Siemens SINUMERIK 840Di Diagnostic Manual
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Siemens SINUMERIK 840Di Diagnostic Manual

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Table of Contents

SINUMERIK 840D/840Di/810D
SIMODRIVE 611 digital
Diagnostics Manual
Valid for
Control
SINUMERIK 840D
SINUMERIK 840DE (Export version)
SINUMERIK 840Di
SINUMERIK 840DiE (Export version)
SINUMERIK 810D
SINUMERIK 810DE (Export version)
Drive
SIMODRIVE 611
11/2006 Edition
Overview of System Error Alarms
Overview of Alarms
List of Action Numbers
Error Codes of Alarm 300500
System Reactions on Alarms
Appendix
7.4
7.4
3.2
3.2
7.4
7.4
1
2
3
4
5
A

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Summary of Contents for Siemens SINUMERIK 840Di

  • Page 1 List of Action Numbers Error Codes of Alarm 300500 System Reactions on Alarms Appendix Diagnostics Manual Valid for Control SINUMERIK 840D SINUMERIK 840DE (Export version) SINUMERIK 840Di SINUMERIK 840DiE (Export version) SINUMERIK 810D SINUMERIK 810DE (Export version) Drive SIMODRIVE 611 11/2006 Edition...
  • Page 2 6FC5298-7AA20-0BP3 Trademarks All designations with the trademark symbol ® are registered trademarks of Siemens AG. Other designations in this documentation may be trade- marks whose use by third parties for their own purposes may infringe the rights of the owner.
  • Page 3 However, no claim can be made regarding the availability of these func- tions when the equipment is first supplied or in the event of servicing. © Siemens AG, 2006. All rights reserved SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 4 Phone.: +1 423 262 2522 Fax: +1 423 262 2289 Internet: http://www.siemens.com/automation/support-request Email: mailto:adsupport@siemens.com Note Country telephone numbers for technical support are provided at the following Internet address: http://www.siemens.com/automation/service&support © Siemens AG, 2006. All rights reserved SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 5 Internet: http://www.ad.siemens.com/csinfo under the Product/Order No. 15257461 at the relevant branch office of the A&D MC group of Siemens AG Subject matter of this manual This manual is intended as a work of reference. It allows the operator at the machine tool: −...
  • Page 6 060 000 - 064 999 Cycle alarms SIEMENS 065 000 - 069 999 Cycle alarms user 070 000 - 079 999 Compile cycles, manufacturer and OEM © Siemens AG, 2006. All rights reserved SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 7 1) More detailed information is available via the diagnostic function (diagnostic buffer) in SIMATIC STEP 7. 2) The PLC alarms in the range 500000 - 899999 are configured and described by the machine man- ufacturer. © Siemens AG, 2006. All rights reserved SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 8 If a warning with a warning triangle is to indicate physical injury, the same warning may also contain information about damage to property. © Siemens AG, 2006. All rights reserved viii SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 9 © Siemens AG, 2006. All rights reserved SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 10 Preface 11/2006 © Siemens AG, 2006. All rights reserved SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...

  • Page 11: Table Of Contents

    Abbreviations..........A-875 © Siemens AG, 2006. All rights reserved...
  • Page 12 Contents © Siemens AG, 2006. All rights reserved SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...

  • Page 13: Overview Of System Error Alarms

    Phone: 0180 / 5050 - 222 (Germany) Fax: 0180 / 5050 - 223 Phone: +49 -180 / 5050 - 222 (International) Fax: +49 -180 / 5050 - 223 © Siemens AG, 2006. All rights reserved 1-13 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 14 Overview of System Error Alarms 11/2006 © Siemens AG, 2006. All rights reserved 1-14 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...

