Device replacement........ 44 Requirements Energy-saving functions .........  39 External safety controllers ...... 474 FCB concept...........  25 Installation ............  473 Module bus.............  41 Operation............ 476 ® MOVIDRIVE modular at a glance .... 9 Startup............ 475 ® MOVILINK DDI .......... 42 Requirements for encoders .......
  • Page 490 Index Extended storage .........  466 Encoder interfaces .........  83 Maintenance neglected ........  467 Filters..............  84 Shutdown .............  467 General technical data ...... 51, 81 SEW‑Workbench .......... 97 Line choke ............ 95 Shutdown ............ 467 Line filter............ 93 Signal words in safety notes...... 232 Marks..............
  • Page 491 Index Electronics connection of the double-axis modules............ 396 Validation............ 475 Electronics connection of the power supply VFCPLUS control mode ........ 33 module............ 393 Electronics connection of the single-axis modules............ 394 Waste disposal .......... 468 General information........ 383 Wiring diagrams Power connection.........  383 Axis module - Wiring the control electronics Power supply module - Wiring the control elec- .............
  • Page 492 Condomínio Industrial Conpark montadora.rc@sew.com.br Caixa Postal: 327 13501-600 – Rio Claro / SP Joinville SEW-EURODRIVE Brasil Ltda. Jvl / Ind Tel. +55 47 3027-6886 Rua Dona Francisca, 12.346 – Pirabeiraba Fax +55 47 3027-6888 89239-270 – Joinville / SC filial.sc@sew.com.br...
  • Page 493 Ancienne Route Bonabéri Fax +237 233 39 02 10 P.O. Box sew@sew-eurodrive-cm B.P 8674 Douala-Cameroun Canada Assembly Toronto SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 905 791-1553 Sales 210 Walker Drive Fax +1 905 791-2999 Service Bramalea, ON L6T 3W1 http://www.sew-eurodrive.ca l.watson@sew-eurodrive.ca Vancouver SEW-EURODRIVE CO.
  • Page 494 Address list Colombia Assembly Bogota SEW-EURODRIVE COLOMBIA LTDA. Tel. +57 1 54750-50 Sales Calle 17 No. 132-18 Fax +57 1 54750-44 Service Interior 2 Bodega 6, Manzana B http://www.sew-eurodrive.com.co Santafé de Bogotá sew@sew-eurodrive.com.co Croatia Sales Zagreb KOMPEKS d. o. o.
  • Page 495 Graben SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0 Ernst-Blickle-Straße 1 Fax +49 7251-2970 76676 Graben-Neudorf Östringen SEW-EURODRIVE GmbH & Co KG, Werk Tel. +49 7253 9254-0 Östringen Fax +49 7253 9254-90 Franz-Gurk-Straße 2 oestringen@sew-eurodrive.de 76684 Östringen Service Competence Mechanics / SEW-EURODRIVE GmbH &...
  • Page 496 Address list Germany SEW-EURODRIVE GmbH & Co KG Tel. +49 7348 9885-0 Dieselstraße 18 Fax +49 7348 9885-90 89160 Dornstadt dc-ulm@sew-eurodrive.de Würzburg SEW-EURODRIVE GmbH & Co KG Tel. +49 931 27886-60 Nürnbergerstraße 118 Fax +49 931 27886-66 97076 Würzburg-Lengfeld dc-wuerzburg@sew-eurodrive.de...
  • Page 497 Ahofer Str 34B / 228 Fax +972 3 5599512 58858 Holon http://www.liraz-handasa.co.il office@liraz-handasa.co.il Italy Assembly Milan SEW-EURODRIVE S.a.s. di SEW S.r.l. & Co. Tel. +39 02 96 980229 Sales Via Bernini,12 Fax +39 02 96 980 999 Service 20020 Solaro (Milano) http://www.sew-eurodrive.it milano@sew-eurodrive.it...
  • Page 498 No. 95, Jalan Seroja 39, Taman Johor Jaya Fax +60 7 3541404 Service 81000 Johor Bahru, Johor sales@sew-eurodrive.com.my West Malaysia Mexico Assembly Quéretaro SEW-EURODRIVE MEXICO S.A. de C.V. Tel. +52 442 1030-300 Sales SEM-981118-M93 Fax +52 442 1030-301 Service Tequisquiapan No. 102 http://www.sew-eurodrive.com.mx Parque Industrial Quéretaro scmexico@seweurodrive.com.mx...
  • Page 499 Address list New Zealand Assembly Auckland SEW-EURODRIVE NEW ZEALAND LTD. Tel. +64 9 2745627 Sales P.O. Box 58-428 Fax +64 9 2740165 Service 82 Greenmount drive http://www.sew-eurodrive.co.nz East Tamaki Auckland sales@sew-eurodrive.co.nz Christchurch SEW-EURODRIVE NEW ZEALAND LTD. Tel. +64 3 384-6251...
  • Page 500 Tel. +386 3 490 83-20 Service UI. XIV. divizije 14 Fax +386 3 490 83-21 3000 Celje pakman@siol.net South Africa Assembly Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 11 248-7000 Sales Eurodrive House Fax +27 11 248-7289 Service Cnr. Adcock Ingram and Aerodrome Roads http://www.sew.co.za Aeroton Ext.
  • Page 501 Address list South Korea Busan SEW-EURODRIVE KOREA CO., LTD. Tel. +82 51 832-0204 28, Noksansandan 262-ro 50beon-gil, Fax +82 51 832-0230 Gangseo-gu, Busan, Zip 618-820 Spain Assembly Bilbao SEW-EURODRIVE ESPAÑA, S.L. Tel. +34 94 43184-70 Sales Parque Tecnológico, Edificio, 302 http://www.sew-eurodrive.es...
  • Page 502 Wellford, S.C. 29385 IGOrders@seweurodrive.com Additional addresses for service provided on request! Vietnam Sales Ho Chi Minh SEW-EURODRIVE PTE. LTD. RO at Hochim- Tel. +84 937 299 700 City inh City Floor 8, KV I, Loyal building, 151-151 Bis Vo huytam.phan@sew-eurodrive.com...
  • Page 508 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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