Taylor C043 Operating Instructions Manual
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Taylor C043 Operating Instructions Manual

Taylor C043 Operating Instructions Manual

General market custard machine
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Model C043
General Market
Custard Machine
Operating Instructions
068359- -M
7/22/10

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Summary of Contents for Taylor C043

  • Page 1 Model C043 General Market Custard Machine Operating Instructions 068359- -M 7/22/10...
  • Page 2 Complete this page for quick reference when service is required: Taylor Distributor: Address: Phone: Service: Parts: Date of Installation: Information found on the C043 data label: Model Number: Serial Number: Electrical Specs: Voltage Cycle Phase Maximum Fuse Size: Amps Minimum Wire Ampacity:...

  • Page 3: Table Of Contents

    ............Model C043...
  • Page 4 E July, 2010 Taylor All rights reserved. 068359-M The word Taylor and the Crown design Taylor Company are registered trademarks in the United States 750 N. Blackhawk Blvd. of America and certain other countries.

  • Page 5: To The Installer

    DO NOT obstruct air intake and discharge openings: service of Taylor equipment. C043: The minimum air clearance requirement is 3” Only authorized Taylor service personnel (76 mm) on one side and the rear of the unit, and 0”...
  • Page 6 Uncrate the unit and inspect it for damage. Report any damage to your Taylor Distributor. Stationary appliances which are not equipped with a power cord and a plug or another device to This piece of equipment is made in the USA and has disconnect the appliance from the power source must USA sizes of hardware.
  • Page 7 If burns are severe, apply ice packs and contact a physician immediately. In consideration of our environment, Taylor Taylor reminds technicians to be cautious of proudly uses only earth friendly HFC refrigerants. The government laws regarding refrigerant recovery, HFC refrigerant used in this unit is R404A.

  • Page 8: To The Operator

    Taylor technician he employs. Distributor. It should also be noted that Taylor does not warrant Note: Warranty is valid only if the parts are the refrigerant used in its equipment. For example, if authorized Taylor parts, purchased from an...

  • Page 9: Safety

    We at Taylor Company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety DO NOT operate the freezer with larger features to protect both you and the service technician.
  • Page 10 DO NOT remove any internal operating C043: The minimum air clearance requirement is 3” parts (example: freezer door, beater, (76 mm) on one side and the rear of the unit, and 0” scraper blades, etc.) unless all control on the other side.
  • Page 11 Notes: Model C043 Safety...

  • Page 12: Operator Parts Identification

    Section 4 Operator Parts Identification C043 Figure 1 Operator Parts Identification Model C043...
  • Page 13 LEVER A.-FLOW REG X64316 HANDLE-STNLS FLUSH PULL 019043 ROD-FLOW CONTROL 063593 CHUTE-LONG 063619 TUBE A.-FEED PLASTIC X67453 CHUTE-SHORT 063618 PANEL A.-REAR X63715 PANEL A.-SIDE LEFT X63724 SCREW-1/4-20X3/8 PHIL TRUSS 038872 NUT-STUD 034383 COVER A.-PANEL-SIDE *C043 X65637 Model C043 Operator Parts Identification...

  • Page 14: Beater Door & Hopper Assemblies

    Beater Door & Hopper Assemblies Figure 2 Operator Parts Identification Model C043...
  • Page 15 SPRING-DASHER BLADE 063693 (INCLUDES: 2a-2c) BLADE-SCRAPER-REAR 063640 NUT-STUD 043666 SHAFT A.-DASHER X63689 PLATE-DRAW ARM 063614 SEAL-DRIVE SHAFT 032560 DOOR 063612 TUBE A.-FEED PLASTIC X67453 NUT-STUD 034383 ROD-FLOW CONTROL 063593 GASKET-DOOR HT 4” DOUBLE 048926 BEARING-DOOR-FRONT 064315 Model C043 Operator Parts Identification...

  • Page 16: Accessories

    *For replacement brush heads only, order 063843-1 and 063844-1. ** A sample container of sanitizer is sent with the unit. For reorders, order Stera Sheen part no. 055492 (100 packs) or Kay-5 part no. 041082 (125 packs). Operator Parts Identification Model C043...

  • Page 17: Important To Operator

    Sale” periods, place the switch in the “HOLD” position to keep the product refrigerated in the The digital countdown timer is used to keep track of freezing cylinder. the time needed to control product quality. Model C043 Operator Parts Identification...