  • Page 15: Overview Of Alarms

    Interface signals are set. Alarm display. Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000) Program Clear alarm with the RESET key in all channels of this mode group. Restart part program.
  • Page 16 Reaction: Alarm display. Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000) Program Clear alarm with the Delete key or NC START. Continuation:...
  • Page 17 NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000) Program Switch control OFF - ON. Continuation: 1011...
  • Page 18 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000) Program Clear alarm with the RESET key. Restart part program Continuation:...
  • Page 19 Interface signals are set. Alarm display. Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000) Program Clear alarm with the RESET key in all channels of this mode group. Restart part program.
  • Page 20 Alarm reaction delay is canceled. Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000) Program Clear alarm with the RESET key in all channels of this mode group. Restart part program.
  • Page 21 No memory card or memory card without valid firmware (license) inserted. Reaction: Alarm display. Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000) Program Switch control OFF - ON. Continuation:...
  • Page 22 User data in the NCK and PLC (e.g. tool and workpiece data) that have been altered by the manufacturing process since the last data backup must be updated manually to match the present machine status! Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-22 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 23 Interface signals are set. Alarm display. Remedy: Please inform the authorized personnel/service department. Plug in communications module or cancel channel assignment. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-23 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 24 High-speed nibbling and punching is only supported on one NCU. Program Clear alarm with the RESET key in all channels of this mode group. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-24 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 25 Interface signals are set. Alarm display. NC Stop on alarm. Alarm reaction delay is canceled. Remedy: See $MN_REBOOT_DELAY_TIME and $MN_SUPPRESS_ALARM_MASK. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-25 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 26 $MC_AXCONF_MACHAX_USED. Channel axis gaps must be enabled via $MN_ENABLE_CHAN_AX_GAP. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-26 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 27 NC program to one or the other channel. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-27 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 28 NC Stop on alarm. Remedy: Please inform the authorized personnel/service department. Modify MD 20070: AXCONF_MACHAX_USED and/or MD 30550: AXCONF_ASSIGN_MASTER_CHAN. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-28 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 29 NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Modify $MC_AXCONF_MACHAX_USED. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-29 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 30 - Normal vectors: NORMAL_VECTOR_NAME_TAB - Direction vectors: 10640 DIR_VECTOR_NAME_TAB - Interpolation parameters: 10650 IPO_PARAM_NAME_TAB - Intermediate point coordinates: 10660 INTERMEDIATE_POINT_NAME_TAB Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-30 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 31 NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Use the correct identifier. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-31 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 32 NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Define a correct, unique axis assignment. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-32 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 33 NC Stop on alarm. Remedy: Correct and complete the container location assignments. Check machine data MC_AXCONF_MACHAX_USED and MN_AXCONF_LOGIC_MACHAX_TAB. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-33 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 34 (max. 32 characters). Program Clear alarm with the RESET key in all channels of this mode group. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-34 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 35 Program must be canceled with Reset and the program sequences (NCUs, channels) must be synchronized such that only one axis container switch is active at a time. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-35 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 36 NC Stop on alarm. Remedy: Correct and complete the logical axis assignments. Check machine data MC_AXCONF_MACHAX_USED and MN_AXCONF_LOGIC_MACHAX_TAB. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-36 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 37 (this applies only for 2-axis machining, e.g. on lathes), then channel axis 0 must be entered additionally in the channel-specific MD 20050 AXCONF_GEOAX_ASSIGN_TAB. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-37 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 38 Alarm display. NC Stop on alarm. Remedy: Analyze and fix the other alarms and start the control again. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-38 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 39 - Or do not set different position control or IPO cycles on the NCUs (see MN_IPO_SYSCLOCK_TIME_RATIO and MN_POSCTRL_SYSCLOCK_TIME_RATIO). Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-39 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 40 NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Correct the specified machine data. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-40 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 41 Alarm display. Remedy: Please inform the authorized personnel/service department. Load specific machine data again. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-41 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 42 NCK power-up. (The file contains scaling-dependent machine data in front of the scaling factors). Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-42 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 43 Please inform the authorized personnel/service department. Set the required access level by means of keyswitch or password entry or delete the machine data concerned from the MD file/part program. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-43 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 44 $MN_MM_ACTFILESYS_LOG_FILE_MEM[2] = 0 can be set. Otherwise the desired machine data change cannot be made. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-44 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 45 Remedy: No remedial measures are required. The alarm display can be canceled with Reset. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-45 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 46 DP because of the modified DP cycle in SDB-Type-2000 (10050 SYSCLOCK_CYCLE_TIME). Reaction: Alarm display. Remedy: Machine data 10060 POSCTRL_SYSCLOCK_TIME_RATIO RATIO has been modified. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-46 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 47 Configure an M function in the machine data $MN_M_NO_FCT_CYCLE[n] that is not assigned by the system, or configure a permissible array index in the machine data $MN_M_NO_FCT_CYCLE_PAR. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-47 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 48 NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Check machine data $MN_EXTERN_CHAN_SYNC_M_NR_MIN and $MN_EXTERN_CHAN_SYNC_M_NR_MAX. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-48 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 49 Configure an M function in the specified machine data which is not occupied by the system (M0 to M5, M17, M30, M40 to M45 and also M98, M99 with applied ISO dialect). Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-49 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 50 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Reconfigure the auxiliary function. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-50 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 51 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Please inform the authorized personnel/service department. Set MD "ROT_IS_MODULO". Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-51 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 52 Remedy: The data to be entered must be altered before starting the part program. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-52 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 53 Alarm display. Remedy: Check machine data MD 10396/103947 or check the PLC hardware configuration. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-53 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 54 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Please inform the authorized personnel/service department. Correct machine data. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-54 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 55 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Please inform the authorized personnel/service department. Check hardware. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-55 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 56 Please inform the authorized personnel/service department. Correct the MD. Program Clear alarm with the RESET key in all channels of this mode group. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-56 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 57 Alarm display. NC Stop on alarm at block end. Remedy: Enter a valid tool-carrier number. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-57 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 58 Alarm display. NC Stop on alarm at block end. Remedy: Enter valid machine data. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-58 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 59 Alarm display. NC Stop on alarm at block end. Remedy: Set valid machine data. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-59 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 60 Alarm display. NC Stop on alarm at block end. Remedy: Correct the entry in TRAFO_AXES_IN_X. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-60 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 61 MD to the value it had before the last power-up, reorganization of the memory can be avoided. Program Alarm display showing cause of alarm disappears. No further operator action necessary. Continuation: © Siemens AG, 2006. All rights reserved 2-61 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 62 Reaction: Interface signals are set. Alarm display. Remedy: Set machine date $MN_HANDWHEEL_MODULE = 1 for the corresponding handwheel. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-62 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 63 Configure the machine data $MN_HANDWHEEL_MODULE for the corresponding PROFIBUS handwheel so that there is a valid reference to an entry in the machine data array $MN_HANDWHEEL_LOGIC_ADDRESS[]. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-63 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 64 Interface signals are set. Alarm display. Remedy: Check the slot / I/O area address in the configuration (STEP 7, HW Config). Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-64 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 65 MDs. Program Clear alarm with the RESET key in all channels of this mode group. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-65 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 66 - _N_NC_NPA - System internal: data to describe 3D protection zones, NCK-specific - _N_NC_WAL - System internal: data to describe coordinate-specific working area limitation c = Channel number © Siemens AG, 2006. All rights reserved 2-66 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 67 No remedial measures are required. The new maximum permissible value can be read from the reduced machine data. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-67 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 68 There is no interference with any NCK functions. It shows that the NCK has less free user memory available than specified by Siemens for this control variant. The value of the actually available free user memory can also be taken from the machine data $MN_INFO_FREE_MEM_DYNAMIC, $MN_INFO_FREE_MEM_STATIC.
  • Page 69 - Check whether the magazine is connected to the desired tool holder/spindle via a distance relation. - The user PLC program may have sent wrong data to the NCK. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-69 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 70 - Check whether there is a replacement tool which can be used for the specified tool. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-70 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 71 Remedy: Please inform the authorized personnel/service department. Erroneous PLC communication: Correct the PLC program. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-71 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 72 Interface signals are set. Alarm display. Remedy: For information only. The user must decide what to do. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-72 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 73 Interface signals are set. Alarm display. Remedy: For information only. The user must decide what to do. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-73 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 74 Interface signals are set. Alarm display. Remedy: For information only. The user must decide what to do. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-74 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 75 Interface signals are set. Alarm display. Remedy: Check whether the magazine data have been defined correctly. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-75 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 76 - Check whether the load/unload position is of 'load location' type. See also $TC_MPP1. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-76 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 77 Interface signals are set. Alarm display. Remedy: Select another function, another toolholder/spindle, position tool on toolholder/spindle. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-77 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 78 - Either run the part program on the appropriate NC control or edit the part program. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-78 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 79 Alarm display. Remedy: Check whether the magazine data have been defined correctly. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-79 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 80 - Check whether the alarm-causing program command _ e.g. TCI _ has been programmed correctly. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-80 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 81 However, more types are used than configured. Reaction: Alarm display. Remedy: Increase machine data $MN_MM_PROTOC_NUM_FILES. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-81 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 82 The NC card file system of the NCK is full. The task cannot be executed. To many files have been loaded Reaction: Alarm display. Remedy: Delete or empty files (e.g. part programs). Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-82 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 83 Clear alarm with the Delete key or NC START. Continuation: 6583 NC system memory full Definitions: The DRAM file system of the system area (Siemens) is full. The order cannot be executed. Reaction: Alarm display. Remedy: Delete or unload files (e.g. parts programs) Program Clear alarm with the Delete key or NC START.
  • Page 84 Reaction: Alarm display. Remedy: Wait until the write procedure is terminated. Program Alarm display showing cause of alarm disappears. No further operator action necessary. Continuation: © Siemens AG, 2006. All rights reserved 2-84 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 85 Use a compatible NC card or enter the new manufacturer code/device code in MD $MN_PERMISSIVE_FLASH_TAB after consultation with SIEMENS. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-85 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 86 Remedy: Apart from reducing the number of CC alarms, no remedial measures are possible at the present time. (contact SIEMENS AG, System Support for A&D MC products, Hotline (Tel.: see alarm 1000) Program Clear alarm with the Delete key or NC START.
  • Page 87 NC Stop on alarm. Alarm reaction delay is canceled. Remedy: Consultation with CC developer Program Clear alarm with the RESET key in all channels. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-87 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 88 %1 = (string) name of the specific .elf file %2 = (int) required option bit (hex) Definitions: Alarm for SIEMENS compile cycles. This alarm appears when the option bit required for a SIEMENS compile cycle is not set. Reaction: NC not ready.
  • Page 89 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Add option for more mode groups. Activate fewer mode groups. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-89 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 90 Interface signals are set. Alarm display. Remedy: - Buy option - Configure fewer link axes Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-90 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 91 Interface signals are set. Alarm display. Remedy: - Buy option - Configure fewer lead link axes Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-91 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 92 Alarm display. Remedy: Please inform the authorized personnel/service department. For retrofitting the option, please refer to your machine manufacturer or to a sales representative of SIEMENS AG, A&D MC. Program Clear alarm with the Delete key or NC START. Continuation:...
  • Page 93 One or more options were activated but no license key was set to prove the purchase of the option(s). Reaction: Alarm display. Remedy: Generate license key through the internet under http://www.siemens.com/automation/licence and enter it in the operating area "Start-up", function (HSK) "Licences". Program Clear alarm with the Delete key or NC START.
  • Page 94 NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Set the options accordingly. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-94 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 95 Reduce the number of leading axes per coupling or only use the released range of functions. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-95 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 96 - The system is waiting for another channel. Reaction: Alarm display. Remedy: Press NC Start again. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-96 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 97 An error has occurred during activation/deactivation of the function generator. Reaction: Alarm display. Remedy: Press RESET. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-97 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 98 Reaction: Alarm display. Remedy: Stop the channel (NC Stop) and repeat the action. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-98 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 99 The channel has received a command. The command cannot be executed. Reaction: Alarm display. Remedy: Press RESET. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-99 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 100 You can change the mode via the "program aborted" status (interface signal DB 21 - 28, DBX 35.4) - triggered by a "reset". Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-100 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 101 You can change the mode by pressing the Reset key and repeating the mode selection. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-101 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 102 NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Press RESET. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-102 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 103 NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Press RESET. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-103 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 104 Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-104 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 105 - Program a longer path and/or a lower traversing rate. - Output auxiliary function in another block (program section). Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-105 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 106 Reduce the spindle speed, thread lead increase or path length in the NC program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-106 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 107 N125 WAITP[U] N130 X... Y... U... Example for spindles: N100 SPOSA[2]=77 N125 WAITS(2) N130 M6 Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-107 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 108 NC Stop on alarm at block end. Remedy: Program other motion or do not perform overlaid motion. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-108 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 109 No remedial measures are necessary. The spindle-specific interface signal Spindle reset (DB 31 - 48, DBX 2.2) cancels the oscillation mode. Program Alarm display showing cause of alarm disappears. No further operator action necessary. Continuation: © Siemens AG, 2006. All rights reserved 2-109 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 110 2: Master axis grouping 2 12: Slave axis grouping 2 3: Master axis grouping 3 13: Slave axis grouping 3 Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-110 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 111 %2 = Gantry unit Definitions: No further explanation. Reaction: Alarm display. Remedy: Program Alarm display showing cause of alarm disappears. No further operator action necessary. Continuation: © Siemens AG, 2006. All rights reserved 2-111 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 112 4. MD 37120 GANTRY_POS_TOL_ERROR is set incorrectly If the MD is changed, a power ON will be required. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-112 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 113 Remedy: Protection zone can be traversed after a new NC Start. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-113 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 114 Please inform the authorized personnel/service department. Protection zone can be traversed after enable signal from PLC. Program Alarm display showing cause of alarm disappears. No further operator action necessary. Continuation: © Siemens AG, 2006. All rights reserved 2-114 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 115 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Modify program. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-115 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 116 Also check the external work offsets, overlaid movements ($AA_OFF), DRF and transformation components. Cancel the NC program with NC reset. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-116 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 117 Also check the external work offsets, overlaid movements ($AA_OFF), DRF and transformation components. Cancel the NC program with NC reset. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-117 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 118 Also check the external work offsets, overlaid movements ($AA_OFF), DRF and transformation components. Cancel NC program with NC reset. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-118 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 119 Also check the external work offsets, overlaid movements ($AA_OFF), DRF and transformation components. Cancel NC program with NC reset. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-119 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 120 Also check the external work offsets, overlaid movements ($AA_OFF), DRF and transformation components. Cancel NC program with NC reset. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-120 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 121 NC Stop on alarm at block end. Remedy: Modify part program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-121 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 122 WAB block as well. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-122 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 123 NC Stop on alarm at block end. Remedy: Modify part program Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-123 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 124 CUTCOM_MAXNUM_CHECK_BLOCKS (default: 3), resulting in an increase in the extent of calculation and therefore also the block cycle time. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-124 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 125 Correct the NC program and put the compensation selection in a block with linear interpolation. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-125 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 126 - Selection in the previous block - Insert intermediate block - Select approach behavior NORM Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-126 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 127 Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-127 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 128 NC Stop on alarm at block end. Remedy: Orient helix axis perpendicular to the machining plane. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-128 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 129 - Modify the part program if necessary. - Use tool with smaller radius if necessary. - Program CDOF/CDOF2. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-129 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 130 NC Stop on alarm at block end. Remedy: Modify part program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-130 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 131 NC Stop on alarm at block end. Remedy: Modify part program. If necessary, use another tool. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-131 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 132 Interface signals are set. Alarm display. Remedy: Increase size of local buffer area. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-132 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 133 NC Stop on alarm at block end. Remedy: Modify part program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-133 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 134 Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-134 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 135 - Modify part program. - Set setting data $SC_STOP_CUTCOM_STOPRE to FALSE. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-135 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 136 NC Stop on alarm at block end. Remedy: - Modify part program - Install "Orientation transformation" option Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-136 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 137 NC Stop on alarm at block end. Remedy: Modify part program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-137 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 138 NC Stop on alarm at block end. Remedy: Modify part program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-138 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 139 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Modify part program. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-139 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 140 - G96: The feedrate is programmed as cutting rate under address S in [m/min]. It is derived from the current spindle speed. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-140 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 141 G96, G961 or G962 a transverse axis must be defined as a reference axis for constant cutting speed via machine date 20100 MC_DIAMETER_AX_DEF or SCC[AX]. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-141 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 142 CHFRND_MAXNUM_DUMMY_BLOCKS to comply with the maximum number allowed for in the program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-142 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 143 Program the node distance PL = 0 in succession no more than the degree of the B spline used. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-143 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 144 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Modify part program. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-144 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 145 Interface signals are set. Alarm display. Remedy: Modify part program. Change the incorrectly specified tool length compensation. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-145 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 146 Program the keyword EXECUTE to terminate the contour preparation in the part program before again calling up contour segmentation (keyword CONTPRON). Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-146 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 147 It is necessary to deactivate all links that are being used by the curve table to be deleted. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-147 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 148 Interface signals are set. Alarm display. Remedy: Correct the part program and start it again. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-148 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 149 Interface signals are set. Alarm display. Remedy: Correct the part program and start it again. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-149 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 150 %3 = Number of curve table Definitions: Reaction: Alarm display. Remedy: Ensure that the table specification is correct. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-150 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 151 The curve table must then be redefined. Machine data for memory configuration of the curve tables in DRAM: MN_MM_NUM_CURVE_TABS_DRAM, MN_MM_NUM_CURVE_SEGMENTS_DRAM, MN_MM_NUM_CURVE_SEG_LIN_DRAM, MN_MM_NUM_CURVE_POLYNOMS_DRAM. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-151 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 152 NC Stop on alarm at block end. Remedy: Modify part program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-152 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 153 Alarm display. Remedy: Modify part program or set MD $MC_MM_ORISON_BLOCKS >= 3. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-153 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 154 Apply non-modal address modifications only for permissible addresses, in accordance with the Programming Guide. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-154 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 155 Study the Programming Guide and the machine data with respect to the addresses actually configured and their significance and correct the DIN block accordingly. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-155 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 156 Analyze the block and correct it in accordance with the syntax rules given in the Programming Guide. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-156 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 157 Check the block structure and correct in accordance with the programming requirements. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-157 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 158 CORRECT. The correction pointer positions on the incorrect block. The displayed function must be removed from the program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-158 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 159 Value range INTEGER: 231 - 1 Value range REAL: 2-1022 to 2+1023 Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-159 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 160 Correct the array definition, with multi-dimensional arrays define a second 2-dimensional array if necessary and operate it with the same field index. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-160 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 161 - Select shorter string or divide up the character string into 2 strings - Define larger string variable Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-161 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 162 Axis end points (additional axes): A, B, C axis identifiers Euler angles: A2, B2, C2 Direction vectors: A3, B3, C3 Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-162 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 163 If REDEF ... INIRE, INIPO, INICF, PRLOC changes the behavior of a GUD, LUD etc., then the machine data $MN_DEFAULT_VALUES_MEM_MASK must equal 1. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-163 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 164 Define the required variable in the definition part of the program (possibly in the calling program if it is to be a global variable). Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-164 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 165 No variable must be assigned to "normal" formal parameters (call-by-value parameters), as these are defaulted with 0. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-165 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 166 Remove the constant or the mathematical expression from the NC block. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-166 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 167 Program the number of parameters in accordance with the procedure/function. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-167 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 168 Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-168 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 169 - Define variable type such that the initialization value can be assigned, or - Select initialization value in accordance with the variable definition. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-169 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 170 2 letters (but the 1st sign must not be "§") and may be up to a maximum of 32 characters. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-170 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 171 2nd time. Use the editor to search the part program where this label occurs for the 1st time, and change one of the names. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-171 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 172 - in this case the value of machine data $MN_MM_NUM_MAX_FUNC_PARAM should be increased. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-172 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 173 However, it would have been defined identically twice). Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-173 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 174 - Only program new protection levels that are lower than the old values Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-174 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 175 - If necessary, use the local variable for storing intermediate results. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-175 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 176 CORRECT. The correction pointer positions on the incorrect block. Divide up the program block into several subblocks. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-176 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 177 - Check the option (machine data are only effective when the option is enabled). Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-177 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 178 - Or set the machine data bit for the predefined procedure in $MN_COUPLE_CYCLE_MASK to 0 so that the predefined procedure is executed again. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-178 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 179 Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-179 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 180 Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-180 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 181 In a motion synchronous action, only certain variables are allowed. E.g. $AA_IM, $AC_DTGPB Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-181 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 182 Modify part program. Local variables or machine data are not allowed as parameters for SYNFCT. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-182 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 183 Modify part program. Only certain variables are allowed for the function SYNFCT where real-time synchronous access is possible. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-183 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 184 Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-184 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 185 CHAN) is not zero. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-185 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 186 Modify part program: Reproduce skip ID via an IF query. Write the label alone in the block before the control structure block. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-186 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 187 Cycle definition: PROC DRILL(AXIS DRILLAXIS) G1 AX[DRILLAXIS]=10 F1000 M17 Call from the main program: DRILL(Z) Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-187 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 188 Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-188 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 189 The programmed language element is not allowed or unknown in external language mode. Only the language elements from Siemens mode which are used for subprogram calls (except for Lxx) and the language constructs for program repetition with REPEAT (UNTIL) are allowed.
  • Page 190 Enter tool clearance for the double turret head in the setting data $SC_EXTERN_DOUBLE_TURRET_DIST. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-190 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 191 _N_MPF0 is automatically selected with RESET The selection of the user program must be repeated after that. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-191 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 192 (e.g. MPF_DIR). The alarm can be suppressed with machine data 11415 / $MN_SUPPRESS_ALARM_MASK_2 bit 8. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-192 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 193 The missing parameters must be provided with values in the subroutine call. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-193 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 194 This reduces the nesting depth by one program level. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-194 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 195 - Assign a lower protection level to part program %3 or release (key switch protection level 0) Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-195 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 196 Interface signals are set. Alarm display. Remedy: Modify parts program. Please see the Siemens Progamming Guide or OEM documentation for the language commands permissible for the relevant system configuration. Program Clear alarm with NC START or RESET key and continue the program.
  • Page 197 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Modify part program. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-197 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 198 Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-198 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 199 Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-199 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 200 Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-200 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 201 NC Stop on alarm at block end. Remedy: Modify part program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-201 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 202 Analyze the program and correct the defective point in the program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-202 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 203 BOOL would be better) 2. Can local variables be replaced by global variables? Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-203 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 204 Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-204 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 205 Index == 6: Program SIRELAY command in synchronized action Index == 7: Program GOTOF/GOTOB/GOTO command with block number or label Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-205 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 206 CORRECT. The correction pointer positions on the incorrect block. Correct the value given in PL = ... Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-206 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 207 Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-207 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 208 (If a change of name is to take place via the NC part program, this change must first be validated by means of a "Power On"). Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-208 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 209 - Enter the machine data for this transformation grouping and then activate by "Power On". Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-209 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 210 Program only one type, in other words when transformation is switched on program either Euler angles only or orientation vectors (direction vectors) only. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-210 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 211 Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-211 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 212 Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-212 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 213 Change the part program so that the distance between the two curves is not becoming zero and that a tool orientation is defined. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-213 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 214 Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-214 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 215 Interpreter stop Interface signals are set. Alarm display. Remedy: Modify part program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-215 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 216 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Adapt machine data. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-216 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 217 Interface signals are set. Alarm display. Remedy: Modify the NC program Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-217 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 218 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Modify the program. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-218 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 219 Please inform the authorized personnel/service department. Program valid toolholder number or adapt machine data MC_MM_NUM_TOOL_CARRIER. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-219 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 220 Interface signals are set. Alarm display. Remedy: Change the tool carrier data. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-220 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 221 This is then also displayed in plain text. Reaction: Alarm display. Remedy: Check the program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-221 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 222 NC Stop on alarm at block end. Remedy: Change machine data $MC_TOOL_CORR_MODE or the part program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-222 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 223 NC Stop on alarm at block end. Remedy: Set H number correctly. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-223 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 224 NC Stop on alarm at block end. Remedy: Modify part program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-224 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 225 Interface signals are set. Alarm display. Remedy: Enter valid string in setting data $SC_CUTDIRMOD. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-225 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 226 - Modify part program. - Reset bit 2 in MD $MC_TOOL_PARAMETER_DEF_MASK. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-226 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 227 Correct NC part program. The permissible input range for the polar angle is between the values -360 degrees and +360 degrees with a resolution of 0.001 degrees. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-227 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 228 Correct the NC part program. Only the two geometry axes may be programmed that establish the current machining plane. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-228 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 229 Remedy: Please inform the authorized personnel/service department. Check input configuration (machine data) and/or drive hardware. Power-up is interrupted. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-229 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 230 Perform tool radius compensation in the NC part program with G40 (in a block with G00 or G01) before performing a transformation change. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-230 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 231 Reaction: Alarm display. Remedy: Modify part program. Synchronize preprocessing run and main run. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-231 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 232 Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-232 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 233 Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-233 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 234 Please inform the authorized personnel/service department. Modify part program. Change machine data CORR_OR_AXIS_NOT_ALLOWED. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-234 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 235 Put definition and PROFC statements at the beginning of the program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-235 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 236 Interface signals are set. Alarm display. Remedy: Modify NC part program appropriately. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-236 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 237 NC Stop on alarm at block end. Remedy: Change tool definition. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-237 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 238 NC Stop on alarm at block end. Remedy: Change tool definition. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-238 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 239 On comparing the components, the relevant sums of basic value and wear value are compared with each other, not the part components themselves. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-239 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 240 NC Stop on alarm at block end. Remedy: Change NC program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-240 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 241 - Release memory, e.g. by deleting part programs - Modify MD $MN_MM_EXT_PROG_BUFFER_SIZE and/or $MN_MM_EXT_PROG_NUM. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-241 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 242 Clear alarm with the RESET key. Restart part program Continuation: - Acknowledge the alarm by pressing the RESET key - Repeat program selection - Start the part program © Siemens AG, 2006. All rights reserved 2-242 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 243 Program the NCK input of the SETINT statement with a value of not less than 1 or greater than 8. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-243 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 244 Otherwise, the A&D MC system support should be contacted with a precise description of the error situation: (contact SIEMENS AG, System Support for A&D MC products, Hotline (Tel.:see alarm 1000) Program Switch control OFF - ON.
  • Page 245 'disabled' status. If parameter %3= 4 or 5: Check macro definitions in _N_DEF_DIR Check cycle directories _N_CST_DIR and _N_CUS_DIR If parameter %3= 6: © Siemens AG, 2006. All rights reserved 2-245 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 246 1. Modify part program. 2. Modify machine data: 24110 TRAFO_AXES_IN_n 21522 TRACLG_GRINDSPI_NR 21524 TRACLG_CTRLSPI_NR. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-246 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 247 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Modify part program. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-247 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 248 The functions DELDTG and STOPREOF exclude each other in a block. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-248 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 249 Modify part program. Check whether a negative value was entered for a synchronous action. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-249 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 250 Program the axis as positioning axis with axial feed, return stroke or spark-out time. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-250 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 251 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Modify part program or machine data. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-251 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 252 See also $A_LINK_TRANS_RATE, for a variable which you can test before an assignment. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-252 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 253 In the part program, cyclic data - in this case the output of auxiliary functions for link axes on the interpolating NCU - should be separated with regard to the time. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-253 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 254 Correct the part program - max. 16 auxiliary functions, max. 5 M functions per NC block, max. 1 auxiliary function per group. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-254 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 255 Interface signals are set. Alarm display. Remedy: Modify part program, retrofit option. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-255 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 256 - Stop traversing motion of the axis by the PLC, modify part program (insert WAITP). Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-256 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 257 Adjust the value range in accordance with the Programming Guide. Values of 1 ... 200% are allowed. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-257 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 258 LIMS is modal and can either be placed in front of or within the block that selects the constant cutting speed. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-258 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 259 - $TC_TPG9: Compensation parameters for radius computation, e.g. 3 for $TC_GP3. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-259 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 260 Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-260 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 261 Select the programming variant guaranteeing that the dimensions are definitely taken over from the workpiece drawing (avoidance of calculation errors). Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-261 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 262 Interface signals are set. Alarm display. Remedy: Correct the instruction accordingly. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-262 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 263 Interface signals are set. Alarm display. Remedy: Program CHANDATA instruction in accordance with the actual configuration. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-263 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 264 Change the system of measurement or load a data block which matches the system of measurement. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-264 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 265 2. Increase the size of the logfile by means of the channel-specific machine data: Modify MD 28000: MM_REORG_LOG_FILE_MEM and Modify MD 28010: MM_NUM_REORG_LUD_MODULES Program Alarm display showing cause of alarm disappears. No further operator action necessary. Continuation: © Siemens AG, 2006. All rights reserved 2-265 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 266 Please install a suitable archive file before continuing to avoid follow-up problems. Please inform authorized personnel/service. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-266 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 267 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Modify part program. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-267 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 268 Alarm display. Remedy: Modify parts program or recreate program interfaces and pre-compile programs again. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-268 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 269 Please inform the authorized personnel/service department. Correct the INI or DEF file or correct the MD and create a new INI file (via "Upload"). Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-269 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 270 ASUB. Reaction: Interface signals are set. Alarm display. Remedy: Correct the ASUB file (subroutine). Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-270 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 271 5 Search for line number in a file Reaction: Alarm display. Remedy: Modify the block search command. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-271 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 272 Check the specified block number, label or character string. Repeat entry with correct search target. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-272 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 273 Alarm display. Remedy: Make sure that all relevant axes are in the same channel. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-273 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 274 Remedy: Create space in work memory or modify part program (make it less complex). Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-274 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 275 Alarm display. Remedy: Program alarm number in the SETAL instruction in the correct range. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-275 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 276 Include a probe number within the limits given above in the keyword MEAS=... This must correspond to the hardware connection of the probe. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-276 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 277 Correct the part program and add the axis address or the traversing path to the measurements block. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-277 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 278 Interface signals are set. Alarm display. Remedy: Use axis names from one coordinate system. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-278 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 279 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Modify the part program if necessary. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-279 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 280 Interface signals are set. Alarm display. Remedy: Correct setting data or modify part program. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-280 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 281 Remedy: Use synchronous spindle-DV-coupling or program direction of rotation and speed. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-281 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 282 Alarm display. Remedy: Modify part program. Is the programmed spindle number available? Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-282 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 283 Activate transformation type with TRAORI (n) or do not program geometry axes that do not participate in the transformation grouping. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-283 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 284 Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-284 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 285 Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-285 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 286 Interface signals are set. Alarm display. Remedy: Disable diameter programming of the axis before activating the function. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-286 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 287 MD18450. If necessary, buy another option stage of the generic coupling. Program Clear alarm with the RESET key in all channels. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-287 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 288 A motion in the following axis/spindle can be programmed with CPFPOS, CPON or CPOF Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-288 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 289 Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-289 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 290 Modify part program, reduce number of master values or use a different type of coupling. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-290 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 291 Modify part programm. End coupling and reactivate with desired reference system. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-291 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 292 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Modify part program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-292 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 293 Define the leading axis/spindle and activate, if necessary, before the instruction. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-293 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 294 Add S value or direction of rotation for the master spindle in the displayed block. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-294 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 295 Remedy: Assign lead parameters to the axis that determines the velocity. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-295 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 296 MA_NUM_GEAR_STEPS. Limit M70 configuration (MD 35014 $MA_GEAR_STEP_USED_IN_AXISMODE) to MD 35090 MA_NUM_GEAR_STEPS. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-296 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 297 Program position control of the spindle with SPCON in the previous block. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-297 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 298 Check in the parts program whether the leading spindle/axis is already active as following spindle/axis in another coupling. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-298 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 299 The programmed spindle speed (S value) must be positive. Depending on the application case, the value zero can be accepted (e.g. G25 S0). Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-299 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 300 The coupling will be closed again after having exited the REF operation mode. Program Alarm display showing cause of alarm disappears. No further operator action necessary. Continuation: © Siemens AG, 2006. All rights reserved 2-300 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 301 Modify the NC part program so that the required curve table exists when axis link is to be activated. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-301 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 302 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Modify part program. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-302 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 303 PLC. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-303 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 304 Please inform the authorized personnel/service department. - Remove write protection. Channel MD: COUPLE_AXIS_IS_WRITE_PROT - or modify part program. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-304 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 305 Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-305 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 306 Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-306 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 307 Modify part program. Deactivate the coupling(s) for this axis/spindle before rotating the axis container or execute the axis container rotation at a later time. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-307 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 308 IS_ROT_AX and MD 30310: ROT_IS_MODULO can be declared a rotary axis with modulo change. Corresponding machine data: Modify MD 30320: DISPLAY_IS_MODULO Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-308 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 309 Reaction: Alarm reaction in Automatic mode. Remedy: Check the program status and channel status. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-309 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 310 After overstoring is terminated, it is possible to change to another operating state again. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-310 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 311 Remedy: Let the program continue to a reorganized NC block or modify part program. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-311 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 312 Wait until the first procedure is terminated or abort with Reset and repeat the operation. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-312 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 313 Reaction: Interface signals are set. Alarm display. Remedy: Abort by pressing Reset! Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-313 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 314 This action may not be activated during interrupt processing (e.g. mode change). Reaction: Alarm display. Remedy: Reset or wait until interrupt processing is terminated. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-314 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 315 N10 SETM. N15 STOPRE ; insert executable NC block. N20 CLEARM. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-315 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 316 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Abort program with the RESET key. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-316 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 317 5) when program test is active. Reaction: Alarm display. Remedy: Deactivate program test. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-317 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 318 Alarm is suppressed by means of ENABLE_ALARM_MASK bit 1 == 0. Program Alarm display showing cause of alarm disappears. No further operator action necessary. Continuation: © Siemens AG, 2006. All rights reserved 2-318 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 319 NC Stop on alarm. Remedy: Alarm can be switched off with $MN_SERUPRO_MASK bit 1. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-319 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 320 Alarm display. Remedy: Repeat the action after the approach motion of the search run. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-320 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 321 Reaction: Alarm display. Remedy: Modify $MC_DISABLE_PLC_START of switch off "Group Serupro" (see $MC_SERUPRO_MODE). Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-321 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 322 WAITM(88,5,7) WAITM(88,5,7) ============================================================ Sample solution C: Ch 3Ch 5Ch 7 WAITM(88,5,7) WAITM(88,5,7) WAITM(99,3,5) WAITM(99,3,5) Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-322 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 323 Alarm display. NC Stop on alarm. Remedy: Start ASUB in AUTO or ->JOG in AUTO Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-323 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 324 Interface signals are set. Alarm display. Remedy: $MN_STOP_MODE_MASK and language command DELAYFSTON DELAYFSTOF Program Alarm display showing cause of alarm disappears. No further operator action necessary. Continuation: © Siemens AG, 2006. All rights reserved 2-324 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 325 The function (2nd parameter) must not be activated during simulation search. Reaction: Alarm display. Remedy: Wait for search end. