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Siemens SINUMERIK 840Di System Overview

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SINUMERIK 840Di
System Overview
02.2001 Edition

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  • Page 1 SINUMERIK 840Di System Overview 02.2001 Edition...
  • Page 3 Introduction System Overview SINUMERIK 840Di Hardware System Overview Software Start-up, Service and Maintenance Services Information and Training Applies to Control system Software version SINUMERIK 840Di SINUMERIK 840DiE (export variant) SINUMERIK 840Di SINUMERIK 840DiE (export variant) SINUMERIK 840Di SINUMERIK 840DiE (export variant)
  • Page 4 SIMATIC , SIMATIC HMI , SIMATIC NET , SIROTEC , SINUMERIK and SIMODRIVE are registered trademarks of Siemens. Third parties using for their own purposes any other names in this document which refer to trademarks might infringe upon the rights of trademark owners.

  • Page 5: Table Of Contents

    NC software ....................4-32 HMI software ....................4-33 Power OFF and behavior in case of power failure ........4-39 Supplementary conditions regards software and hardware......4-40 © Siemens AG 2001 All Rights Reserved SINUMERIK 840Di System Overview (SYI) - 02.2001 Edition...
  • Page 6 Remote diagnosis ..................5-47 Services ..........................6-49 Services offered by Siemens................ 6-50 Information and Training ....................... 7-51 Documentation ..................... 7-52 Internet ......................7-53 Training ......................7-53 ■ © Siemens AG 2001 All Rights Reserved SINUMERIK 840Di System Overview (SYI) - 02.2001...

  • Page 7: Introduction

    Integration Siemens has taken the first step towards PC based control systems in the area of the operation with the CNCs SINUMERIK 840C and SINUMERIK 810D/840D. The new control system SINUMERIK 840Di now represents the consistent continuation of the SINUMERIK 810D/840D.
  • Page 8 1 Introduction 02.2001 Edition © Siemens AG 2001 All Rights Reserved SINUMERIK 840Di System Overview (SYI) - 02.2001 Edition...

  • Page 9: System Overview

    System Overview The SINUMERIK 840Di ............... 2-10 Fields of application ................2-11 System hardware ................. 2-12 System software .................. 2-14 System advantages ................2-16 © Siemens AG 2001 All Rights Reserved SINUMERIK 840Di System Overview (SYI) - 02.2001 Edition...

  • Page 10: The Sinumerik 840Di

    Fig.2-1 Overview of the SINUMERIK 840Di Hardware basis The hardware basis of the SINUMERIK 840Di is a SIEMENS industrial PC in conjunction with a PCI plug-in board, the so-called MCI Board (Motion Control Interface), which has been developed by Siemens. Depending on the variant of the industrial PC used, a different number of OEM or end user PC boards (PCI or ISA) can be plugged optionally.

  • Page 11: Fields Of Application

    He will reduce the logistic expenditure for the PC technology as such (procurement, qualification). • He will benefit from the advantage that Siemens is well known and spread all over the world (sales/marketing and service). Consistency to the SINUMERIK 840D A special feature of the SINUMERIK 840Di is the consistency to the SINUMERIK 840D.

  • Page 12: System Hardware

    Fig.2-2 The SINUMERIK 840Di hardware (system overview) Hardware basic variant The basic variant of the SINUMERIK 840Di is a compact SIEMENS industrial PC and a PCI plug-in board, the so-called MCI Board (Motion Control Interface), which has been developed by Siemens.
  • Page 13 02.2001 2 System Overview MCI Board Together with the PCU, the MCI Board constitutes the hardware basis for the SINUMERIK 840Di. The most important components installed on the MCI Board are: • PLC: SIMATIC S7 CPU 315-2DP • SRAM for retentive NC and PLC data •...

  • Page 14: System Software

    HMI software (Human Machine Interface) Scope of supply To start-up, program and operate the SINUMERIK 840Di, the following Windows NT applications are already included in the scope of supply: • SINUMERIK 840Di-StartUp, a straightforward user interface for visualizing the control states, as well for creating, loading and managing part programs •...
  • Page 15 As the programming language, STEP 7 offers the following, tried and tested, non- conforming PLC programming languages: • Statement list (STL) • Ladder diagram (LAD) • Control system flowchart (CSF) © Siemens AG 2001 All Rights Reserved SINUMERIK 840Di System Overview (SYI) - 02.2001 Edition...