  • Page 18: Operating Procedures

    Place a bead of lubricant around the groove of the beater shaft. Assembly MAKE SURE THE BEATER MOTOR SWITCH IS IN THE “OFF” POSITION. Failure to follow this instruction may cause severe personal injury to fingers or hands from hazardous moving parts. Figure 6 Operating Procedures Model C043...
  • Page 19 Inspect each scraper blade for any nicks or signs of more lubricant and lubricate the flat side of the seal excessive wear. If any nicks or signs of wear are that fits onto the rear shell bearing. present, replace the blade. Figure 8 Figure 10 Model C043 Operating Procedures...
  • Page 20 Rotate the beater shaft Step 14 counter-clockwise until the next set of pins is facing Repeat the assembly instructions on the remaining freezing cylinders. Operating Procedures Model C043...
  • Page 21 If the middle section of the Step 4 gasket is concave, or extends into the middle of the Repeat the assembly instructions on the seal, turn the gasket over, as it is upside down. remaining freezing cylinders. Model C043 Operating Procedures...

  • Page 22: Sanitizing

    Figure 22 Step 4 IMPORTANT! Refrigeration should NOT be on Make sure the draw arm plate is closed and the when water is present in the freezing cylinder or short door stud nuts are snug. hopper. Operating Procedures Model C043...
  • Page 23 Step 12 Place the beater switch in the “OFF” position and the flow adjustment knob in the “CLOSE” position. Figure 24 Step 9 Brush clean the mix hopper. Figure 25 Figure 27 Model C043 Operating Procedures...
  • Page 24 Figure 28 Step 14 Remove the chute from the hopper. Figure 31 Step 17 Discard the sanitizer. Repeat these steps for the remaining freezing Figure 29 cylinders. Operating Procedures Model C043...

  • Page 25: Priming - Custard

    Turning the adjustment knob fresh mix. clockwise increases the flow. A counter-clockwise turn decreases the flow. Adjust the mix flow as Note: Use only FRESH MIX when priming the needed to maintain proper product consistency. freezer. Model C043 Operating Procedures...
  • Page 26 Repeat until the custard looks servable. Note: The refrigeration switch will not activate unless the beater switch is on. Step 9 Close the draw arm plate. Using sanitized hands, install a sanitized product chute. Figure 36 Figure 38 Operating Procedures Model C043...

  • Page 27: Priming - Lemon Ice

    Figure 41 possible within the acceptable product temperature range. Step 2 Close the draw arm plate. Make sure the left stud nut is snug and then the right stud nut. Figure 40 Figure 42 Model C043 Operating Procedures...
  • Page 28 “5” and then consistency. If the lemon ice is too soft, close the back to the desired number. draw arm plate for 20 to 30 seconds and repeat. Operating Procedures Model C043...
  • Page 29 “Preparing for Shutdown” section of this manual on page 29. Figure 48 Step 10 Open the draw arm plate and secure it in place. Figure 49 Figure 51 Model C043 Operating Procedures...

  • Page 30: Hold Cycle During Operation

    Use the rake to remove as much custard from the Step 2 After one minute has expired, place the refrigeration product door as possible. switch in the “HOLD” position for custard. Note: The HOLD cycle is not used for lemon ice. Figure 53 Figure 55 Operating Procedures Model C043...
  • Page 31 Figure 56 Step 6 Remove the custard chute and take it to the sink for cleaning and sanitizing. Figure 58 Step 9 Repeat these steps for the remaining freezing cylinders. Figure 57 Model C043 Operating Procedures...

  • Page 32: Resuming Production During Operation

    After three minutes have expired, open the draw Step 2 arm plate. If the custard is too soft, close the draw Place the refrigeration switch in the “ON” position. arm plate and wait one minute. Repeat as necessary. Figure 60 Figure 62 Operating Procedures Model C043...

  • Page 33: Preparing For Shutdown

    Place the refrigeration switch in the “OFF” position. Figure 66 Step 2 Set the timer for 20 minutes. This allows the freezing cylinder enough time to warm before removing the Figure 64 remaining custard. Model C043 Operating Procedures...
  • Page 34 Open the draw arm plate and turn the flow adjustment knob to “5”. Run the remaining mix Step 7 through the freezing cylinder and properly dispose of Repeat these steps for the remaining freezing the mix. cylinders. Operating Procedures Model C043...