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-325 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 326 Please inform the authorized personnel/service department. - Modify machine data - Reduce the number of symbols (variables, subroutines, parameters) Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-326 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 327 (machine data MM_...). See /FB/, S7 Memory Configuration Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-327 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 328 SPL is used in Safety Integrated, the field index via optional data may be subject to additional restrictions. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-328 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 329 Deselect transformation before writing the axial data (keyword: TRAFOOF) or use the machine axis names as axis. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-329 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 330 Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Reduce array dimensions. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-330 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 331 Correct the value assignment, e.g. a value within the value range not equal to zero. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-331 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 332 Please inform the authorized personnel/service department. Modify part program or machine data accordingly. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-332 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 333 If necessary, program two NC blocks. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-333 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 334 ... Associated tool number T d ... Tool correction number D Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-334 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 335 Alarm display. Remedy: - Change program: - Select different H number Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-335 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 336 ... Tool edge number D x ... Parameter number P Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-336 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 337 Use fewer replacement tools or request a different maximum setting from the machine manufacturer. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-337 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 338 Check access to tool offset memory by means of $TC_DP1[t,d] = 0 or deselect tool. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-338 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 339 Make sure that the specified tool is loaded in the toolholder. The alarm is cleared automatically after PLC acknowledgement of the tool change on command. Program Alarm display showing cause of alarm disappears. No further operator action necessary. Continuation: © Siemens AG, 2006. All rights reserved 2-339 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 340 Interface signals are set. Alarm display. Remedy: Correct the NC program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-340 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 341 Interface signals are set. Alarm display. Remedy: Correct the NC program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-341 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 342 Modify NC program: Assign the value of the machine data or of the system variable to a program-local variable and transfer this as parameter. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-342 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 343 Please inform the authorized personnel/service department. Correct part program. Correct FC16 or FC18 call. Deselect machine data $MA_HIRTH_IS_ACTIVE. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-343 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 344 Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-344 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 345 Deselect the transformation with TRAFOOF ahead of time or remove the action from the part program block Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-345 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 346 Interface signals are set. Alarm display. Remedy: First switch off the transformation function. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-346 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 347 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Use machine axis identifier when programming. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-347 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 348 Please inform the authorized personnel/service department. Modify definition of the protection zone and check MD. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-348 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 349 This can be done by downloading an Initial.ini file that includes the relevant corrected date. If afterwards a restart is performed again, the alarm will have been removed provided that the data are consistent. © Siemens AG, 2006. All rights reserved 2-349 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 350 This can be done by downloading an Initial.ini file that includes the relevant corrected data. If another restart is then made, the alarm will have been eliminated provided that the data are now consistent. © Siemens AG, 2006. All rights reserved 2-350 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 351 Local alarm reaction. Interface signals are set. Alarm display. Remedy: Modify part program. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-351 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 352 Put the block in parenthesis using "IF NOT($P_CTABDEF) ... ENDIF" or remove the instruction that causes the preprocessing stop. Then start the part program again. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-352 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 353 Instructions CTABDEF and CTABEND must be programmed in the same program level (main program or subroutine). Restart the program. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-353 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 354 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Modify part program. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-354 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 355 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Modify part program. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-355 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 356 3. The reference point switch is not operated by the cam. Check the vertical distance between reduction cam and activating switch. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-356 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 357 2 zero markers. This might result in the monitor being switched off. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-357 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 358 Check the reference point track of the scale including the electronics for the evaluation. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-358 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 359 Please inform the authorized personnel/service department. Reduce the MD for the approach velocity 34040 REFP_VELO_SEARCH_MARKER and/or increase the MD for the velocity tolerance 35150 SPIND_DES_VELO_TOL. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-359 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 360 Decide whether the axis is to be traversed by means of the jog keys or via the handwheel. Program Alarm display showing cause of alarm disappears. No further operator action necessary. Continuation: © Siemens AG, 2006. All rights reserved 2-360 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 361 Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-361 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 362 - Specify the correct feed for PLC axes at the VDI interface, - Specify feed for oscillating axes in the setting data $SA_OSCILL_VELO. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-362 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 363 "WCS/MCS" key on the machine control panel. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-363 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 364 Starting the geometry axis only if traversing of the other geometry axis or machine axis completed. Program Clear alarm with the RESET key in all channels. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-364 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 365 - Set working area limitation differently. - Retract axis with JOG. Program Alarm display showing cause of alarm disappears. No further operator action necessary. Continuation: © Siemens AG, 2006. All rights reserved 2-365 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 366 The axis cannot perform an oscillating movement now because it is already being traversed, e.g. in JOG mode. Reaction: Alarm display. Remedy: End the other traversing motion. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-366 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 367 Remedy: Specify smaller target position. Deactivate working area limitation. Set working area limitation differentially. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-367 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 368 - by changing the reversal point by means of handwheel or - by changing the reversal point via JOG key. Program Alarm display showing cause of alarm disappears. No further operator action necessary. Continuation: © Siemens AG, 2006. All rights reserved 2-368 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 369 Alarm display. Remedy: Turn the contour handwheel in the opposite direction. Program Alarm display showing cause of alarm disappears. No further operator action necessary. Continuation: © Siemens AG, 2006. All rights reserved 2-369 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 370 - Has the contour deviation leading to triggering been dimensioned too large? Has the torque limit been set too high? Program Clear alarm with the RESET key in all channels of this mode group. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-370 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 371 (43520 setting data: $SA_FIXED_STOP_WINDOW). Default is 1 mm in each case. Program Clear alarm with the RESET key in all channels of this mode group. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-371 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 372 Alarm display. Remedy: Note the supplementary conditions of the brake test, see additional info. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-372 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 373 - Before digitizing, activate a permitted transformation. - Select 3-axis mode for digitizing via machine data. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-373 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 374 NC. Other error codes: e.g. wrong header, incorrect checksum (development documentation). Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-374 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 375 If the error cannot be found, the alarm can be suppressed by switching off the table ($SN_CEC_TABLE_ENABLE) or switching off compensation in the axis ($MA_CEC_ENABLE). Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-375 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 376 Check characteristic curves in the tables ($AN_CEC). Possibly one of the input axes has moved more rapidly than provided for. Program Alarm display showing cause of alarm disappears. No further operator action necessary. Continuation: © Siemens AG, 2006. All rights reserved 2-376 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 377 Alarm display. NC Stop on alarm. Remedy: See help information for the additional alarms. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-377 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 378 End control of the axis by the PLC and therefore return it to the channel or start the command axis with a static synchronous action. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-378 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 379 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Correct error in expression. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-379 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 380 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Use a valid index. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-380 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 381 NC Stop on alarm. Remedy: Modify program in channel that writes the tool fine compensation. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-381 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 382 Correct the program in the machining channel: Select FTOCON so that the channel is ready to receive the PUTFTOC command. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-382 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 383 Alarm display. Remedy: Abort the JOG movement and specify another (possible) change of orientation. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-383 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 384 - 48, DBX 1.5 and DBX 1.6). Program Clear alarm with the RESET key in all channels of this mode group. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-384 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 385 With SAFETY: With active actual-value linkage, output of the error message on the slave axis can be prevented by increasing MD 36060 $MA_STANDSTILL_VELO_TOL (default value is 5 mm). Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-385 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 386 Alarm display. NC Stop on alarm. Remedy: Take out the overlaid movement. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-386 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 387 Modify part program. Change the incorrectly specified tool length compensation. Note: RESET alone is not enough if transformation also remains active during RESET. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-387 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 388 NC Stop on alarm at block end. Remedy: Modify the RESET setting in $AA_TOFF_MODE. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-388 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 389 Verify the start position of the measuring operation or check the probe signals in the PLC interface (DB10.DBB107). Are the cables and connectors in good order? Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-389 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 390 Either program all GEO axes explicitly or program the traversing movement with the POS[axis] command. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-390 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 391 NC Stop on alarm. Channel not ready. Remedy: Please inform the authorized personnel/service department. Shorten interpolation cycle (if at all possible). Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-391 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 392 G1; synchronous spindle coupling is switched off with COUPOF; the spindle positioning operation is exited with M3, M4 or M5. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-392 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 393 Change deselection block or block search target block to speed control mode (M3, M4, M5, SBCOF). Set bit 2 of machine data 35035 SPIND_FUNCTION_MASK to 0. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-393 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 394 11410 SUPPRESS_ALARM_MASK Bit21 = 1. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-394 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 395 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Correct sequence in the PLC. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-395 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 396 NC Stop on alarm. Remedy: Use synchronous spindle-DV-coupling or program direction of rotation and speed. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-396 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 397 - Reason 3: Set override value $AA_COUP_CORR[Sn] to 0 prior to setting PLC signal DB31..,DBX31.6 'Correct synchronism'. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-397 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 398 - Assign the master spindle/axis to the channel that activated the coupling via PLC. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-398 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 399 34060 REFP_MAX_MARKER_DIST. The value entered states the distance in [mm] or [degrees] between 2 zero markers. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-399 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 400 If the punching signal is irregular between the punching strokes, this alarm is generated according to machine data. Reaction: Alarm display. Remedy: Indicates poor condition of the punching hydraulics. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-400 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 401 Reaction: Alarm display. Remedy: Activate position control, e.g. by programming SPCON. Program Alarm display showing cause of alarm disappears. No further operator action necessary. Continuation: © Siemens AG, 2006. All rights reserved 2-401 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 402 Check that the specified tool is contained in the desired magazine, or program another tool to be changed. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-402 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 403 - Check whether the tool data are correctly defined. Have all intended tools in the group been defined with the specified identifier and loaded? Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-403 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 404 - Check whether the tool data are correctly defined. Have all intended tools in the group been defined with the specified identifier and loaded? Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-404 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 405 Typical reasons of display are present, if the operator works with the function 'definite D numbers', which can be displayed on Siemens MMC in a definite form only, if exactly one tool from a tool group has the status 'active'.
  • Page 406 - Program speed limit with G26. - Reduce the maximum speed in the appropriate machine data. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-406 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 407 If there are several consecutive thread blocks, this machining section must not be executed in the automatic DECODING SINGLE BLOCK mode. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-407 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 408 The MMC softkey 'Technology support' sets and clears this bit in the MD. Reaction: Alarm display. Remedy: Modify part program or reset MD $MN_ENABLE_ALARMMASK bit 2. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-408 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 409 Reaction: Interface signals are set. Alarm display. Remedy: Wait until the axis is stationary. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-409 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 410 Please inform the authorized personnel/service department. Check measuring circuit connectors for correct contacting. Check encoder signals and replace the encoder if faults are found. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-410 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 411 Please inform the authorized personnel/service department. Check the measuring system in accordance with the instructions given by the measuring device manufacturer. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-411 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 412 Monitoring can be switched off by setting machine data ENC_ZERO_MON_ACTIVE [n]=... N ... encoder number: 1, 2) to 0. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-412 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 413 Increase the monitoring limit value in MD 36200 $MA_AX_VELO_LIMIT. Program Clear alarm with the RESET key in all channels of this mode group. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-413 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 414 - Increase the gain in the position control loop by improved optimization (Kv factor MD 32200 POSCTRL_GAIN, 611D drive). Program Clear alarm with the RESET key in all channels of this mode group. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-414 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 415 - Check the mechanics (smooth running, inertial masses). Program Clear alarm with the RESET key in all channels of this mode group. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-415 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 416 (effects of heating up). Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-416 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 417 NC Start, if necessary at the interruption point after "Block search with/without calculation". Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-417 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 418 - Modify MD 32810: EQUIV_SPEEDCTRL_TIME [n] - Modify MD 32910: DYN_MATCH_TIME [n] - Modify MD 36200: AX_VELO_LIMIT [n] Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-418 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 419 MD or mechanically improve the clamping (e.g. increase clamping pressure). Program Clear alarm with the RESET key in all channels of this mode group. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-419 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 420 MD1022/MD1032 which are read out of the encoder by the drive. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-420 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 421 (or measuring device) manufacturer in the machine data 31010 ENC_GRID_POINT_DIST. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-421 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 422 Please inform the authorized personnel/service department. Check machine data MD 20240 ENC_TYPE and/or MD 30130 CTRLOUT_TYPE and make the necessary corrections. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-422 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 423 Please inform the authorized personnel/service department. Enter the values correctly: 0 < $AA_QEC_ACCEL_1 < $AA_QEC_ACCEL_2 < $AA_QEC_ACCEL_3. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-423 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 424 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Repeat entry with correct value and then Power On. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-424 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 425 Repeat entry with correct value and then Reset. Program Clear alarm with the RESET key in all channels of this mode group. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-425 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 426 Otherwise, exchange the controller module for one that supports measuring. See MD $MN_DRIVE_DIAGNOSIS[8]. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-426 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 427 The Parking Axis of the second measuring system can then be disabled without errors. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-427 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 428 Machine data contains an invalid value and therefore has been changed by the software internally to a valid value. Reaction: Alarm display. Remedy: Check MD. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-428 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 429 If an absolute encoder with serial number is replaced, the drive BOT file for this drive must be saved (due to the new serial number). Program Clear alarm with the RESET key in all channels of this mode group. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-429 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 430 3. With position control with the indirect encoder only within the position window (MD 36500 > actual position > MD 36500). Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-430 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 431 Check the machine data MD_MAXNUM_PLC_CNTRL_AXES and correct if necessary or reduce the number of PLC-controlled axes. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-431 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 432 Do not define axis as a firmly assigned PLC axis. Change of machine date $MA_BASE_FUNCTION_MASK bit5. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-432 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 433 NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Restart drive, check drive software. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-433 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 434 SDB-Type-2000) or different addresses were selected for the input and output slots of the drive in the Profibus configuration. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-434 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 435 Set $AA_ESR_ENABLE[Achse] = 0 before setting axis to NEUTRAL. Alarm can be suppressed via $MN_ALARM_SUPPRESS_MASK_2 bit 6 = 1. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-435 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 436 When setting $MA_ESR_REACTION[axis] in the parts program, e.g. NEWCONF must be called before $AA_ESR_ENABLE[axis]. Alarm can be suppressed via $MN_ALARM_SUPPRESS_MASK_2 bit 6 = 1. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-436 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 437 Remedy: - Change the names of the kinematic chain links involved Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-437 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 438 Remedy: Indicate in $NK_1ST_NEXT[...] the name of an existing chain link. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-438 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 439 The permissible names can be found in the documentation of the system variables involved. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-439 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 440 Interface signals are set. Alarm display. Remedy: Indicate valid protection area type. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-440 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 441 Alarm display. Remedy: Reduce number of protection areas or protection area elements. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-441 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 442 Indicate in $NP_ADD[...] the name of an existing protection area element, define a protection area with the name indicated or delete entry. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-442 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 443 Remedy: Change definition of the protection area or delete protection area. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-443 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 444 Alarm display. Remedy: Rename one of the protection area groups involved. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-444 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 445 Indicate in $NP_ADD_GROUP[...] the name of an existing protection area group, define a protection area group with the name indicated or delete entry. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-445 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 446 Indicate the name of an existing protection area or define the protection area with the name indicated. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-446 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 447 Indicate a valid activation parameter ("A", "a", "I", "i", "P", "p" , "R", "r"). Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-447 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 448 Indicate in $NP_CHAIN_ELEM[...] the name of an existing chain element or define a chain element with the name indicated. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-448 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 449 This is achieved by calling the procedure PROTA and closing it without errors. Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-449 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 450 NC Stop on alarm. Remedy: Reset activating interface signals. Redefine protection zones. Retract Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-450 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 451 - the safe cams are not yet safe - the safe end positions are not yet active. Program Alarm display showing cause of alarm disappears. No further operator action necessary. Continuation: © Siemens AG, 2006. All rights reserved 2-451 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 452 - 46 Actual position + SG[1] $MA_SAFE_VELO_LIMIT[1]. - 47 Actual position - SG[1] $MA_SAFE_VELO_LIMIT[1]. - 48 Actual position + SG[2] $MA_SAFE_VELO_LIMIT[2]. - 49 Actual position - SG[2] $MA_SAFE_VELO_LIMIT[2]. © Siemens AG, 2006. All rights reserved 2-452 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 453 - 1020 Communication disrupted between NCK monitoring channel and drive monitoring channel. - 1024 NCK standstill position from PLC SRAM and NCK standstill position from the NCK machine © Siemens AG, 2006. All rights reserved 2-453 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 454 43: Storage test stop reaction. 44: Actual position value + limit value SG1. 45: Actual position value - limit value SG1. 46: Actual position value + limit value SG2. © Siemens AG, 2006. All rights reserved 2-454 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 455 Program Clear alarm with the RESET key. Restart part program Continuation: If STOP B was triggered, a power OFF/ON of the control will be required. © Siemens AG, 2006. All rights reserved 2-455 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 456 Continue to work very carefully. Reload code and data as soon as possible (Power On). If this error occurs again, contact your service personnel. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-456 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 457 Alarm display. Remedy: Check settings for safe input signals (NCK I/Os, PLC DB parameters). Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-457 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 458 Deselect the acceptance test, for example with the acceptance test wizard, or wait until completed. Program Alarm display showing cause of alarm disappears. No further operator action necessary. Continuation: © Siemens AG, 2006. All rights reserved 2-458 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 459 Traverse the axis in JOG mode to the valid traversing range. After fault correction of the NC program and an axis position check, the user agreement can be set again and the program can be restarted. © Siemens AG, 2006. All rights reserved 2-459 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 460 Eliminate causes of alarm "Safe velocity exceeded" or "Safe limit position exceeded" (see description of these alarms). Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-460 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 461 Eliminate causes of alarm "Tolerance for safe standstill exceeded" or "STOP F triggered" (see description of these alarms). Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-461 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 462 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Replace module or switch off safety functions in MD $MA_SAFE_FUNCTION_ENABLE. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-462 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 463 Alarm display. NC Stop on alarm. Remedy: Check MDs. Allow the checksum to be recalculated. Re-accept safety functions. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-463 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 464 - 26. A value greater than 1000 mm/min was entered for a linear axis in MD $MA_SAFE_STANDSTILL_VELO_TOL. - 27. A value greater than 20000 mm/min was entered for a linear axis in MD © Siemens AG, 2006. All rights reserved 2-464 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 465 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Check and correct the specified machine data. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-465 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 466 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Set the correct PROFIsafe addresses of the drives. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-466 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 467 Verification of the connections between NCK and drive. Check for compliance with the EMC requirements. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-467 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 468 - Incorrect SPL - Incorrect assignment of the axial SGEs to internal interface $A_OUTSI - Incorrect assignment of the axial SGAs to internal interface $A_INSI © Siemens AG, 2006. All rights reserved 2-468 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 469 Check the file and the time of the last modification to the file. Reload the original file and start the monitoring system again with a Power On. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-469 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 470 - Simultaneous start of an ASUB and PROG_EVENT, parameterization MD 11602 (stop causes e.g. read-in disable) - Problems when calling FB4/FC9 Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-470 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 471 For further diagnostics, the drive machine data 1391, 1392 and the servo trace signals "Result list 1, NCK" and "Result list 1, drive" can be used. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-471 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 472 For further diagnostics, the drive machine data 1391, 1392 and the servo trace signals "Result list 1, NCK" and "Result list 1, drive" can be used. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-472 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 473 For further diagnostics, the drive machine data 1393, 1394 and the servo trace signals "Result list 2, NCK" and "Result list 2, drive" can be used. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-473 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 474 For further diagnostics, the drive machine data 1393, 1394 and the servo trace signals "Result list 2, NCK" and "Result list 2, drive" can be used. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-474 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 475 - Interference in the communication between NCK and drive. Check compliance with the EMC guidelines. Exchange hardware. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-475 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 476 (p9501). Check the correctness of parameter p9501 and the assignment of the drive in MD $MA_SAFE_CTRLOUT_MODULE_NR, $MN_SAFE_DRIVE_LOGIC_ADDRESS, p0978. Program Alarm display showing cause of alarm disappears. No further operator action necessary. Continuation: © Siemens AG, 2006. All rights reserved 2-476 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 477 NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Correct the MD. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-477 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 478 NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Correct the MD. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-478 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 479 NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Correct the MD. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-479 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 480 Alarm display. NC Stop on alarm. Remedy: Check the S7 PROFIBUS configuration. Enter the module in the NCK MD. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-480 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 481 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Check and correct the S7 PROFIBUS configuration. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-481 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 482 %2 = CRC2_Len: PLC overall reset, reload the S7 F configuration. %2 = F_Data_Len: PLC overall reset, reload the S7 F configuration. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-482 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 483 Trigger a STOP D/E (settable via MD $MN_SPL_STOP_MODE) on all axes with safety functionality. Remedy: Check the DP wiring. Restart F slave modules. Restart the NCK/PLC. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-483 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 484 Trigger a STOP D/E (settable via MD $MN_SPL_STOP_MODE) on all axes with safety functionality. Remedy: Check wiring. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-484 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 485 Reaction: Alarm display. Remedy: Make a note of the error text and contact Siemens A&D MC, Hotline - Tel 0180 / 5050 - 222 (Germany) - Fax 0180 / 5050 - 223 - Tel +49-180 / 5050 - 222 (International) - Fax +49-180 / 5050 - 223 - email techsupport@ad.siemens.de...