  • Page 16: System Advantages

    The ready-to-use configured and tested system equipped with Siemens-certified components is free of the risk of system integration and helps save you your own engineering overhead. With the open NC software of the SINUMERIK 840Di, a comprehensive, expandable functionality compatible with the A&D world is also offered for everyone who today makes his own NCs.
  • Page 17 • 48-hrs. run-in test at 40°C This results in safe operation in industrial environments without cost-intensive additional measures and ensures high availability of the SINUMERIK 840Di. Investment reliability through PC models available in the longer run (referred to standard PCs) •...
  • Page 18 2 System Overview 02.2001 Siemens' worldwide support for machine and system manufacturers improves the chances on the world market and offers the end user more safety through competent local support. • We adapt control system and drive for your particular technological task, reduce planning times for new machines and eliminate potential error sources in advance.

  • Page 19: Hardware

    Operator panel fronts ................3-24 Handheld operator and programming units.......... 3-25 Machine control panels ................ 3-25 Drives....................3-26 I/Os ...................... 3-29 Uninterruptible power supply (UPS)............. 3-30 © Siemens AG 2001 All Rights Reserved SINUMERIK 840Di System Overview (SYI) - 02.2001 Edition...

  • Page 20: Siemens Industrial Pcs

    The following interfaces are provided: • Parallel interface LPT1 • Serial interfaces 1 x V.24, 1 x V.24/TTY • PS/2 keyboard interface • PS/2 mouse interface © Siemens AG 2001 All Rights Reserved SINUMERIK 840Di System Overview (SYI) - 02.2001 Edition...

  • Page 21: Mci Board

    MPI (Multiple Point Interface) • SRAM for retentive NC and PLC data • Internal logic (e.g. PROFIBUS clock gen- eration, watchdog, etc.) Fig. 3-2 MCI Board © Siemens AG 2001 All Rights Reserved SINUMERIK 840Di System Overview (SYI) - 02.2001 Edition...
  • Page 22 For the specification of this profile, please refer to: PROFIDrive Profile, Drive Technology, Draft V1.4.2, 01st Sept., 00 With the SINUMERIK 840Di, it is thus possible to control drives from the NC in speed/torque control mode and from the PLC in Positioning mode. To achieve this, NC and PLC can internally access the PROFIBUS-DP interface of the MCI Board at the same time.

  • Page 23: Mci Board Extension

    MCI-Board Extension backpack variant can be used. This module is mechani- cally fastened using a modified housing cover virtually "outside" the PCU 50. Fig. 3-4 PCU 50 with MCI-Board Extension, external variant © Siemens AG 2001 All Rights Reserved SINUMERIK 840Di System Overview (SYI) - 02.2001 Edition...

  • Page 24: Operator Panel Fronts

    The USB connection is intended for future applications and, in its first stage, it will exclusively be intended for keyboard and mouse. OP010 OP010C OP010S OP012 OP015 Fig. 3-5 SINUMERIK operator panels © Siemens AG 2001 All Rights Reserved SINUMERIK 840Di System Overview (SYI) - 02.2001 Edition...

  • Page 25: Handheld Operator And Programming Units

    Handheld terminal HT 6 Fig. 3-6 SINUMERIK handheld operator and programming units Machine control panels A machine control panel is connected to the SINUMERIK 840Di via the MPI inter- face of the MCI Board. The following components are offered as options: •...

  • Page 26: Drives

    3 Hardware 02.2001 Drives The connection between the SINUMERIK 840Di and the drives is exclusively car- ried out via the PROFIBUS-DP with Motion Control functionality in accordance with the Drive Technology PROFIDrive (draft V1.4.2, 01st Sept., 00). Essential features of the Motion Control functionality are: •...
  • Page 27 • Asynchronous motors: 1PH., 1LA. with/without encoder • Non-Siemens motors if these are suitable for converter mode. SIMODRIVE 611 universal E SIMODRIVE 611 universal E is a closed-loop control module without positioning functionality and a reduced number of interfaces and encoder connection possibili- ties, which generally corresponds to the SIMODRIVE 611 universal.
  • Page 28 • PROFIBUS-DP interface • 4 servo interfaces Inputs: TTL/SSI for incremental or absolute measuring systems Outputs: ±10V analog Drive-specific digital input/output signals © Siemens AG 2001 All Rights Reserved SINUMERIK 840Di System Overview (SYI) - 02.2001 Edition...