  • Page 35: Rinsing

    (15 liters) of cool, clean water into the hopper. (Note: Use the faucet if the machine is equipped with one.) Figure 72 Step 3 Close the draw arm plate and remove the product chute. Figure 75 Model C043 Operating Procedures...
  • Page 36 Step 7 Step 10 Place the beater switch in the “ON” position. Place the beater switch in the “OFF” position. Figure 79 Step 11 Repeat these steps for the remaining freezing Figure 77 cylinders. Operating Procedures Model C043...

  • Page 37: Cleaning

    Kay-5R or 4 gal. [15 liters] of Stera-SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER'S SPECIFICATIONS. Step 4 Pour the cleaning solution into the hopper. Brush clean the sides and bottom of the hopper. Figure 84 Model C043 Operating Procedures...
  • Page 38 Step 8 Place the beater switch in the “OFF” position. Place the beater switch in the “ON” position. Set the timer for five minutes. Figure 88 Step 11 Figure 86 Repeat these steps for each freezing cylinder. Operating Procedures Model C043...

  • Page 39: Disassembly

    Remove the rear seal from the beater shaft. Use a single-use towel to remove the lubricant from the seal before taking it to the sink for cleaning. Figure 90 Step 3 Remove the front bearing from the door or beater shaft. Figure 93 Model C043 Operating Procedures...

  • Page 40: Brush Cleaning

    Take all the parts to the sink for complete Figure 95 disassembly and brush cleaning. Step 8 Make sure all brushes provided with the freezer are Repeat these steps for each freezing cylinder. available for brush cleaning. Operating Procedures Model C043...
  • Page 41 Figure 96 Figure 98 Step 3 Step 5 Use the double-ended brush to clean the inside of Brush clean the freezing cylinder with the long white the feed tube. brush. Figure 97 Figure 99 Model C043 Operating Procedures...
  • Page 42 Empty, clean, and reinstall the rear drip pan. Figure 101 Figure 100 Step 10 Step 7 Wipe clean all exterior surfaces of the freezer with a Repeat Step 2 using the sanitizing solution. clean, sanitized towel. Operating Procedures Model C043...

  • Page 43: Important: Operator Checklist

    4. Dispose of o-rings and seals if they are worn, of the freezing cylinder. Be sure there is a generous amount of cleaning solution on the torn, or fit too loosely, and replace with new brush. ones. Model C043 Important: Operator Checklist...

  • Page 44: Winter Storage

    Failure to follow this procedure may cause severe and costly damage to the refrigeration system. Your local Taylor Distributor can perform this winter storage service for you. Caution: Always disconnect electrical power prior to cleaning the Wrap detachable parts of the freezer such as condenser.

  • Page 45: Section 8 Troubleshooting Guide

    - - - switch in the ON position. in the OFF position. d. The circuit breaker is off d. Turn the breaker on, or - - - replace the fuse. or the fuse is blown. Model C043 Important: Operator Checklist...

  • Page 46: Section 9 Parts Replacement Schedule

    INSPECT & REPLACE IF NECESSARY MINIMUM BRUSH-REAR BRG INSPECT & REPLACE IF NECESSARY MINIMUM BRUSH-MIX PUMP BODY 3”X7” INSPECT & REPLACE IF NECESSARY MINIMUM BRUSH-END-DOOR-SPOUT-SS INSPECT & REPLACE IF NECESSARY MINIMUM GASKET-DOOR BEARING-DOOR-FRONT SEAL-DRIVE SHAFT Parts Replacement Schedule Model C043...

  • Page 47: Section 10 Warranty Explanation

    Taylor Distributor, and the required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on equipment or parts if non-approved parts or refrigerant were installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse.

  • Page 48: Section 11 Parts Lists

    Section 11 Parts List Parts List Model C043...
  • Page 49 Model C043 Parts List...
  • Page 50 Parts List Model C043...
  • Page 51 Model C043 Parts List...
  • Page 52 Parts List Model C043...
  • Page 53 Model C043 Parts List...
  • Page 54 Parts List Model C043...
  • Page 55 Model C043 Parts List...
  • Page 56 Parts List Model C043...
  • Page 57 C043 063943-33A Rev. 7/10...
  • Page 58 C043 063943-33B Rev. 7/10...

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