  • Page 486 Repeat the operator action or, if NEWCONFIG is activated by an NC program, terminate the program with Reset. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-486 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 487 NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Check machine data configuration. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-487 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 488 The message does not fail until several attempts have been made to repeat the communication. The number of repetitions can be increased with MD LINK_MAX_RETRY_CTR. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-488 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 489 Connect a smaller number of axes across the link or combine the axes in fewer containers. Machine data to be changed: - $MN_AXCONF_LOGIC_MACHAX_TAB - $MN_AXCT_AXCONF_ASSIGN_TAB1 ... and all further container def. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-489 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 490 Remedy the cause of the emergency stop on the NCU and acknowledge the emergency stop via the PLC-NCK interface. Program Clear alarm with the RESET key in all channels of this mode group. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-490 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 491 Interface signals are set. Alarm display. Remedy: D-correction must be programmed before the cycle call. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-491 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 492 Channel %1 Block %2: Incorrect configuration of geometry axes Parameters: %1 = Channel number %2 = Block number, label Definitions: The geometry-axes sequence is wrong. CYCLE328 Reaction: Alarm display. Remedy: Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-492 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 493 Interface signals are set. NC Start disable in this channel. Interpreter stop Remedy: Program tool (T). Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-493 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 494 Interface signals are set. Alarm display. Remedy: Check and, if necessary, change the basic settings. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-494 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 495 Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-495 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 496 Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-496 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 497 Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-497 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 498 %2 = Block number, label Definitions: No value for the number of holes has been programmed. Alarm triggered by following cycles: HOLES1, HOLES2. Remedy: Check parameter NUM. © Siemens AG, 2006. All rights reserved 2-498 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 499 Interface signals are set. NC Start disable in this channel. Interpreter stop Remedy: Modify drilling depth. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-499 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 500 The radius of the active tool is negative. This is illegal. Alarm triggered by following cycles: CYCLE72, CYCLE76, CYCLE77, CYCLE90. Remedy: Change the tool radius. © Siemens AG, 2006. All rights reserved 2-500 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 501 NC Start disable in this channel. Interpreter stop Remedy: Check parameter _LP1 or _LP2. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-501 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 502 Interface signals are set. Alarm display. Remedy: The internal/external thread type must be entered. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-502 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 503 With active simulation without tool, a value for the infeed width _MIDA must always be programmed. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-503 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 504 Interface signals are set. NC Start disable in this channel. Interpreter stop Remedy: Check parameter _STA2. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-504 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 505 Alarm display. Interface signals are set. NC Start disable in this channel. Interpreter stop Remedy: Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-505 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 506 Alarm display. Interface signals are set. NC Start disable in this channel. Interpreter stop Remedy: Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-506 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 507 %2 = Block number, label Definitions: Alarm triggered by following cycle: CYCLE800. Remedy: %4 = A -> only additive swivel plane permitted, see parameter _ST © Siemens AG, 2006. All rights reserved 2-507 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 508 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Enter longer text length Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-508 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 509 Swivelling is not possible with the current NCK software version. Alarm triggered by following cycles: CYCLE800. Remedy: Upgrade NCK software; functionality TOOLCARRIER available in NCU 6.3xx and higher. © Siemens AG, 2006. All rights reserved 2-509 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 510 No or incorrect entry for rotary axis vector V1 or V2. Alarm triggered by following cycles: CYCLE800. Remedy: Check installation and start-up of the swivel cycle CYCLE800. Check rotary axis vectors V1 and V2. © Siemens AG, 2006. All rights reserved 2-510 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 511 -> Incremental retraction path incorrect, see GUD _TC_P[8] b=Input parameter _FR*100 cd=Start-up parameter $P_TCARR37[] (7th,8th decimal place) see table Coding retraction modes. Remedy: Error code: %4 © Siemens AG, 2006. All rights reserved 2-511 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 512 Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-512 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 513 Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-513 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 514 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program positioning block. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-514 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 515 Interface signals are set. Alarm display. Remedy: Program an absolute position prior to using incremental indications. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-515 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 516 Check the blank spigot dimensions. The blank spigot must be larger than the production part spigot. Alarm triggered by following cycles: CYCLE76, CYCLE77, E_PI_CIR, E_PI_REC, E_PO_CIR, E_PO_REC, F_PI_CIR, F_PI_REC, F_PO_CIR, F_PO_REC Remedy: Check parameters _AP1 and _AP2. © Siemens AG, 2006. All rights reserved 2-516 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 517 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Select a suitable tool. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-517 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 518 Interface signals are set. Alarm display. Remedy: Enter a greater value for the approach path. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-518 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 519 Alarm triggered by following cycles: E_MT_CAL, E_MT_RAD, E_MT_LEN. Remedy: Correct variable E_MESS_MT_DR[n] or E_MESS_MT_DL[n] for tool probe n+1 in data block GUD7 (measuring in JOG). © Siemens AG, 2006. All rights reserved 2-519 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 520 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Check thread geometry. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-520 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 521 Simulate the subroutine first in ShopTurn or load it into the ShopTurn operating mode "Machine auto". Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-521 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 522 Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Please contact the responsible Siemens regional office. Program Clear alarm with the RESET key. Restart part program Continuation: 61239 Channel %1 Block %2: Tool change point lies within retraction area!
  • Page 523 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Check lead change and thread geometry. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-523 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 524 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Increase infeed. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-524 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 525 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Decrease chamfer/radius. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-525 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 526 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Deselect work offset. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-526 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 527 Interface signals are set. Alarm display. Remedy: Delete the machining step and reprogram machining if required. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-527 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 528 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Reprogram machining. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-528 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 529 Interface signals are set. Alarm display. Remedy: The machining direction must be selected to match the delimitations. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-529 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 530 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Increase the insertion depth. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-530 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 531 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Specify the outer tool diameter. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-531 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 532 Interface signals are set. Alarm display. Remedy: Select the mirroring for the work offset used. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-532 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 533 Alarm display. Remedy: First execute a manual tool change, then restart the block search. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-533 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 534 Interface signals are set. Alarm display. Remedy: Activate the master spindle (machine data 20090). Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-534 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 535 Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-535 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 536 Alarm can be triggered by following measuring cycles: all measuring cycles. Remedy: Switch off the active scale factor in the program. Measuring is not possible with an active scale factor. © Siemens AG, 2006. All rights reserved 2-536 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 537 %2 = Block number, label Definitions: Parameterization faulty; requires 3 or 4 points to calculate the center point. Alarm is triggered: CYCLE979. Remedy: Change parameterization of CYCLE116. © Siemens AG, 2006. All rights reserved 2-537 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 538 The specified position of _KNUM includes invalid values. Also check _MVAR. Alarm is triggered: CYCLE974, CYCLE977, CYCLE978, CYCLE979, CYCLE994, CYCLE998, CYCLE114. Remedy: Check parameter _KNUM, _MVAR. © Siemens AG, 2006. All rights reserved 2-538 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 539 %2 = Block number, label Definitions: No measuring possible in the rotated coordinate system. Alarm is triggered: CYCLE972, CYCLE973, CYCLE974, CYCLE994. Remedy: Check the conditions for measuring. © Siemens AG, 2006. All rights reserved 2-539 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 540 _SPEED[1] and _SPEED[2] in GUD6. Alarm triggered by following measuring cycles: all measuring cycles. Remedy: Check parameter _SPEED[1], _SPEED[2] in GUD6. © Siemens AG, 2006. All rights reserved 2-540 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 541 Alarm can be triggered by following measuring cycles: all measuring cycles. Remedy: Reduce the D number in _KNUM, check software or MD of flat D number. © Siemens AG, 2006. All rights reserved 2-541 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 542 The alarm is triggerd by the following cycles: CYCLE971. Measuring feed and/or spindle speed of tool measurement with rotating spindle in GUD variable _MFS[2] not specified. Remedy: Check parameter _MFS[2]. © Siemens AG, 2006. All rights reserved 2-542 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 543 %2 = Block number, label channel number Definitions: The alarm is triggerd by the following cycles: CYCLE106. The log file is already used by an NC program. Remedy: Check parameter _PROTNAME[1]. © Siemens AG, 2006. All rights reserved 2-543 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 544 The alarm is triggerd by the following cycles: CYCLE118. 4th parameter for CYCLE118 is larger than 10. Remedy: Reduce the 4th parameter (PAR4) of CYCLE118. © Siemens AG, 2006. All rights reserved 2-544 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 545 %2 = Block number, label channel number Definitions: The alarm is triggerd by the following cycles: CYCLE961. Remedy: Specify different positions for the relevant points of _SETV[0...7] . © Siemens AG, 2006. All rights reserved 2-545 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 546 CYCLE978, CYCLE998 The position defined by a setpoint value cannot be reached, as the software limit position has been exceeded. Remedy: Check specified setpoint value. © Siemens AG, 2006. All rights reserved 2-546 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 547 %2 = Block number, label channel number Definitions: Alarm can be triggered by following measuring cycles: all measuring cycles. Remedy: Set MD 18080, Bit 8=1 © Siemens AG, 2006. All rights reserved 2-547 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 548 ]/_CVAL[2]!" or "Adjust field size _TWP[ ]/_CVAL[3]!". Check probe/machining plane. Alarm triggered by following measuring cycles: all measuring cycles. Remedy: Adjust _CVAL entry with the number of available probe or calibration block data fields. © Siemens AG, 2006. All rights reserved 2-548 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 549 Parameter for normalizing (_MVAR) incorrect 3. Error code = C -> Measurement variant "compute only" active, but rotary axis 1 or 2 not measured (see also parameter _OVR[40]) © Siemens AG, 2006. All rights reserved 2-549 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 550 1. Error code = A -> Workpiece probe (or tool edge) inactive 2. Error code = B -> Length L1 of the workpiece probe = 0 © Siemens AG, 2006. All rights reserved 2-550 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 551 A turning tool with a cutting edge position between 1 and 8 must be used as the tool type. Check the entered cutting edge position with reference to the basic position of the tool carrier. © Siemens AG, 2006. All rights reserved 2-551...
  • Page 552 %1 = Channel number %2 = Block number, label channel number Definitions: The alarm can be triggered by the following grinding cycle: setup function Remedy: © Siemens AG, 2006. All rights reserved 2-552 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 553 %1 = Channel number %2 = Block number, label channel number Definitions: The alarm can be triggered by the following grinding cycle: setup function Remedy: © Siemens AG, 2006. All rights reserved 2-553 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 554 %2 = Block number, label channel number Definitions: The alarm can be triggered by the following grinding cycles: CYCLE413, CYCLE420, CYCLE433 Remedy: Set MD18094 MM_NUM_CC_TDA_PARAM=10 © Siemens AG, 2006. All rights reserved 2-554 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 555 The alarm can be triggered by the following grinding cycles: CYCLE410, CYCLE411, CYCLE412, CYCLE413, CYCLE414, CYCLE415, CYCLE420 Remedy: Basic system MD $MN_SCALING_SYSTEM_IS_METRIC does not correspond to programmed G command (G group 13). © Siemens AG, 2006. All rights reserved 2-555 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 556 Definitions: The alarm can be triggered by the following grinding cycles: CYCLE402, CYCLE435, CYCLE442, CYCLE447 Remedy: A dresser number >0 and <4 must be selected © Siemens AG, 2006. All rights reserved 2-556 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 557 %2 = Block number, label channel number Definitions: The alarm can be triggered by the following grinding cycle: CYCLE432 Remedy: Check values in grinding wheel data © Siemens AG, 2006. All rights reserved 2-557 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 558 Radii/chamfers at the groove base do not match the groove width. Face groove on a contour element running parallel to the longitudinal axis is not possible. Alarm triggered by following cycle: CYCLE93. Remedy: Check parameter VARI. © Siemens AG, 2006. All rights reserved 2-558 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 559 %2 = Block number, label Definitions: Alarm triggered by following cycles: CYCLE94, CYCLE96, LONGHOLE, POCKET3, SLOT1. Remedy: Check parameter for the undercut form or groove form or pocket. © Siemens AG, 2006. All rights reserved 2-559 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 560 Either none of parameters _NP5, _NP6 and _NP7 supplied or error in blank contour programming. The alarm is triggered by the following cycles: CYCLE950 Remedy: - Check parameters _NP5, _NP6 and _NP7. - Check blank contour programming. © Siemens AG, 2006. All rights reserved 2-560 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 561 Channel %1 block %2: Timeout in contour calculation Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycle: CYCLE950. Remedy: © Siemens AG, 2006. All rights reserved 2-561 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 562 Channel %1 block %2: Error contour direction cannot be determined Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycle: CYCLE950. Remedy: © Siemens AG, 2006. All rights reserved 2-562 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 563 Channel %1 block %2: Internal error: Memory space problem _ALLOC_P_INTERNAL_ERROR Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycle: CYCLE950. Remedy: © Siemens AG, 2006. All rights reserved 2-563 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 564 Channel %1 block %2: Finished part not within blank contour Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycle: CYCLE950. Remedy: Check blank contour definition. © Siemens AG, 2006. All rights reserved 2-564 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 565 Channel %1 block %2: Approach collision, correction not possible Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycle: CYCLE950. Remedy: © Siemens AG, 2006. All rights reserved 2-565 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 566 Machine data for external language MD18800: $MN_MM_EXTERN_LANGUAGE or option bit 19800 $ON_EXTERN_LANGUAGE is not set. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-566 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 567 The programmed intermediate position or actual position is behind the reference point. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-567 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 568 The total depth Z or individual drilling depth Q is missing from theG8xblock (initial cycle call). Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-568 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 569 Channel %1 Block %2: GUD value wrongly defined Definitions: An impermissible numerical value was entered in the cycles-setting data. Reaction: Alarm display. Remedy: Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-569 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 570 Channel %1 Block %2: Axis range limits are equal Parameters: %1 = Channel number %2 = Block number, label Definitions: Reaction: Alarm display. Remedy: Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-570 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 571 Channel %1 block %2: No center point specified for circle Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycles: CYCLE73, CYCLE74, CYCLE75. Remedy: © Siemens AG, 2006. All rights reserved 2-571 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 572 Channel %1 block %2: Approach/retract motion violates contour Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycles: CYCLE73, CYCLE74, CYCLE75. Remedy: © Siemens AG, 2006. All rights reserved 2-572 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 573 Channel %1 block %2: Tool parameter _TN not defined Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycles: CYCLE73, CYCLE74, CYCLE75. Remedy: © Siemens AG, 2006. All rights reserved 2-573 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 574 No modal drilling cycle has been called before the drilling pattern cycle call. Alarm triggered by following cycles: HOLES1, HOLES2. Remedy: Check whether a drilling cycle was called prior to calling the drilling pattern cycle. © Siemens AG, 2006. All rights reserved 2-574 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 575 %1 = Channel number %2 = Block number, label Definitions: Reaction: Alarm display. Remedy: Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-575 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 576 No swivel head is active. Alarm triggered by following cycles: E_TCARR, F_TCARR. Reaction: Alarm display. Remedy: Request to load a swivel head. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-576 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 577 2xx -> error evaluation 62187 - several active basic frames (G500) include rotations 3xx -> error evaluation 62186 and 62187 Remedy: See notes for 62186 and 62187. © Siemens AG, 2006. All rights reserved 2-577 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 578 %2 = Block number, label channel number Definitions: Alarm can be triggered by following measuring cycles: all measuring cycles. Remedy: -Check setpoint value -Increase parameter _TSA © Siemens AG, 2006. All rights reserved 2-578 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 579 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Complete the header in _PROTVAL[0]. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-579 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 580 Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-580 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 581 Channel %1 Block %2: Tolerance of the rotary axis vector %4 exceeded Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: The alarm is triggered by the following cycle: CYCLE996 Remedy: © Siemens AG, 2006. All rights reserved 2-581 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 582 Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-582 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 583 Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-583 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 584 Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-584 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 585 Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-585 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 586 Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-586 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 587 Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-587 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 588 Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-588 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 589 Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-589 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 590 Clear alarm with the RESET key. Restart part program Continuation: 62934 Channel %1 block %2: Incorrect finishing contour calculation Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-590 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 591 Programming Guide of the machine manufacturer. Reaction: Alarm display. Remedy: Refer to the manual on user cycles. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-591 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 592 Interface signals are set. Alarm display. Remedy: Modify part program. Program Clear alarm with the RESET key in all channels of this mode group. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-592 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 593 The selected block includes a position outside the possible working range of the machine tool. Reaction: Local alarm reaction. Alarm display. Remedy: Modify parts program Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-593 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 594 NC Start disable in this channel. Alarm display. NC Stop on alarm. Remedy: Select another traversing direction Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-594 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 595 NC Stop on alarm. Remedy: Reference the machine axes; deselect and reselect the transformation Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-595 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 596 Interpreter stop Alarm display. Remedy: Modify parts program. Extend limitation in appropriate machine date. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-596 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 597 Interface signals are set. Alarm display. Remedy: Modify MD or the part program. Program Clear alarm with the RESET key in all channels. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-597 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 598 NC Stop on alarm. Remedy: Check position and form of the workpiece. If necessary, program further limits. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-598 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 599 Check configured tolerance window. Compare dynamic response settings of coupled axes. Check mechanical components of axes. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-599 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 600 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Load new tool, if required. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-600 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 601 On block interpretation a non-approachable position is detected: Reaction: Interpreter stop Alarm display. Remedy: Modify part program. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-601 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 602 NC Start disable in this channel. Alarm display. NC Stop on alarm. Remedy: Modify part program. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-602 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 603 Only the values _1, 0, 1 are valid parameters for CC_STOPRE(). Reaction: Interpreter stop Interface signals are set. Alarm display. Remedy: Modify part program. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-603 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 604 NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: If this error occurs, please contact us on the SINUMERIK Hotline of the SIEMENS AG, specifying the error number. Program Clear alarm with the RESET key. Restart part program...
  • Page 605 Wait for completion of the current internal procedure. Then delete the alarm with NC START and continue Program Clear alarm with NC START or RESET key and continue the program. Continuation: © Siemens AG, 2006. All rights reserved 2-605 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 606 Cannot save Definitions: Reaction: Alarm display. Remedy: 100009 Error in tk_getHandle Definitions: Remedy: 100010 Error in task communication Definitions: Remedy: 100011 Incorrect NCK version Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-606 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...