  • Page 29: I/Os

    From the range of devices of the distributed I/O system SIMATIC ET 200, all I/O devices can be used which support a data transfer rate of 12MBaud to be set with the SINUMERIK 840Di at PROFIBUS DP. These are currently the following I/O de- vices: •...

  • Page 30: Uninterruptible Power Supply (Ups)

    Windows NT and/or to the PLC. The appropriate functionality for the PLC user program is provided by Windows NT or the PLC/SINUMERIK 840Di; now, the control system can be shut down correctly. To create a suitable UPS system, e.g. the following components can be used: •...

  • Page 31: Software

    NC software ..................4-32 HMI software..................4-33 Power OFF and behavior in case of power failure ....... 4-38 Supplementary conditions regards software and hardware ....4-39 © Siemens AG 2001 All Rights Reserved SINUMERIK 840Di System Overview (SYI) – 02.2001 Edition...

  • Page 32: Windows Nt

    02.2001 Windows NT The operating system basis of the SINUMERIK 840Di is Windows NT 4.0 (US ver- sion). Since, however, it is well known that Windows NT is only conditionally real- time capable (the term 'smooth real time' is used in this context), Siemens has de- veloped a method enabling the NC system software to be operated under hard real time conditions, without modifying Windows NT.

  • Page 33: Hmi Software

    • Integrated high-level language commands (control structures, program coordi- nation, etc.) A complete list of all NC functions provided for the SINUMERIK 840Di by default or optionally is to be found in: Catalog NC 60·2000/2001, Chapter 2, Overview of Functions...
  • Page 34 Fig.4-1 SINUMERIK 840Di Startup HMI Advanced (option) © Siemens AG 2001 All Rights Reserved SINUMERIK 840Di System Overview (SYI) - 02.2001 Edition...
  • Page 35 The "Services" operating area provides functions required for series machine start-up and software upgrade. • Diagnosis The "Diagnosis" operating area features a detailed version display of the NC and HMI software installed. © Siemens AG 2001 All Rights Reserved SINUMERIK 840Di System Overview (SYI) - 02.2001 Edition...
  • Page 36 The HMI Configuring Package based on SIMATIC ProTool/Pro has been con- ceived for the visualization and operation of machines and small installa- tions/systems. The additional SINUMERIK option is required to configure a SINUMERIK 840Di and the operator panels of this control system using ProTool/Pro. •...
  • Page 37 To use the software created using the HMI Programming Package on a PCU, no Open Architecture copying license option is required in conjunction with the SINUMERIK 840Di. The prerequisite is the conclusion of an OEM agreement. © Siemens AG 2001 All Rights Reserved SINUMERIK 840Di System Overview (SYI) - 02.2001 Edition...

  • Page 38: Power Off And Behavior In Case Of Power Failure

    Power failure Power failure If the SINUMERIK 840Di is switched off by the user or as a result of a power failure so that a correct shutdown of Windows NT is no longer possible, the retentive NC and PLC data can only be stored in the SRAM of the MCI Board, but no longer on the hard disk of the PCU.

  • Page 39: Supplementary Conditions Regards Software And Hardware

    Alarm with the axes stopped by the NC • Alarm and drive-independent stopping of the axes The real time behavior of a SINUMERIK 840Di can be watched using the NC/PLC system diagnosis included in the 840Di-Startup user interface. Certification of extensions To be able to offer high quality and reliability performance of the whole system, a SINUMERIK 840Di is supplied completely configured and ready to operate.
  • Page 40 Therefore, Siemens offers to check and document the real time capability of sys- tem configurations deviating from the delivery form as a service (see also Section "Services").

  • Page 41: Start-Up, Service And Maintenance

    Start-up, Service and Maintenance Starting up the SINUMERIK 840Di ............5-42 Starting up the drives ................5-43 Service information ................5-46 Data backup..................5-46 Remote diagnosis ................5-47 © Siemens AG 2001 All Rights Reserved SINUMERIK 840Di System Overview (SYI) - 02.2001 Edition...

