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Toro 04650 Installation Instructions Manual

Rear roller brush for greensmaster 3120, 3150, 3250-d, triflex 3300, and 3400 series dpa cutting units

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Rear Roller Brush
for Greensmaster
Series DPA Cutting Units
Model No. 04650
This product complies with all relevant European directives. For details, please see the Declaration of
Incorporation (DOI) at the back of this publication.
Note:
If your machine is not equipped with a stop mount bumper, install a bumper kit before proceeding with
this installation; contact your authorized Toro distributor for more information.
Loose Parts
Use the chart below to verify that all parts have been shipped.
Procedure
1
2
3
4
5
6
7
8
9
10
© 2019—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
Description
No parts required
No parts required
Adapter kit—Part No. 132-0723 (sold
separately)
Drive-housing assembly
Bracket assembly (drive side)
Hex-socket screw (1/4 x 3/4 inch)
Flange nut (5/16 inch)
Flange-head bolt (5/16 x 1 inch)
Retaining ring
Brush assembly
Bracket assembly (non-drive side)
Bearing cover
Hex-socket screw
Locknut
Small retaining ring
Flocked seal
Flange nut (5/16 inch)
Flange-head bolt (5/16 x 1 inch)
No parts required
Belt
Drive pulley
Driven pulley
Washer (as required)
Cover
Hex-socket screw (1/4 x 3/8 inch)
Register at www.Toro.com.
3120, 3150, 3250-D, TriFlex
Qty.
1
1
1
2
2
2
1
1
1
1
2
2
1
1
2
2
1
1
1
2
1
3
Form No. 3412-947 Rev D
®
3300, and 3400
Installation Instructions
Use
Prepare the machine.
Change the configuration of the kit.
Install the adapter kit (sold separately).
Install the drive housing to the bearing
bracket.
Install the drive-side bracket and the
drive housing to the cutting unit.
Install the brush assembly.
Install the non-drive-side bracket to the
cutting unit.
Position the brush.
Install the pulleys and the belt.
Install the cover.
Original Instructions (EN)
All Rights Reserved *3412-947* D
Printed in the USA

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Summary of Contents for Toro 04650

  • Page 1 Note: If your machine is not equipped with a stop mount bumper, install a bumper kit before proceeding with this installation; contact your authorized Toro distributor for more information. Loose Parts Use the chart below to verify that all parts have been shipped.
  • Page 2: Preparing The Machine

    Preparing the Machine Changing the Configuration of the Kit No Parts Required No Parts Required Procedure Park the machine on a level surface. Procedure Engage the parking brake. The kit is configured for installing the drive assembly Lower the cutting units. on the right side of the cutting unit (Figure Shut off the engine and remove the key.
  • Page 3 g032558 g032557 Figure 2 Figure 3 Rotate the bearing and the flocked seal in the Check to ensure that the O-ring in each bracket right bracket so that they fit through the slots, stays in place (Figure and remove them (Figure...
  • Page 4 g032677 Figure 4 1. O-rings Align the bearing and the flocked seal that you removed in step in the slots in the left bracket, and rotate them to the original position (Figure g032676 Figure 6 Left Drive Configuration Remove the spring, flip it over, and install it as shown in Figure g032562...
  • Page 5: Installing The Adapter Kit

    Installing the Adapter Kit Units Without a Groomer Only Parts needed for this procedure: Adapter kit—Part No. 132-0723 (sold separately) g032589 Figure 8 Procedure 1. Bearing screw For a cutting unit without a groomer, the adapter kit provides the necessary mounting points for installing Secure the driveshaft to the driveshaft adapter the brush kit.
  • Page 6 Installing the Drive Housing to the Bearing Bracket Parts needed for this procedure: Drive-housing assembly Bracket assembly (drive side) g032591 Figure 10 Hex-socket screw (1/4 x 3/4 inch) 1. Weight 2. Screw Procedure Place the O-ring on the adapter as shown in Use 2 hex-socket screws to install the drive-housing Figure assembly to the bearing bracket.
  • Page 7 Installing the Drive-Side Bracket and the Drive Housing to the Cutting Unit Units With a Universal Groomer g032460 Drive Kit Only Figure 14 3. Retaining ring 1. Flange nut (5/16 inch) 2. Flange-head bolt (5/16 x Parts needed for this procedure: 1 inch) Flange nut (5/16 inch) Flange-head bolt (5/16 x 1 inch)
  • Page 8 g032560 Figure 15 3. Nut 1. Left bracket 2. Bearing cover 4. Bolt Insert the end of the brush shaft without the splines into the shaft collar in the bracket assembly (non-drive side) as shown in Figure g032463 Figure 17 1.
  • Page 9 Installing the Positioning the Brush Non-Drive-Side Bracket No Parts Required to the Cutting Unit Procedure Parts needed for this procedure: Loosen the 2 nuts and bolts securing each bracket to the cutting unit. Flange nut (5/16 inch) Flange-head bolt (5/16 x 1 inch) Position the roller brush so that it is just touching or resting on the rear roller.
  • Page 10 Installing the Pulleys and the Belt Parts needed for this procedure: Belt Drive pulley Driven pulley g033566 Figure 20 Washer (as required) 1. Flats Procedure Check the alignment of the pulleys (Figure 21). Use the hex-socket screw (5/16 x 1/2 inch) to secure the drive pulley to the groomer shaft (Figure 19).
  • Page 11: Installing The Cover

    Installing the Cover Parts needed for this procedure: Cover g032465 Hex-socket screw (1/4 x 3/8 inch) Figure 22 Right Drive Configuration Procedure 1. Drive pulley 3. Idler 2. Belt 4. Driven pulley Use the 3 hex-socket screws (1/4 x 3/8 inch) to secure the cover to the drive housing (Figure 24).
  • Page 12: Maintenance

    Maintenance Restraining the Reel WARNING The cutting reel blades are sharp and capable of amputating hands and feet. • Keep your hands and feet outside of the reel. • Ensure that the reel is restrained before servicing it. Restraining the Reel for Removing Threaded Inserts Tip up the cutting unit so that you access the bottom of the reel.
  • Page 13 Restraining the Reel for Installing Threaded Inserts Insert a long-handled pry bar (recommended 3/8 x 12 inches with screwdriver handle) through the front of the cutting reel, closest to the side of the cutting unit that you are torquing (Figure 26).
  • Page 14 Notes:...
  • Page 15 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.