  • Page 607: Hmi Alarms

    100103 Area disabled for input Definitions: Remedy: 100104 Buffer is empty Definitions: Remedy: 100105 Search string '%1' not found Parameters: %1 = -- Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-607 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 608 Search string '%1' replaced by '%2' Parameters: %1 = -- %2 = -- Definitions: Remedy: 100114 Please wait, storing program (%1)! Parameters: %1 = -- Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-608 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 609 %1 = -- Definitions: Remedy: 100124 Above number range%n%1 Parameters: %1 = -- Definitions: Remedy: 100125 Below number range%n%1 Parameters: %1 = -- Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-609 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 610 Remedy: 100140 Please wait, reading file. (%1) Parameters: %1 = -- Definitions: Remedy: 100141 Please wait, storing file. (%1) Parameters: %1 = -- Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-610 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 611 USB device no longer available,%nexecution from external source no longer possible. Definitions: Reaction: Alarm display. Remedy: 100154 USB device no longer available,%nexecution of Extcall no longer possible. Definitions: Reaction: Alarm display. Remedy: © Siemens AG, 2006. All rights reserved 2-611 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 612 Error on writing NCK data: %1 Parameters: %1 = -- Definitions: Remedy: 100202 Channel group outside area (%1): %2 Parameters: %1 = -- %2 = -- Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-612 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 613 100351 Display MD cannot be accepted Definitions: Saving the display machine data was rejected by the NCK. Remedy: 100360 Logic drive data saved Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-613 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 614 Error var. access: Variable does not exist %1 Parameters: %1 = -- Definitions: Remedy: 100411 Error var. access: Value < minimum value %1 Parameters: %1 = -- Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-614 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 615 Please wait, copying stock removal program %1 Parameters: %1 = -- Definitions: Remedy: 100513 Stock removal DLL does not exist Definitions: Remedy: 100514 Stock removal DLL already started Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-615 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 616 The selected language was not installed without error Definitions: Remedy: 100649 MMC0_TXV.INI file not found Definitions: Remedy: 100650 No NC/PLC found! NC/PLC being simulated! Definitions: Remedy: 100651 Network driver error! Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-616 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 617 Remedy: 100911 Remote diagnostics: Error 01 -int4f_func(ACCEPT)- Definitions: Remedy: 100912 Remote diagnostics: Error 02 -initTeleService()- Definitions: Remedy: 100913 Remote diagnostics: Error 03 -initTeleService()- Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-617 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 618 Remote diagnostics: SW option not set Definitions: Remedy: 100925 Remote diagnostics:Connection to remote PC has been terminated Definitions: Remedy: 100930 No other settings relevant if no ping server Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-618 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 619 After the connection has been made, the system status list cannot be read. Remedy: Switch controller off/on 101002 Password is not valid ! Definitions: The password entered is wrong. Remedy: Enter a valid password. © Siemens AG, 2006. All rights reserved 2-619 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 620 Use a smaller value range for the operand address. 101017 No PLC input masks found ! Definitions: There are no *.plc input masks in the target system. Remedy: © Siemens AG, 2006. All rights reserved 2-620 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 621 A function was called up in the start-up area that then, for unknown reasons, could not be executed. Remedy: When provided with the issued digits, the service may be able to help. © Siemens AG, 2006. All rights reserved 2-621 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 622 MDx134 MOTOR_NOMINAL_FREQUENCY = 0 Definitions: Remedy: 101140 MDx138 ROTOR_COLD_RESISTANCE = 0 Definitions: Remedy: 101141 MDx117 MOTOR_INERTIA = 0 Definitions: Remedy: 101142 MDx146< MDx142 MOTOR_MAX_ALLOWED_SPEED<FIELD_WEAKENING_SPEED Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-622 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 623 - normal booting - booting with default values - start of the software update was successfully initiated. Remedy: 101152 Error during communication with NCK Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-623 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 624 The drive is not in cyclic mode! Definitions: The start-up is not completely carried out, therefore, the function "Calculate motor data" cannot be selected. Remedy: 101162 MDx134/MDx400 MOTOR_NOMINAL_FREQUENCY/MOTOR_RATED_SPEED illeg. Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-624 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 625 SI data not copied completely Definitions: An error occurred during the SI data copying function; this caused the SI data to be copied incompletely or not at all. Remedy: © Siemens AG, 2006. All rights reserved 2-625 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 626 The NCK's bus address was set to the specified value. Remedy: 101213 Invalid NCK address! Definitions: The value specified for the new NCK bus address is too large. Remedy: © Siemens AG, 2006. All rights reserved 2-626 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 627 Please wait - licence screen is being prepared. (%1) Parameters: %1 = -- Definitions: Remedy: 101500 No other drives possible; option not set. Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-627 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 628 Description element cannot be changed Definitions: Remedy: 101609 No description data available Definitions: Remedy: 101610 No operational priority. Definitions: Remedy: 101611 No text array available Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-628 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 629 Device buffer too small to answer the job. Definitions: Remedy: 101621 free Definitions: Remedy: 101622 Value impermissible Definitions: Remedy: 101623 Parameter is indexed Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-629 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 630 Definitions: Remedy: 101634 Write access only in start-up state Techn.Application/Units (p10=5). Definitions: Remedy: 101635 Write access only in start-up state (p10 unequal 0). Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-630 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 631 Write access only in start-up state Device Ready (device: p9=0). Definitions: Remedy: 101645 Write access only in start-up state Device (device: p9 unequal 0). Definitions: Remedy: 101646 No parameterization enable Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-631 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 632 Parameter not readable from BOP. Definitions: Remedy: 101656 Write access not permitted. Definitions: Remedy: 102000 Error %1 %2 Parameters: %1 = -- %2 = -- Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-632 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 633 Remedy: 102010 RS232C transmission error has occurred -> error log Definitions: Remedy: 102011 You cannot copy and paste the file in this path Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-633 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 634 The NCK rejects a deletion of the clipboard because the clipboard is currently being executed. Remedy: Wait until the MDI program has been executed or trigger an NC reset. © Siemens AG, 2006. All rights reserved 2-634 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 635 At the moment, no program is selected, therefore, no search run is possible. Remedy: Select a program. 103012 Safety function not active Definitions: Remedy: 103013 No agreement could be given Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-635 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 636 If no other cutting edges are available, this message will be output. Remedy: 104003 There are no tools Definitions: No tools were set up. Remedy: Set up tools. © Siemens AG, 2006. All rights reserved 2-636 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 637 Error on deleting area Definitions: Remedy: 104014 Incorrect input Definitions: The entered value is impermissible, e.g., it lies outside the input limits. Remedy: Please observe the value range. © Siemens AG, 2006. All rights reserved 2-637 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 638 Configure a magazine via the machine data. 104026 NOTICE! Tool Load running! Definitions: Note regarding loading process. Remedy: Wait until the loading procedure is terminated. © Siemens AG, 2006. All rights reserved 2-638 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 639 PA: Error on opening the menu Definitions: Remedy: 104101 PA: Error on opening the window Definitions: Remedy: 104102 PA: Error on reading number of T nos. Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-639 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 640 PA: Error on reading TO area Definitions: Remedy: 104113 PA: Error on reading tool number Definitions: Remedy: 104114 PA: Error on writing notebook Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-640 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 641 PA: Error on reading tool type Definitions: Remedy: 104125 PA: Next tool has no cutting edges Definitions: Remedy: 104126 PA: Error on reading global basic unit Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-641 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 642 %2 = -- Definitions: Remedy: 104137 PA: Error in writing WO data Block %1 column index %2 Parameters: %1 = -- %2 = -- Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-642 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 643 Dummy tool cannot be created Definitions: Remedy: 104210 Tool not available Definitions: Remedy: 104211 Tool number equals 0 Definitions: Remedy: 104212 Tool already loaded Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-643 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 644 Error on creating tool Definitions: Remedy: 104222 Illegal parameters Definitions: Remedy: 104223 Error on reading TD block Definitions: Remedy: 104224 Illegal tool type Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-644 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 645 Only memory block from 0..14 possible for NB Definitions: Remedy: 104235 Only 1..15 lines allowed in table Definitions: Remedy: 104236 Load points: %1 Parameters: %1 = -- Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-645 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 646 Error on writing user cutting edge data Definitions: Remedy: 104246 Error on reading user tool data Definitions: Remedy: 104247 Error on writing user tool data Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-646 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 647 The cycle description sc.com was not found in the NCK file system. Remedy: 105002 File %1 exists already ! Parameters: %1 = -- Definitions: The file name entered is already in this directory. Remedy: © Siemens AG, 2006. All rights reserved 2-647 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 648 Copied data can be inserted with SK 'Paste' Definitions: The copied data is in the clipboard and can be inserted anywhere via the softkey "Paste". Remedy: © Siemens AG, 2006. All rights reserved 2-648 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 649 The workpiece could not be created. Remedy: 105022 Error on enable ! %1 Parameters: %1 = -- Definitions: The program could not be enabled. Remedy: © Siemens AG, 2006. All rights reserved 2-649 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 650 Block number will be too large ! Definitions: The set increment and the size of the program cause the block number to be greater than 999999. Remedy: © Siemens AG, 2006. All rights reserved 2-650 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 651 Error on closing of file %1 ! Parameters: %1 = -- Definitions: The specified file could not be closed. System-internal error that does not occur in normal operation. Remedy: © Siemens AG, 2006. All rights reserved 2-651 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 652 Contents were saved in %1. Parameters: %1 = -- Definitions: Remedy: 105082 Selection of 2nd file not possible. Device was removed. Parameters: %1 = -- Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-652 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 653 Remedy: 107023 MCU.INI: Data for an axis contain error Definitions: Remedy: 107024 MCU.INI: Not all axes specified Definitions: Remedy: 107031 MCU: Command unknown Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-653 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 654 MCU: Please wait, reading traversing program ! Definitions: Remedy: 107052 MCU: Please wait, transferring traversing program ! Definitions: Remedy: 107053 MCU: Traversing program exists already ! Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-654 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 655 MCU: During a dwell time, only M functions are permissible ! Definitions: Remedy: 107067 MCU: Insertion of a block not possible ! Definitions: Remedy: 107068 MCU: Subroutine call allowed only with quantity ! Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-655 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 656 MCU: Unknown management status (%1) ! Parameters: %1 = -- Definitions: Remedy: 107088 MCU: Not allowed in this PLC mode (%1) ! Parameters: %1 = -- Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-656 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 657 MCU: Unknown error has occurred (%1) ! Parameters: %1 = -- Definitions: Remedy: 108000 No dynamic memory available Definitions: Remedy: 108001 No entry in diagnostics file Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-657 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 658 Remedy: 108011 No matching allocation found Definitions: Remedy: 108012 Zoom is empty Definitions: Remedy: 109000 New NCK address has been transferred to NCK Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-658 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 659 Definitions: The switchover from the passive operating mode to the active operating mode has been initiated. Remedy: 109009 Switchover: error in internal state Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-659 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 660 Residual material will remain. Reaction: Alarm display. Remedy: By using a smaller milling cutter, the machining could be done with an insertion point. Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-660 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 661 While the contour pocket was being calculated, an error occurred. The contour pocket cannot be calculated. The program cannot be started. Reaction: Alarm display. Remedy: Please contact the hotline of Siemens AG, A&D MC and provide with the error message. Program Internal Continuation: 112100 Error on renumbering.%nInitial state restored.
  • Page 662 In the magazine of tool management type 2, the number of tools specified in machine data 18082 has to be created. Reaction: Alarm display. Remedy: Installation and start-up: Create the correct number of tools. Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-662 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 663 The operator is prompted to load the specified swivel head into the spindle. Reaction: Alarm display. Remedy: Load swivel head. When doing this, please follow the machine manufacturer's instructions. Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-663 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 664 The operator is prompted to set the swivel table in accordance with the specified data. Reaction: Alarm display. Remedy: Set swivel table. When doing this, please follow the machine manufacturer's instructions. Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-664 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 665 Data could not be written to the NC. Reaction: Alarm display. Remedy: Should the alarm be displayed again after a new try, please contact the hotline of Siemens AG, A&D Program Clear alarm with the Delete key or NC START. Continuation: ©...
  • Page 666 Error in EASYSTEP chain:%nNon-interpretable step in line %1. Definitions: The ShopMill program cannot be opened. Reaction: Alarm display. Remedy: Correct the faulty line. Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-666 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 667 Definitions: A system error has occurred. Reaction: Alarm display. Remedy: Please contact the hotline of Siemens AG, A&D MC and provide with the error message. Program Clear alarm with the Delete key or NC START. Continuation: 112504 File does not exist or is faulty%n%1...
  • Page 668 USB device no longer available,%nexecution from external source no longer possible. Definitions: Reaction: Alarm display. Remedy: 112561 USB device no longer available,%nexecution of Extcall no longer possible. Definitions: Reaction: Alarm display. Remedy: © Siemens AG, 2006. All rights reserved 2-668 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 669 Definitions: A system error has occurred. Reaction: Alarm display. Remedy: Please contact the hotline of Siemens AG, A&D MC and provide with the error message. Program Clear alarm with the Delete key or NC START. Continuation: 112604 Connection to the PLC broken off Definitions: Acknowledgement to the PLC user program, that the connection with the PCU has been broken off.
  • Page 670 Remedy: 113002 Insufficient access level! Definitions: Remedy: 113003 Error when writing variable %1 Parameters: %1 = -- Definitions: Remedy: 113004 Insufficient dynamic memory Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-670 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 671 Remedy: 113013 Cannot read NC file: %1 Parameters: %1 = -- Definitions: Remedy: 113014 Invalid NC file name: %1 Parameters: %1 = -- Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-671 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 672 Definitions: Remedy: 113023 Impossible to enter code: %1 Parameters: %1 = -- Definitions: Remedy: 113024 Invalid mask property: %1 Parameters: %1 = -- Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-672 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 673 Parameters: %1 = -- Definitions: Remedy: 113033 Block cannot be recompiled Definitions: Remedy: 113034 No softkey is allowed in this state - ignored Definitions: Remedy: © Siemens AG, 2006. All rights reserved 2-673 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 674 The area %1 could not be deselected, as in this area a dialog box is still open. Reaction: Alarm display. Remedy: Close the dialog box in area %1! Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-674 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 675 Alarm display. Remedy: The alarm automatically disappears after approx. five seconds or if the Recall key is pressed within this time limit. Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-675 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 676 Spare part description: Manual Operator Components SINUMERIK 840D/840Di/810D section PCU 50 V3 spare parts. Hard disk replacement: Installation & Start-Up Guide HMI SINUMERIK 840D/840Di/810D section Installation variants/data backup. © Siemens AG, 2006. All rights reserved 2-676 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 677 If this alarm is continuously present, a wide variety of faults may be the cause. (e.g. wire breakage, NC/PLC not ramped up, faulty address/data transfer rate configuration of one of the bus nodes, etc.). Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-677 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 678 The alarm disappears automatically as soon as a program is edited or simulated in the program area. The alarm can also be acknowledged manually via diagnostics. Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-678 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 679 The alarm disappears automatically as soon as a program is edited or simulated in the program area. The alarm can also be acknowledged manually via diagnostics. Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-679 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 680 NC Start or execute other operating actions. Reaction: Alarm display. Remedy: Not necessary. After completion of the initialization, the dialog box will be faded out again automatically. Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-680 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 681 %1 = Name of the NCU according to NETNAMES.INI Definitions: The general machine data of the specified NCU could not be determined. Remedy: Connect to the NCU and restart the PCU if required. © Siemens AG, 2006. All rights reserved 2-681 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 682 Time measuring of the configured workpiece requires at least the specified number of ETPD lists. Remedy: Set general machine data $MN_MM_PROTOC_NUM_ETPD_STD_LIST[%3] of NCU %1 to value © Siemens AG, 2006. All rights reserved 2-682 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 683 %1 = Workpiece name Definitions: The DAT file or workpiece is currently disabled. Remedy: Close the open DAT file or the corresponding workpiece in MCSE, if required. © Siemens AG, 2006. All rights reserved 2-683 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 684 A general error has occured that is specified in detail in log file "ITSx.LOG". The files are stored in sub-directory "SEditor" of the "TMP" directory in HMI Advanced. Remedy: Follow the instructions in log file "ITSx.LOG" or contact the Siemens hotline. © Siemens AG, 2006. All rights reserved 2-684...
  • Page 685 %1 = IP address for existing Internet connection via modem Definitions: Will be triggered in "User Controlled" mode, if user uses "Request Support" function. Reaction: Alarm display. Remedy: Acknowledge alarm Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-685 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 686 Will be triggered in "User Controlled" mode, if user explicitely selects and starts a host object. Reaction: Alarm display. Remedy: Acknowledge alarm Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-686 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 687 %1 = IP address for existing Internet connection via modem Definitions: Will be triggered in "User Controlled" mode, if user uses "Request Support" function. Reaction: Alarm display. Remedy: Acknowledge alarm Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-687 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...