  • Page 42: Starting Up The Sinumerik 840Di

    SINUMERIK 840Di and must be acquired separately. Basic start-up After a SINUMERIK 840Di has been turned on for the first time, a basic start-up of the control system has to be carried out which includes the installation of the system software on the PCU and the parameterization of NC and PLC with predefined default values such that a first test of the system can be carried out with, naturally, simulated machine axes.

  • Page 43: Starting Up The Drives

    PLC and NC is included in the scope of supply of the SINUMERIK 840Di in the form of a SIMATIC S7 library. In addition, the scope of supply of the SINUMERIK 840Di also includes a sample hardware configuration which can serve as an example or extendable basis to create the final configuration.
  • Page 44 Fig.5-2 The SimoCom U start-up tool The SimoCom U start-up tool is part of the 611U toolbox supplied with the SINUMERIK 840Di and can additionally also be acquired by downloading from the following address: http://www.ad.siemens.de/mc/html_00/info/download/ The most important functions of this start-up tool are: •...
  • Page 45 This start-up tool allows the data exchange between a programming device (PG), PC or notebook with a SIMODRIVE POSMO A via the PROFIBUS DP. The start-up tool is available free of charge via the appropriate Siemens branch office (sales partner) or by downloading at the following address: http://www.ad.siemens.de/mc/html_00/info/download/...

  • Page 46: Service Information

    • Voltage dips and power failure events Data backup For reasons of the general data integrity, the hard disk of the SINUMERIK 840Di has been divided into 4 different partitions with the following contents: • 1st partition / drive C: MS DOS 6.2, Service menu •...

  • Page 47: Remote Diagnosis

    For remote diagnosis of the SINUMERIK 840Di, the optional software product from Siemens with the same name grants direct access to the control system from any PC. To do so, the appropriate software must be installed on both systems (viewer PC and control system).
  • Page 48 But SIMATIC NET offers appropriate services, such as maintenance concepts, safety audits or training courses even after the start-up. © Siemens AG 2001 All Rights Reserved SINUMERIK 840Di System Overview (SYI) - 02.2001 Edition...

  • Page 49: Services

    Services Services offered by SIEMENS ............. 6-50 © Siemens AG 2001 All Rights Reserved SINUMERIK 840DI System Overview (SYI) - 02.2001 Edition...

  • Page 50: Services Offered By Siemens

    6 Services 02.2001 Services offered by SIEMENS SIEMENS offers the following services with regard to the SINUMERIK 840Di and beyond this automation system. • analysis of automation tasks, consulting services and creation of automation concepts • Customer care • Creation of customer-specific applications •...

  • Page 51: Information And Training

    Information and Training Documentation..................7-52 Internet....................7-53 Training....................7-53 © Siemens AG 2001 All Rights Reserved SINUMERIK 840Di System Overview (SYI) - 02.2001 Edition...

  • Page 52: Documentation

    A complete overview of the entire documentation for SINUMERIK/SIMODRIVE products in the languages available is contained in: Catalog NC 60·2000/2001, Chapter 11: Documentation The central document for the SINUMERIK 840Di, the SINUMERIK 840Di Manual, contains an overview of documents relevant especially for this automation system in the Appendix.

  • Page 53: Internet

    DOConCD described above on the Internet. The relevant Internet site is currently still "under construction". Internet Up-to-date general information on the SINUMERIK 840Di can be found on the Internet at: www.ad.siemens.de/mc/html_00/products/sinumerik/sinumerik_840di/index.htm For technical data, order and accessories data, please refer to the interactive online catalog of Siemens A&D at:...
  • Page 54 7 Information and Training 02.2001 If you have any questions, e.g. with regard to the current course offer for the SINUMERIK 840Di, please contact your Siemens sales partner or directly the course office: Infoline +49 (0) 1805 - 235611 or visit us on the Internet www.sitrain.com...
  • Page 55 Suggestions Siemens AG Corrections for Documentation/Manual: A&D MC BMS Postfach 3180 SINUMERIK 840Di System Overview D-91050 Erlangen (Tel. +49 (0) 180 / 525 – 8008 / 5009 [hotline] Fax +49 (0) 9131 / 98 – 2176 E-mail: motioncontrol.docu@.siemens.de) From Name: Order No.:6FC5298-6AE40-0BP0...

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