  • Page 688: Simodrive Alarms

    "No drive available" and is the only number that may occur more than once in the MD array) to each drive. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-688 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 689 FDD/MSD module belonging to this location is determined by the configuration in MD 13040 DRIVE_TYPE for the same location index. FDD: identifier 1, MSD: identifier 2. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-689 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 690 4) If you have not been able to detect an error by now, the module is defective. Replace the module. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-690 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 691 If the encoder used corresponds to the input in the MD, there is a hardware fault on the drive module. Replace the module! Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-691 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 692 It might be necessary to first declare an NC axis in the channel for this drive (MD 20070 AXCONF_MACHAX_USED = K, [K ...channel axis no.]). Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-692 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 693 Remove all connections to outputs and inputs. - MD30110 $MA_CTRLOUT_MODULE_NR - MD30130 $MA_CTRLOUT_TYPE - MD30220 $MA_ENC_MODULE_NR - MD30240 $MA_ENC_TYPE - MD11342 $MA_ENC_HANDWHEEL_MODULE_NR Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-693 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 694 4) If you have not been able to detect an error by now, the module is defective. - Replace the module. Program Clear alarm with the RESET key in all channels. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-694 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 695 - Other hardware faults. If the remedial measures given above do not lead to a change in the behaviour when starting, please contact the system support for the A&D MC products of SIEMENS AG through the Hotline (tel.: see alarm 1000).
  • Page 696 Please inform the authorized personnel/service department. If the alarm has occurred in conjunction with a power failure, this cause of failure must be eliminated. Otherwise, please contact the system support for A&D MC products, SIEMENS AG, through the Hotline (tel.: see alarm 1000). Program Switch control OFF - ON.
  • Page 697 The search for the precise cause of error can only be performed by the development team. The displayed error codes are always needed for this. (contact SIEMENS AG, System Support for A&D MC products, Hotline (Tel.: see alarm 1000). Program Switch control OFF - ON.
  • Page 698 NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000). Program Switch control OFF - ON. Continuation: 300403...
  • Page 699 Please inform the authorized personnel/service department. Reinitialization of the drive required. The search for the precise cause of error can only be performed by the development team. The displayed error codes are always needed for this. (contact SIEMENS AG, System Support for A&D MC products, Hotline (Tel.: see alarm 1000).
  • Page 700 If the error occurred during power-up, i.e. it is probably connected to a drive boot file, delete all boot files and load them back into the control from the back-up copy. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-700 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 701 Interface signals are set. Alarm display. Remedy: Repeat measurement. Alter measuring time if necessary. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-701 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 702 Any further search for the precise cause of error can only be performed by the development team. The displayed error codes must always be stated. Reinitialization of the drive. Please inform the authorized personnel/service department. System Support, SIEMENS A&D MC, Hotline (tel.: see alarm 1000).
  • Page 703 - Check the power section and motor terminals (including motor protection) - Error in actual current measurement (if necessary, replace 611D power section or controller module) Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-703 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 704 - Check the shield connection of the front plate of the closed-loop control module (top screw). - Use original, preassembled encoder cable from Siemens (high degree of shielding). - If necessary, replace the motor, encoder and/or cables. - With linear motor, check the signal level; possibly, the measuring scale of the open measuring system is polluted.
  • Page 705 - Incorrect cable type - Closed-loop control module defective or not suitable for EnDat interface (e.g. closed-loop control module with EPROM) Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-705 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 706 MD10083: $MN_CTRLOUT_LEAD_TIME_MAX (Maximum settable offset of the setpoint acceptance instant). - for f) Check MD 1003 $MD_STS_CONFIG. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-706 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 707 Channel not ready. Remedy: - Use original Siemens encoder cables (they have a higher degree of screening). - Check the encoder, encoder cables and screen connection for damage. - Check the shield connection on the front plate of the controller module (top screw).
  • Page 708 - Check the contact between the controller module and the power section - Check the contact between the fixing screw and the controller module Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-708 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 709 Operation may commence again only after successful error correction as there is a risk of uncontrollable movements! - NCK reset Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-709 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 710 - Fan failure - Observance of the minimum clearance over and under the power section (see Planning Guide) Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-710 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 711 Parameterize the motor data record selected or switch over to another motor. Program Clear alarm with the RESET key in all channels of this mode group. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-711 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 712 - Replace the power section. - Replace the motor. Program Clear alarm with the RESET key in all channels of this mode group. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-712 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 713 - Are the motors arranged correctly in a parallel circuit and is their electrical interconnection correct? Program Clear alarm with the RESET key in all channels of this mode group. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-713 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 714 - Replace the encoder. - Replace the 611D control module. Program Clear alarm with the RESET key in all channels of this mode group. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-714 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 715 - Use encoder with higher resolution. - Improve encoder attachement (not rigid enough). - Re 3. - Remove disturbing external forces (e.g. axis coupling not released). © Siemens AG, 2006. All rights reserved 2-715 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 716 Program Clear alarm with the RESET key in all channels of this mode group. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-716 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 717 - Modify MD 1230: $MD_TORQUE_LIMIT (1st torque limit), MD 1235: POWER_LIMIT (1st power limit) set too high. Program Clear alarm with the RESET key in all channels of this mode group. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-717 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 718 Please inform the authorized personnel/service department. - Reset motor data. - Back up boot drive. - Repeat the Power ON. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-718 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 719 - Performance 2-axis: >= 125 µs - 810D: >= 156.25 µs - MCU: >= 125 µs - Performance 2: >= 31.25 µs Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-719 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 720 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Change the position controller pulse rate on the NC. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-720 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 721 Please inform the authorized personnel/service department. The current controller cycle MD 1000: $MD_CURRCTRL_CYCLE_TIME must be identical for both axes on 2-axis modules. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-721 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 722 NC Stop on alarm. Remedy: Please inform the authorized personnel/service department. Modify MD 1002: $MD_MONITOR_CYCLE_TIME for both axes. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-722 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 723 Please inform the authorized personnel/service department. Delete modified machine data (e.g. controller data). Reset the drive (delete the bootfile) and repeat the startup. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-723 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 724 (torque constant), or check and, if necessary, correct the ratio of MD1113: $MD_TORQUE_CURRENT_RATIO (torque constant) / MD1112: $MD_NUM_POLE_PAIRS (motor pole pairs). Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-724 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 725 Remedy: Please inform the authorized personnel/service department. Check and enter the machine data for motor delta (motor 2). Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-725 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 726 Check and, if necessary, refer to the motor data sheet to correct machine data MD 1103: $MD_MOTOR_NOMINAL_CURRENT (rated motor current) and MD 1136: $MD_MOTOR_NOLOAD_CURRENT (motor no-load current). Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-726 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 727 For third-party motors: Check and, if necessary, refer to the motor data sheet to correct MD 1112: $MD_NUM_POLE_PAIRS (number of motor pole pairs). Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-727 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 728 For third-party motors: Check and, if necessary, refer to the motor data sheet to correct MD 1114: $MD_EMF_VOLTAGE (voltage constant). Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-728 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 729 For third-party motors: Check and, if necessary, refer to the motor data sheet to correct MD 1103: $MD_MOTOR_NOMINAL_CURRENT (rated motor current) or MD 1107: $MD_INVERTER_MAX_CURRENT (transistor limit current) or MD 1113: $MD_TORQUE_CURRENT_RATIO (torque constant). Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-729 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 730 16 * P1001 * 0.00003125 * P1138 * 2PI * P1134 / (P1140 + P1141) < 1 Call the SIEMENS AG, SIMODRIVE Hotline. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-730 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 731 For third-party motors: Check and, if necessary, refer to the motor data sheet to correct MD 1400: $MD_MOTOR_RATED_SPEED (rated motor speed). Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-731 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 732 - Modify MD 1400: $MD_MOTOR_RATED_SPEED (rated motor speed) - Modify MD 1142: $MD_FIELD_WEAKENING_SPEED (threshold speed for field weakening) - Modify MD 1136: $MD_MOTOR_NOLOAD_CURRENT (motor no-load current). - Call the SIEMENS AG, SIMODRIVE Hotline. Program Switch control OFF - ON. Continuation:...
  • Page 733 - Modify MD 1143: $MD_LH_CURVE_UPPER_SPEED (Lh curve upper speed) - Modify MD 1144: $MD_LH_CURVE_GAIN (Lh curve gain) - Modify MD 1142: $MD_FIELD_WEAKENING_SPEED (threshold speed for field weakening) should be checked and, if necessary corrected. - Call the SIEMENS AG, SIMODRIVE Hotline. Program Switch control OFF - ON. Continuation: ©...
  • Page 734 Please inform the authorized personnel/service department. Check the configuration of the direct measuring system. See NC-MD 30220: $MA_ENC_MODULE_NR and NC-MD 30230: $MA_ENC_INPUT_NR. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-734 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 735 MD 1100: $MD_PWM_FREQUENCY (pulse width modulation frequency) or remedy the problem by deselecting V/f mode MD 1014: $MD_UF_MODE_ENABLE. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-735 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 736 NC Stop on alarm. Remedy: Check, and if necessary, correct all safety-relevant MDs. Then perform POWER ON. Perform acceptance test. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-736 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 737 Please inform the authorized personnel/service department. Set the monitoring cycle via MD 1300 to n * NC position control cycle, n must be >= 1. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-737 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 738 Please inform the authorized personnel/service department. Check and, if necessary, correct MD 1300: $MD_SAFETY_CYCLE_TIME (monitoring cycle) on all drives of the module. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-738 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 739 - MD 1322 SAFE_ENC_GEAR_NUMERA (when using a gear) - The motor encoder type and the axis type are determined via MD 1302: SAFE_IS_ROT_AX. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-739 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 740 $MD_SPEEDCTRL_GAIN_2 (P gain of upper adaption speed). (Allow for the active speed controller adaptation.) Program Clear alarm with the RESET key in all channels. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-740 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 741 Channel not ready. Remedy: The current set in MD1019: $MD_CURRENT_ROTORPOS_IDENT (rotor position identification current) that is not smaller the permissible minimum value (40% for non-Siemens synchronous linear motor (SLM)). Possibly, a larger power section must be used. If allowed with the motor used, hide the error by setting bit 5 in MD 1012: $MD_FUNCTION_SWITCH (function switch).
  • Page 742 M setpoint smoothing) or MD 1245: $MD_CURRENT_SMOOTH_HYSTERESIS (threshold of the speed-dependent M setpoint smoothing). $MD_CURRENT_SMOOTH_SPEED. Program Clear alarm with the RESET key in all channels. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-742 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 743 - Modify MD 1633: $MD_LINK_VOLTAGE_GEN_OFF (voltage range for generator control) or Program Clear alarm with the RESET key in all channels. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-743 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 744 - Modify MD 1639: $MD_RETRACT_SPEED (emergency retraction speed) or - Modify MD 1146: $MD_MOTOR_MAX_ALLOWED_SPEED (maximum motor speed). Program Clear alarm with the RESET key in all channels. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-744 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 745 Channel not ready. Remedy: Please inform the authorized personnel/service department. Check parameterization/machine data. Program Clear alarm with the RESET key in all channels. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-745 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 746 Program Clear alarm with the RESET key in all channels. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-746 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 747 1213, 1216 or 1219 must be smaller than the inverse value of two speed controller cycles MD 1001: $MD_SPEEDCTRL_CYCLE_TIME (speed controller cycle) (1/2*MD 1001 *31.25 microsec). Program Clear alarm with the RESET key in all channels. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-747 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 748 2) 2) - Modify MD 1001: $MD_SPEEDCTRL_CYCLE_TIME (speed controller cycle) Program Clear alarm with the RESET key in all channels. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-748 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 749 - Modify MD 1219: $MD_CURRENT_FILTER_4_SUPPR_FREQ (suppression frequency current setpoint filter 4) - Modify MD 1516: $MD_SPEED_FILTER_1_BW_NUMERATOR (numerator bandwidth speed setpoint filter 1) - Modify MD 1514: $MD_SPEED_FILTER_1_SUPPR_FREQ (suppression frequency speed setpoint © Siemens AG, 2006. All rights reserved 2-749 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 750 - Modify MD 1517: $MD_SPEED_FILTER_2_SUPPR_FREQ (suppression frequency speed setpoint filter 2) Program Clear alarm with the RESET key in all channels. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-750 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 751 - Modify MD 1214: $MD_CURRENT_FILTER_2_BANDWIDTH (bandwidth speed setpoint filter 2) 2) - Modify MD 1213: $MD_CURRENT_FILTER_2_SUPPR_FREQ (suppression frequency current setpoint filter 2) - Modify MD 1217: $MD_CURRENT_FILTER_3_BANDWIDTH (bandwidth speed setpoint filter 3) 3) © Siemens AG, 2006. All rights reserved 2-751 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 752 Channel not ready. Remedy: Please inform the authorized personnel/service department. Change the filter setting. The Hotline provides support for accurate troubleshooting. Call the SIEMENS AG, SIMODRIVE Hotline. Program Clear alarm with the RESET key in all channels. Restart part program.
  • Page 753 - Modify MD 1465: $MD_SWITCH_SPEED_MSD_AM (switchover speed MSD/AM) - Modify MD 1146: $MD_MOTOR_MAX_ALLOWED_SPEED (maximum motor speed) Program Clear alarm with the RESET key in all channels. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-753 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 754 $MD_FIXED_LINK_VOLTAGE (DC link fixed voltage) has been found for axes of a drive module. Program Clear alarm with the RESET key in all channels. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-754 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 755 Please inform the authorized personnel/service department. Reduce MD1019: $MD_CURRENT_ROTORPOS_IDENT (current rotor position identification). Program Clear alarm with the RESET key in all channels. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-755 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 756 - For third-party motors: Enter a valid value in drive MD 1117: $MD_MOTOR_INERTIA (motor moment of inertia). Program Clear alarm with the RESET key in all channels. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-756 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 757 - For standard motors: Execute a general drive reset (delete the boot file) and repeat the startup. - For non-Siemens motors: Check and, if necessary, refer to the motor data sheet to correct machine data MD 1103: $MD_MOTOR_NOMINAL_CURRENT (nominal motor current) and MD 1136: $MD_MOTOR_NOLOAD_CURRENT (motor no-load current).
  • Page 758 16 * P1001 * 0.00003125 * P1138 * 2PI * P1134 / (P1140 + P1141) < 1 Call the SIEMENS AG, SIMODRIVE Hotline. Program Clear alarm with the RESET key in all channels. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-758 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 759 Please inform authorized personnel / the service department. For standard motors: Execute a general drive reset (delete the boot file) and repeat the startup. For non-Siemens motors: Check and, if necessary, correct the following machine data with reference to the data sheet:...
  • Page 760 - Operation with encoder: Reduce speed controller cycle MD 1001: $MD_SPEEDCTRL_CYCLE_TIME (speed controller cycle). Program Clear alarm with the RESET key in all channels. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-760 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 761 Linear machine : MD1466 > 1386 / MD1114 Asynchronous machine : MD1466 >= 150 rpm Program Clear alarm with the RESET key in all channels. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-761 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 762 Alarm display. Remedy: Stop the motor before activating the voltage/frequency mode. Program Alarm display showing cause of alarm disappears. No further operator action necessary. Continuation: © Siemens AG, 2006. All rights reserved 2-762 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 763 - Modify MD 1639: $MD_RETRACT_SPEED (emergency retraction speed) or - Modify MD 1146: $MD_MOTOR_MAX_ALLOWED_SPEED (maximum motor speed). Program Alarm display showing cause of alarm disappears. No further operator action necessary. Continuation: © Siemens AG, 2006. All rights reserved 2-763 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 764 MD 1161: $MD_FIXED_LINK_VOLTAGE (DC link fixed voltage), or order a new hardware version of the control module. Program Alarm display showing cause of alarm disappears. No further operator action necessary. Continuation: © Siemens AG, 2006. All rights reserved 2-764 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 765 Modify MD 1181: $MD_CURRCTRL_ADAPT_CURRENT_2 (upper adaption current limit) and MD 1180: $MD_CURRCTRL_ADAPT_CURRENT_1 (lower adaption current limit). Program Alarm display showing cause of alarm disappears. No further operator action necessary. Continuation: © Siemens AG, 2006. All rights reserved 2-765 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 766 Remedy: Please inform the authorized personnel/service department. The user must check the cause and initiate the corresponding measures. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-766 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 767 Please inform the authorized personnel/service department. Check the safe standstill tolerance: does the value match the precision and control dynamics of the axis? If not, increase the tolerance. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-767 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 768 Please inform the authorized personnel/service department. The user must check the cause and initiate the corresponding measures. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-768 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 769 (in this case it can be eliminated by a POWER ON) or permanent (if it occurs again after POWER ON replace the hardware). Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-769 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 770 If the MDs and SGEs are o.k., check the machine for any damage and rectify. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-770 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 771 Alarm display. Remedy: This message disappears automatically when the test is finished. Program Alarm display showing cause of alarm disappears. No further operator action necessary. Continuation: © Siemens AG, 2006. All rights reserved 2-771 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 772 NC Stop on alarm. Remedy: Please inform the authorized personnel/service department. Encoder type must be parameterized according to the motor type. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-772 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 773 Please inform the authorized personnel/service department. Check and, if necessary, correct MDs 1011: $MD_ACTUAL_VALUE_CONFIG (actual value sensing configuration IM), 1040, 1041 and 1042. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-773 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 774 Please inform the authorized personnel/service department. Change parameterization of the cam modulo range in MD 1305: $MD_SAFE_MODULO_RANGE (actual value range for safe cam with rotary axes). Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-774 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 775 - Set MD 1022 $MD_ENC_ABS_RESOL_MOTOR to the correct value: - Rotary encoder: Singleturn resolution (increments per revolution). - Linear encoder: Resolution of an increment (in nanometers). Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-775 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 776 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Set MD 1021 $MD_ENC_ABS_TURNS_MOTOR (resolution number revolution) to 0. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-776 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 777 - $MD_ENC_ABS_TURNS_DIRECT = 4096 - $MD_ENC_ABS_RESOL_DIRECT = 4096 - $MD_ENC_CONFIG_DIRECT.Bit 14 = 1 - $MD_ENC_CONFIG_DIRECT.Bit 12 = 0 Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-777 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 778 The following transmission rates are possible: 100 kHz, 500 kHz, 1 MHz and 2 MHz. Caution: It might be possible that the length of the encoder cable does not allow an increase in frequency! Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-778 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 779 - MD 1175 $MD_INVERTER_THERM_CURR_ASYN (limit current power section for PE MSD) - MD 1177 $MD_INVERTER_RATED_CURR_ASYN (limit current power section for PE MSD). Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-779 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 780 - Incorrect cable type - Controller hardware not suitable for EnDat interface (e.g. control module with EPROM) Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-780 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 781 - Valve without valve slide checkback signal: Modify MD 5530: reset bit 2 - Check the valve connection. Program Clear alarm with the RESET key in all channels of this mode group. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-781 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 782 Program Clear alarm with the RESET key in all channels of this mode group. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-782 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 783 - Deactivate friction compensation: Modify MD 5241: reset bit 1 Program Clear alarm with the RESET key in all channels of this mode group. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-783 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 784 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Change the position controller pulse rate on the NC. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-784 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 785 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Modify MD 5002: MONITOR_CYCLE_TIME for both axes. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-785 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 786 ENC_RESOL_MOTOR (number of encoder marks of the motor measuring system) to the encoder in use. (Default setting for motor measuring system: (Default setting for motor measuring system: 2048 incr./rev.). Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-786 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 787 Reduce the force controller feedforward factor in MD 5247: FORCE_FFW_WEIGHT. Increase the gain in MD 5435: CONTROLED_SYSTEM_GAIN. Program Clear alarm with the RESET key in all channels. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-787 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 788 NC Stop on alarm. Channel not ready. Remedy: Modify MD 5409: SPEEDCTRL_INTEGRATOR_TIME. Program Clear alarm with the RESET key in all channels. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-788 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 789 MD 5463 AREA_FACTOR_NEG_OUTPUT. Program Clear alarm with the RESET key in all channels. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-789 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 790 MD 5001: SPEEDCTRL_CYCLE_TIME, i.e. less than 1 / (2 * MD 5001 * 31.25 microsec). Program Clear alarm with the RESET key in all channels. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-790 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 791 - BSP blocking frequency drive MD 5514: SPEED_FILTER_1_SUPPR_FREQ - Speed controller cycle drive MD 5001: SPEEDCTRL_CYCLE_TIME Program Clear alarm with the RESET key in all channels. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-791 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 792 - BSP blocking frequency drive MD 5213: OUTPUT_VCTRL_FIL_2_SUP_FREQ, MD 5215 <= 2 * MD 5213 Program Clear alarm with the RESET key in all channels. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-792 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 793 Enter a smaller value for the P gain of the force controller MD 5242: FORCECTRL_GAIN. Program Clear alarm with the RESET key in all channels. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-793 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 794 Set a valid controlled system gain in drive MD 5240 FORCECONTROLLED_SYSTEM_GAIN (see model data calculations). Program Clear alarm with the RESET key in all channels. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-794 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 795 - Negative quadrant: (MD 5487 - MD 5467) / (MD 5488 - 5468) Enter a valid combination in the above drive MD. Program Clear alarm with the RESET key in all channels. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-795 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 796 - Negative quadrant: (MD 5484 + MD 5482) > (MD 5468 - 5466) Enter a valid combination in the above drive MD. Program Clear alarm with the RESET key in all channels. Restart part program. Continuation: © Siemens AG, 2006. All rights reserved 2-796 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 797 Set MD 5022 $MD_ENC_ABS_RESOL_MOTOR to correct value: - Rotary encoder: Singleturn resolution (increments per revolution). - Linear encoder: Resolution of an increment (in nanometers). Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-797 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 798 Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Set MD 5021 $MD_ENC_ABS_TURN_MOTOR (number of representable revolutions) to 0. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-798 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 799 The following transmission rates are possible: 100 kHz, 500 kHz, 1 MHz and 2 MHz. Caution: It might be possible that the length of the encoder cable does not allow an increase in frequency! Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-799 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 800 Remedy for 23-24 1. Software replacement required Remedy for 25 1. Change the telegram type 2. Reduce the number of slots 3. Reduce the number of slaves © Siemens AG, 2006. All rights reserved 2-800 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 801 If the error cannot be eliminated by this procedure, please make a note of the error text and contact the control system manufacturer. Program Clear alarm with the RESET key. Restart part program Continuation: © Siemens AG, 2006. All rights reserved 2-801 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 802 - If source = 100: Check directory _N_SDB_DIR in the passive file system. - If source = 103-106: Check directories on CF card Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-802 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 803 If the error cannot be eliminated by this procedure, please make a note of the error text and contact the control system manufacturer. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-803 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 804 If the alarm continues to occur, please make a note of the error text and contact the control system manufacturer. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-804 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 805 - Modify SDB or - Disconnect the slave from PROFIBUS DP or - Acknowledge the alarm. Program Clear alarm with the Delete key or NC START. Continuation: © Siemens AG, 2006. All rights reserved 2-805 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 806 If the error cannot be eliminated by this procedure, please make a note of the error text and contact the control system manufacturer. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-806 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 807 Reaction: Alarm display. Remedy: See drive documentation for fault codes/fault values. Program Alarm display showing cause of alarm disappears. No further operator action necessary. Continuation: © Siemens AG, 2006. All rights reserved 2-807 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 808 Alarm display. Remedy: In order to operate the bus with the new configuration, an additional restart will be required. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-808 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 809 The DB created by the basic program and the existing DB differ in size. Reaction: Alarm display. Remedy: Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded. Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-809 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 810 The DB created by the basic program and the existing DB differ in size. Reaction: Alarm display. Remedy: Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded. Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-810 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...

  • Page 811: Plc Alarms

    The DB created by the basic program and the existing DB differ in size. Reaction: Alarm display. Remedy: Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded. Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-811 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 812 The DB created by the basic program and the existing DB differ in size. Reaction: Alarm display. Remedy: Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded. Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-812 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 813 The DB created by the basic program and the existing DB differ in size. Reaction: Alarm display. Remedy: Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded. Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-813 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 814 The DB created by the basic program and the existing DB differ in size. Reaction: Alarm display. Remedy: Displayed DB must be deleted via STEP7. Possibly max. program size of the user program exceeded. Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-814 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 815 Program Internal Continuation: 400172 Delete DB 72 in the PLC and restart Definitions: Reaction: Alarm display. Remedy: See the machine manufacturer's information. Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-815 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 816 NCK has not contacted the PLC during cyclic operation. Timer of FB1 parameter NCCyclTimeout was executed without retrigger. Reaction: Alarm display. Remedy: NCK restart Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-816 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 817 Definitions: An error has occured during data transmission between the PLC and the NCK. (FM-NC only) Reaction: Alarm display. Remedy: NCK restart Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-817 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 818 A pointer is incorrect in the HHU parameter range. Reaction: Alarm display. Remedy: Correct the PLC configuration in the FB1 parameters. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-818 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 819 Direct keys 1 failed Definitions: Direct keys 1: internal timeout has expired. Reaction: Alarm display. Remedy: Check connection to direct key module Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-819 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 820 The PLC configuration in the DB4 does not match the NC configuration Reaction: Alarm display. Remedy: Correct tool management start-up Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-820 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 821 FC 10 system error 0x8083 Definitions: System error SFC52 has occurred. Reaction: Alarm display. Remedy: Restart, contact the Siemens AG A&D MC Hotline with the error text. Program Switch control OFF - ON. Continuation: 401004 FC 10 system error 0x8084 Definitions: System error SFC52 has occurred.
  • Page 822 FC 10 system error 0x8085 Definitions: System error SFC52 has occurred. Reaction: Alarm display. Remedy: Restart, contact the Siemens AG A&D MC Hotline with the error text. Program Switch control OFF - ON. Continuation: 401006 FC 10 system error 0x8086 Definitions: System error SFC52 has occurred.
  • Page 823 Parameter BAGNo impermissible in FC26 Definitions: The parameterized mode group, channel does not exist. Reaction: Alarm display. Remedy: Correct the parameter. Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-823 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 824 PROFIBUS configuration is too large for DP1 Definitions: Internal data area is too large for PROFIBUS configuration. Reaction: Alarm display. Remedy: Define and load a smaller PROFIBUS configuration Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-824 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 825 410906 M:N: No sign of life of an HMI Definitions: Link to NC disconnected Reaction: Alarm display. Remedy: Check connection to HMI Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-825 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 826 Definitions: OB82 or OB86 has been triggered. Reaction: Alarm display. Remedy: Rectify the cause of the error displayed Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-826 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 827 Definitions: OB82 or OB86 has been triggered. Reaction: Alarm display. Remedy: Rectify the cause of the error displayed Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-827 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 828 Definitions: OB82 or OB86 has been triggered. Reaction: Alarm display. Remedy: Rectify the cause of the error displayed Program Switch control OFF - ON. Continuation: © Siemens AG, 2006. All rights reserved 2-828 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 829 Error communication event, error analysis via STEP7 required Definitions: Reduced PLC error message. STEP7 is required for exact analysis. Reaction: Alarm display. Remedy: Diagnose with STEP7. Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-829 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 830 Diagnose with STEP7. Program Internal Continuation: 830000 Message: HiGraph group no. %A graph no. %N status %Z Definitions: Reaction: Alarm display. Remedy: Program Internal Continuation: © Siemens AG, 2006. All rights reserved 2-830 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...

  • Page 831: List Of Action Numbers

    Activate Reset Init blocks (VDI signal: Reset). Cause Remedy No. 4 Explanation Perform reset, end of program has been detected (NC block with M30). Cause Remedy © Siemens AG, 2006. All rights reserved 3-831 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 832 − Abort the program with the Reset key or stop the program (not with block search, loading MD) − Abort the program with the Reset key or wait until the interrupt is terminated. − Deactivate overstore/digitizing. © Siemens AG, 2006. All rights reserved 3-832 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 833 No. 12 Explanation Perform a user interrupt at the end of the block (VDI signal: ASUB interface, digital-ana- log interface). Cause See No. 10 Remedy © Siemens AG, 2006. All rights reserved 3-833 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), Edition 11/2006...
  • Page 834 1. Nesting depth too great 2. The active block, after which deceleration takes place, cannot be reorganized (occurs when deceleration takes place over several blocks). Remedy Abort program © Siemens AG, 2006. All rights reserved 3-834 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 835 Activate main run single block (OPI variable and VDI signal: Activate single block Cause Remedy No. 23 Explanation Activate traversing single block (OPI variable and VDI signal: Activate single block) Cause Remedy © Siemens AG, 2006. All rights reserved 3-835 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), Edition 11/2006...
  • Page 836 NC Start). Cause 1. Jog motion active 2. An alarm reaction is pending which prevents a start or forces braking Remedy Execute condition for clearing alarm © Siemens AG, 2006. All rights reserved 3-836 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 837 2. An alarm reaction is pending, which prevents a start or forces braking. 3. A process is running (NC program, block search, loading machine data) Remedy Execute condition for clearing alarm © Siemens AG, 2006. All rights reserved 3-837 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), Edition 11/2006...
  • Page 838 Cause Remedy No. 39 Explanation Stop because end of overstore buffer "_N_OSTOREXX_SYF" has been reached. Cause Remedy © Siemens AG, 2006. All rights reserved 3-838 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 839 No. 43 Explanation Stop at end of ASUB, if start was performed from "stopped" Cause Remedy No. 44 Explanation Activate program (PI command) Cause Remedy © Siemens AG, 2006. All rights reserved 3-839 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), Edition 11/2006...
  • Page 840 Clear all alarms with the clear condition CANCELCLEAR (PI command, Acknowledge Alarm key). Cause Remedy No. 50 Explanation Continue block search (NC block, Stopre) Cause Remedy © Siemens AG, 2006. All rights reserved 3-840 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 841 Deactivate digitizing (PI command) Cause Remedy No. 55 Explanation Switch on function generator (PI command) Cause Remedy No. 56 Explanation Switch off function generator (PI command) Cause Remedy © Siemens AG, 2006. All rights reserved 3-841 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), Edition 11/2006...
  • Page 842 Deactivate the skip-block function (VDI signal: Skip block). Cause Nesting depth too great − Wait until the preceding ASUB is complete or Remedy − Abort program © Siemens AG, 2006. All rights reserved 3-842 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 843 Deactivate read-in disable for main run block (VDI signal: Read-in disable). Cause Remedy No. 67 Explanation Stop at block end (alarm) Cause Remedy No. 68 Explanation Stop all axes (alarm) Cause Remedy © Siemens AG, 2006. All rights reserved 3-843 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), Edition 11/2006...
  • Page 844 Conditional stop at block end. If, after continuation by means of an NC Start, there is still a reason to stop "Stop at block end", the program stops again. Cause Remedy © Siemens AG, 2006. All rights reserved 3-844 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 845 Conditional wait for program marker (NC block: WAITMC). Cause Remedy No. 78 Explanation Set marker (NC block: SETM). Cause Remedy No. 79 Explanation Clear marker (NC_block: CLEARM). Cause Remedy © Siemens AG, 2006. All rights reserved 3-845 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), Edition 11/2006...
  • Page 846 Remedy No. 85 Explanation Activate an "ASUB" user interrupt in a manual mode (VDI signal: ASUB interface, digital- analog interface). Cause See No. 10 Remedy © Siemens AG, 2006. All rights reserved 3-846 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 847 Activate all machine data with the attribute (NEW_CONF) (NC_block: NEW_CONF with block search) Cause Remedy No. 91 Explanation Start continuation of interpreter processing (internal preprocessing stop) Cause Remedy © Siemens AG, 2006. All rights reserved 3-847 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), Edition 11/2006...
  • Page 848 Activate block search PI (program invocation) in mode 5. This mode simulates the block search, in which the program under "Program test operation" is processed as far as the target of the block search. Cause Remedy © Siemens AG, 2006. All rights reserved 3-848 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 849 Explanation Stopping of a single axis movement (VDI signal) Cause The axis is not controlled by the PLC. (exception old reaction with oscillation axis). Remedy © Siemens AG, 2006. All rights reserved 3-849 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), Edition 11/2006...
  • Page 850 Deactivate: Axis is now controlled by the PLC (VDI signal). Cause The axis is not controlled by the PLC. Not for all axis types at present. Remedy © Siemens AG, 2006. All rights reserved 3-850 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 851 1. SFC is not in automatic mode Remedy No. 120 Explanation Rapid lift with a single axis Cause The axis is not controlled by the PLC Remedy © Siemens AG, 2006. All rights reserved 3-851 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), Edition 11/2006...
  • Page 852 1. A channel has exited the mode group due to an interrupt. 2. Overstore − Abort the program with the Reset key or wait until the interrupt is terminated Remedy − Deselect overstore © Siemens AG, 2006. All rights reserved 3-852 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 853 Press Reset key No. 130 Explanation Refusal to start PI service syntax check "_N_CHKRUN" Cause The channel is not in RESET Remedy Press Reset key © Siemens AG, 2006. All rights reserved 3-853 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), Edition 11/2006...
  • Page 854 Remedy No. 132 Explanation Refusal of PI service _N_NCKMOD (BIT 1) Cause Remedy No. 133 Explanation Refusal of PI service _N_NCKMOD (BIT 1) Cause Remedy © Siemens AG, 2006. All rights reserved 3-854 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...

  • Page 855: Error Codes Of Alarm 300500

    When the data memory was being tested during power-up, it was detected that the writ- ten bitmap could not be read back. Cause: Hardware error on control module. Remedy Replace the control module © Siemens AG, 2006. All rights reserved 4-855 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 856 Check cable connections, perform remedial measures (check shielding or ground connection). Replace the NC hardware, replace the control module. Replace the NC CPU with the "VB" version, replace the control module. © Siemens AG, 2006. All rights reserved 4-856 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 857 Error code 0010H Error text Stack overrun Extension 1 1 = Hardware underflow 2 = Hardware overflow 3 = Software underflow 4 = Software overflow © Siemens AG, 2006. All rights reserved 4-857 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 858 Remedy Check the drive bus cable and cable connections, perform remedial measures (check shielding or ground connection). Replace the NC hardware, replace the control module. © Siemens AG, 2006. All rights reserved 4-858 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 859 An illegal processor interrupt has occurred. The cause is probably a hardware error on the control module. Remedy Check the drive bus cable and cable connections. Replace the control module. © Siemens AG, 2006. All rights reserved 4-859 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 860 − Change software parameterization of power section (two-axis power section -> sin- gle-axis power section). − 2. Define axis as inactive or use a two-axis power section. © Siemens AG, 2006. All rights reserved 4-860 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 861 IPU submodule with a voltage input is required. An unexpected submodule has been detected. Remedy Replace the control module. Check cable connections, perform remedial measures (check shielding or ground connection). © Siemens AG, 2006. All rights reserved 4-861 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 862 Remedy Replace the control module. Check cable connections, perform remedial measures (check shielding or ground connection). © Siemens AG, 2006. All rights reserved 4-862 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 863 0x40 ;Illegal PDU length 0x41 ;Axes differ in terms of PDU length 0x42 ;PDU length is not a word multiple 0x43 ;Axes differ in terms of NC type. © Siemens AG, 2006. All rights reserved 4-863 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 864 Remedy Reload drive software. Replace the control module. Error code 0034H Error text Error in software boot section 1 Extension 1 0 or incorrect address © Siemens AG, 2006. All rights reserved 4-864 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 865 An illegal number of speed setpoint filters (> 2) has been entered. Remedy Correct the number of speed setpoint filters (MD 1500). Error code 0044H Error text Difference GROBSYNC/FEINSYNC too great. Extension 1 © Siemens AG, 2006. All rights reserved 4-865 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 866 Remedy Reload drive software. Error code 0047H Error text System tried to run two axes with HSA at performance 1 or STandard. Extension 1 © Siemens AG, 2006. All rights reserved 4-866 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 867 The drive software cannot be run on this module. Remedy Load the drive software for the module or plug in the correct module for the drive soft- ware. © Siemens AG, 2006. All rights reserved 4-867 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 868 Error Codes of Alarm 300500 11/2006 © Siemens AG, 2006. All rights reserved 4-868 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...

  • Page 869: System Reactions On Alarms

    Program execution is aborted after all the prepared blocks (interpolator buffer) have been processed. − Interpreter stop Names LOCALREACTION − Local alarm response Effect Names NOALARMREACTION − No alarm reaction Effect © Siemens AG, 2006. All rights reserved 5-869 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 870 − Interface signals are set Names SHOWALARM Effect Alarm is displayed on MMC. Alarm display Names STOPBYALARM Effect Ramp stop of all channel axes. − NC stop for alarm © Siemens AG, 2006. All rights reserved 5-870 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 871 − All channel-specific alarm reactions delayed on alarm, alarm display Names NO_DELAY_ALARM_REACTION Effect The DELAY_ALARM_REACTION state is canceled. − The alarm reaction delay is canceled. © Siemens AG, 2006. All rights reserved 5-871 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 872 All alarm reactions are delayed by one cycle when an alarm is output. This functionality became necessary as part of ESR development. − All alarm reactions are delayed by one IPO cycle on alarm. © Siemens AG, 2006. All rights reserved 5-872 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...

  • Page 873: Cancel Criteria For Alarms

    − Clear alarm in all channels with the RESET key. Restart the part program. Names NOCLEAR Effect The clear information is only required for the internal pseudo alarm number EXBSAL_NOMOREALARMS. © Siemens AG, 2006. All rights reserved 5-873 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 874 System Reactions on Alarms 11/2006 Cancel criteria for alarms © Siemens AG, 2006. All rights reserved 5-874 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...

  • Page 875: Appendix

    First In First Out: Memory, which works without address specification where data are read in the same order, in which they were stored. Function Module FM-NC Function Module Numerical Control © Siemens AG, 2006. All rights reserved A-875 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...

  • Page 876: Abbreviations

    Main Program File: NC part program (main program) Multi-Point Interface: Multiple interface Main Spindle Drive Numerical Control Numerical Control Kernel: NC kernel with block preparation, traversing range, etc. © Siemens AG, 2006. All rights reserved A-876 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 877 Tool nose radius compensation TRANSMIT Transform Milling Into Turning: Coordinate conversion on turning machine for milling operations User interface Tool Zero Offset Zero Offset Active: Memory area © Siemens AG, 2006. All rights reserved A-877 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 878 Appendix 11/2006 Abbreviations © Siemens AG, 2006. All rights reserved A-878 SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 879 Address: cation, please notify us on this Zip code: City: sheet. Phone: Suggestions for improvements are Fax: also welcome. email: Suggestions and/or corrections © Siemens AG, 2006. All rights reserved SINUMERIK, SIMODRIVE Diagnostics Manual (DA), 11/2006 Edition...
  • Page 880 Overview of SINUMERIK 840D/840Di/810D (11/2006) General Documentation Saftey Integrated SINUMERIK SINUMERIK 840D 840Di 810D Brochure Catalog NC 60 *) Saftey Integrated Application Manual User Documentation SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK 840D sl 840D sl 840D sl 840D sl 840D 840Di 840D 840D...

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